CN114890208A - Full-automatic amorphous strip winder - Google Patents

Full-automatic amorphous strip winder Download PDF

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Publication number
CN114890208A
CN114890208A CN202210606197.8A CN202210606197A CN114890208A CN 114890208 A CN114890208 A CN 114890208A CN 202210606197 A CN202210606197 A CN 202210606197A CN 114890208 A CN114890208 A CN 114890208A
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CN
China
Prior art keywords
platform
install
main shaft
amorphous strip
full
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Pending
Application number
CN202210606197.8A
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Chinese (zh)
Inventor
王立华
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Cixi Dahua Electrical Appliance Co ltd
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Cixi Dahua Electrical Appliance Co ltd
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Application filed by Cixi Dahua Electrical Appliance Co ltd filed Critical Cixi Dahua Electrical Appliance Co ltd
Priority to CN202210606197.8A priority Critical patent/CN114890208A/en
Publication of CN114890208A publication Critical patent/CN114890208A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
    • B65H19/123—Lifting, transporting, or inserting the web roll; Removing empty core with cantilever supporting arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/0204—Sensing transverse register of web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032—Controlling transverse register of web
    • B65H23/038—Controlling transverse register of web by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206—Manufacturing of magnetic cores by mechanical means
    • H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
    • H01F41/022—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) by winding the strips or ribbons around a coil
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206—Manufacturing of magnetic cores by mechanical means
    • H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
    • H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20—Location in space
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
    • B65H2515/30—Forces; Stresses
    • B65H2515/31—Tensile forces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/173—Metal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The invention relates to a full-automatic amorphous strip winder which comprises a rolling platform, a machine body platform and a discharging frame, wherein the machine body platform is arranged on the right side of the rolling platform, the discharging frame is arranged on the right side of the machine body platform, a winding machine head is arranged on the rolling platform in a back-and-forth moving mode, a conveyor table is arranged on the machine body platform, a tension force adjusting device is arranged on the left portion of the front side of the conveyor table, a deviation corrector is arranged on the right side of the tension force adjusting device, a discharging tension force adjusting device is arranged on the right side of the deviation corrector, two discharging devices which move back-and-forth are arranged on the discharging frame side by side, a primary deviation correcting induction device is arranged at the left end of the upper portion of the discharging frame, and a control box for controlling the tension force adjusting device is arranged on the rear side of the conveyor table. The amorphous strip winding device has the characteristics of simple structure, realization of automatic adjustment of tension, maximum improvement of amorphous strip conveying speed, guarantee of winding efficiency, avoidance of breaking phenomenon, guarantee of equipment service life, improvement of economic benefit and the like.

Description

Full-automatic amorphous strip winder
Technical Field
The invention relates to the technical field of amorphous strip tension adjustment, in particular to a full-automatic amorphous strip winder.
Background
Amorphous alloy, or metallic glass, is a new material that appeared in the 20 th century and the 70 th era, and is a solid alloy (thin strip) obtained by using a quenching technology to once form molten steel into a thin strip with the thickness of 30 microns, wherein the obtained solid alloy (thin strip) has a crystal structure different from that of a cold-rolled silicon steel material in which atoms are regularly arranged.
The amorphous alloy has brittle characteristics, when automatic winding is carried out, tension during strip transportation needs to be controlled, and the phenomenon of breakage caused by overlarge tension is avoided; secondly, the equipment winding efficiency is lower, and manufacturing cost is higher, and in order to solve above-mentioned technical problem, it is very necessary to design a new automatic winder.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a full-automatic amorphous strip winder, which has the characteristics of simple structure, realization of automatic tension adjustment, maximum improvement of amorphous strip conveying speed, winding efficiency guarantee, avoidance of breaking, equipment service life guarantee, economic benefit improvement and the like.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a full-automatic amorphous strip winder, includes coil stock platform, fuselage platform and blowing frame, coil stock platform right side be provided with the fuselage platform, fuselage platform right side install the blowing frame, coil stock platform on the back-and-forth movement install the winder head, the fuselage platform on be provided with the conveyer table, conveyer table front side left part install and tension adjusting device, tension adjusting device right side install the deviation rectifier, the deviation rectifier right side be provided with blowing tension adjusting device, the blowing frame on install the blowing device of two back-and-forth movements side by side, blowing frame upper portion left end install just deviation correcting induction system, conveyer table rear side be provided with the control box of control tension adjusting device.
In the technical scheme, the amorphous strip coil stock is conveniently conveyed out by arranging the discharging frame and the discharging device, the discharging tension adjusting device is arranged to ensure that the amorphous strip is quickly transported, the condition that the tension of the strip is overlarge during traction and winding is avoided, the strip is ensured not to break, the smooth operation of the automatic iron core coiling operation is ensured, the production efficiency is improved, the product quality is ensured, the deviation is avoided during the amorphous strip transportation by arranging the deviation corrector, the quality of the amorphous iron core is improved, meanwhile, in order to ensure that the amorphous strip cannot break when the iron core is wound by the winder, the tension adjusting device is arranged on the right side of the winder, the tension adjusting device can effectively sense and adjust the tension when the amorphous strip is wound, so that the tension of the amorphous strip is constant, the winding action is ensured to be smooth, and the amorphous strip is prevented from being broken, the quality of the wound iron core is improved.
Through setting up two blowing devices in this device, make things convenient for equipment can be at the reloading under the non-stop state, after a blowing device accomplishes the rolling action of an amorphous iron core, stop this blowing device, with receiving another blowing device of amorphous strip simultaneously on to start this blowing device, then take off the charging tray, and change new strip, change through the alternating, ensure production efficiency.
As a supplement to the technical scheme, the winding machine head comprises a bottom plate, a material rolling device and a machine head tailstock, the bottom plate is arranged on a material rolling platform in a front-back sliding mode, the material rolling device is arranged on the rear portion of the upper end face of the bottom plate, and the machine head tailstock moving back and forth is arranged on the front side of the material rolling device.
The coiling device is arranged in the technical scheme and used for coiling the amorphous strip, so that the amorphous strip forms an amorphous iron core, and the machine head tailstock is arranged and used for pressing the amorphous iron core, so that the amorphous strip can be wound very stably.
As a supplement to the technical scheme, the coiling device comprises a main shaft box body, a pull rod and a transmission main shaft, the transmission main shaft which is longitudinally arranged is installed on the upper portion of the main shaft box body in a rotating mode, the pull rod is installed in the transmission main shaft, the rear end of the pull rod is connected with a main shaft of a rotary oil cylinder located at the rear portion of the main shaft box body, a transmission wheel is installed in the middle of the transmission main shaft, a transmission motor with the forward main shaft is installed at the rear end of the lower portion of the main shaft box body, the transmission wheel is connected with the main shaft of the transmission motor through a transmission belt, and an expansion type claw disc is installed at the front end of the pull rod and the transmission main shaft.
When the material rolling device in the technical scheme operates, the iron core inner ring framework is firstly required to be installed on the expansion type claw disc, then the rotating oil cylinder is started, the rotating oil cylinder drives the pull rod, the pull rod drives the claw blocks of the expansion type claw disc to be unfolded, so that the iron core inner ring framework and the expansion type claw disc are fixed, then the core is newly wound, the transmission motor is started, the transmission motor drives the transmission main shaft to rotate, and the transmission main shaft drives the expansion type claw disc to rotate, so that the iron core is wound.
As a supplement to the technical scheme, the expanding type claw disc comprises a pull rod connector, a claw disc, a guide transmission shaft and a front end winding disc, the pull rod connector is installed at the front end of the pull rod, the front end of the pull rod connector is connected with an inner sliding block, the guide transmission shaft is installed at the front end of the transmission main shaft, the inner sliding block is installed on the guide transmission shaft in a sliding mode, the claw disc is connected with the rear end of the guide transmission shaft, claw blocks are evenly installed on the periphery of the inner sliding block, and the claw disc is in butt joint with the inner sliding block through an inclined sliding groove, and the front end winding disc is installed on the claw disc.
Through setting up the front end coiling dish among this technical scheme, be used for making things convenient for amorphous strip to roll up the rear side and fix a position, ensure that the iron core is convoluteed neatly, the while is also guaranteed amorphous iron core rotational stability when convoluteing, through fixing pull rod connector and interior slider, make the pull rod can drive interior slider and carry out the back-and-forth movement on the direction transmission shaft, back-and-forth movement through interior slider, make the claw piece can expand the action with the shrink along oblique spout, the rear end of the oblique spout position on the interior slider inclines towards slider central point, when making interior slider move backward, the inclined plane can promote the claw piece, make the claw piece expansion fix a position amorphous iron core inner circle skeleton.
As a supplement to the technical scheme, conveyor left side be provided with the inductor of response amorphous strip, tight power adjusting device that rises include mount pad, lift cylinder and elevating platform, the mount pad install on conveyor front side, the mount pad middle part in install and be longitudinal arrangement's delivery wheel, delivery wheel rear end and conveyor in the motor main shaft link to each other, the lower extreme of mount pad in install main shaft lift cylinder up, the main shaft of lift cylinder on install the elevating platform, the elevating platform be located the delivery wheel downside.
The tension force between the winder head and the tension force adjusting device is detected by arranging the inductor, when the tension force of the wound iron core is smaller than a set value, the air pressure value of the lifting cylinder is automatically adjusted by the equipment control system at the moment, so that the main shaft of the lifting cylinder rises, the pressure of the lifting table on the amorphous strip is increased, the tension force of the iron core during winding is ensured, the iron core winding quality is ensured, when the tension force of the iron core during winding is larger than the set value, the lifting cylinder is controlled to release pressure, the lifting table moves downwards, the pressure of the lifting table on the amorphous strip is reduced, the tension force of the amorphous strip is reduced, and the strip is prevented from being broken.
Above-mentioned structure can carry out a invariable transport state under control box control to improve the conveying speed of amorphous strip promptly, avoided amorphous strip to be broken again, this device is adjusted the pressure of elevating platform and lift cylinder simultaneously, does not need the motor to stop or the repetitive motion of start-up, thereby avoids equipment quick ageing, ensures equipment life.
As a supplement to the technical scheme, the lifting platform is provided with the cushion block, and the amorphous strip is prevented from being damaged by the lifting platform due to the cushion block arranged on the lifting platform.
As a supplement to the technical scheme, the primary deviation correction sensing device comprises a vertical support, a second guide roller shaft and a guide roller frame, wherein the vertical support is arranged on the material placing frame, the upper part of the front side of the vertical support is provided with the second longitudinal guide roller shaft, the right side of the second guide roller shaft is provided with the guide roller frame, a roller which is longitudinally arranged is arranged in the guide roller frame, the front end of the guide roller frame is provided with an adjusting hand wheel which controls the roller to move back and forth, and the upper side of the guide roller frame is provided with a tension degree sensor which is in butt joint with the vertical support.
A central shaft is arranged in a roller of the guide roller frame, the front end of the central shaft penetrates through the guide roller frame and is connected with an adjusting hand wheel, and a screw rod connection is formed between the central shaft and the guide roller frame, so that the deviation correcting position can be adjusted.
As a supplement to the technical scheme, the machine head tailstock comprises a tailstock, an ejector pin installation seat and an ejector pin, the tailstock is in butt joint with the bottom plate through a slide rail and a slide block structure, a locking structure is arranged between the tailstock and the bottom plate, the upper end of the tailstock is provided with the longitudinal ejector pin installation seat, an inner sleeve which moves back and forth is installed in the ejector pin installation seat, an adjusting bolt which is in threaded butt joint with the inner sleeve is installed in the front end of the ejector pin installation seat, and the ejector pin is installed in the rear end of the inner sleeve.
As a supplement to this technical scheme, the front side middle part of conveyer board be provided with location platform, location platform's both ends top and the left downside of rectifying the ware all be provided with first direction roller.
As a supplement to the technical scheme, the discharging tension adjusting device comprises a recoverable elastic support and a roller shaft, one end of the recoverable elastic support is rotatably arranged on the conveyor table, an elastic shaft for controlling the recoverable elastic support to recover is arranged in the conveyor table, and the roller shaft is arranged at the other end of the recoverable elastic support.
According to the technical scheme, the discharging tension adjusting device is used for controlling the discharging tension of the discharging device, and the elastic support capable of being recovered and the roller shaft on the discharging tension adjusting device can be used for keeping the tension of the amorphous strip at the position constant through the elastic shaft.
Has the advantages that: the invention relates to a full-automatic amorphous strip winder, which ensures fast strip winding of an amorphous iron core by arranging a winder head and a tension adjusting device, ensures the tension of the iron core winding and realizes automatic tension adjustment, ensures smooth operation of the automatic iron core winding, improves the production efficiency and ensures the product quality, ensures that the amorphous strip cannot deviate during transportation by arranging a deviation corrector, improves the quality of the amorphous iron core, and simultaneously, in order to ensure that the amorphous strip cannot be broken when the winder winds the iron core, a discharging tension adjusting device is arranged in front of a discharging device, can effectively control the tension of discharging, thereby avoiding the amorphous strip from being broken due to overlarge discharging tension of the discharging device or the amorphous strip from being loosened due to undersize discharging force of the discharging device to reduce the deviation correcting function so as to cause low production efficiency, the amorphous strip winding device has the characteristics of simple structure, realization of automatic adjustment of the tension force, maximum improvement of the amorphous strip conveying speed, guarantee of the winding efficiency, avoidance of the breaking phenomenon, guarantee of the service life of equipment, improvement of economic benefits and the like.
Drawings
FIG. 1 is a structural view of the present invention;
FIG. 2 is a structural view of the rectifier of the present invention;
FIG. 3 is a structural view of a winder head according to the present invention;
FIG. 4 is a view showing the structure of the tension adjusting apparatus according to the present invention;
FIG. 5 is a structural view of the primary deviation sensing device of the present invention;
FIG. 6 is a structural view of the material rolling device according to the present invention;
FIG. 7 is a structural view of the expanding jaw plate of the present invention;
fig. 8 is a structural view of the tailstock of the handpiece according to the invention.
The figure is as follows: 1. a coiling platform, 2, a machine body platform, 3, a conveyor platform, 4, a control box, 5, a discharging frame, 6, a primary deviation-rectifying induction device, 7, a discharging device, 8, a coiling machine head, 9, a tension force adjusting device, 10, a deviation rectifier, 11, a positioning platform, 12, a discharging tension force adjusting device, 13, a first guide roller shaft, 14, a bottom plate, 15, a machine head tail seat, 16, a coiling device, 17, a mounting seat, 18, a conveying wheel, 19, a lifting platform, 20, a lifting cylinder, 21, a vertical support, 22, a second guide roller shaft, 23, a tension degree sensor, 24, a guide roller frame, 25, an adjusting hand wheel, 26, a rotating cylinder, 27, a pull rod, 28, a transmission main shaft, 29, a transmission motor, 30, a transmission wheel, 31, a front end coiling disc, 32, a claw block, 33, an inner slide block, 34, a guide transmission shaft, 35, a claw disc, 36, a tail seat, 37 and an ejector pin mounting seat, 38. an inner sleeve 39, a thimble 40, an adjusting bolt 41, a pull rod connector 42, a main spindle box 43, an expanding claw disk 44 and a sensor.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The embodiment of the invention relates to a full-automatic amorphous strip winding machine, which comprises a winding platform 1, a machine body platform 2 and a discharging frame 5, the right side of the coil stock platform 1 is provided with a machine body platform 2, the right side of the machine body platform 2 is provided with a material placing frame 5, a winding machine head 8 is arranged on the material rolling platform 1 in a back-and-forth moving way, a conveyor platform 3 is arranged on the machine body platform 2, the left part of the front side of the conveyor table 3 is provided with a tension adjusting device 9, the right side of the tension adjusting device 9 is provided with a deviation corrector 10, the right side of the deviation rectifier 10 is provided with a discharging tension adjusting device 12, the discharging frame 5 is provided with two discharging devices 7 which move back and forth side by side, the left end of the upper part of the discharging frame 5 is provided with a primary deviation rectifying induction device 6, and the rear side of the conveyor table 3 is provided with a control box 4 for controlling a tension force adjusting device 9.
In the technical scheme, the amorphous strip coil stock is conveniently conveyed out by arranging the discharging frame 5 and the discharging device 7, meanwhile, the discharging tension adjusting device 12 is arranged to ensure that the amorphous strip is quickly transported, the condition that the tension of the strip is overlarge during traction and winding is avoided, the strip is ensured not to break, smooth operation of automatic iron core winding operation is ensured, the production efficiency is improved, the product quality is ensured, the deviation of the amorphous strip during transportation is ensured by arranging the deviation corrector, the quality of the amorphous iron core is improved, meanwhile, in order to ensure that the amorphous strip cannot break when the winder head 8 winds the iron core, the tension adjusting device 9 is arranged on the right side of the winder head 8, the tension adjusting device 9 can effectively sense and adjust the tension when the amorphous strip is wound, the tension of the amorphous strip is constant, the winding action is ensured to be smooth, and the condition that the amorphous strip is broken is avoided, the quality of the wound iron core is improved.
Through setting up two blowing devices 7 in this device, make things convenient for equipment can be at the reloading under the non-stop state, and after a blowing device 7 accomplished the rolling action of an amorphous iron core, stop this blowing device 7, connect another blowing device 7 with amorphous strip simultaneously on to start this blowing device, then take off the charging tray, and change new strip, through the alternative change, ensure production efficiency.
As shown in fig. 3, as a supplement to the present technical solution, the winder head 8 includes a bottom plate 14, a winding device 16 and a head tail seat 15, the bottom plate 14 is installed on the winding platform 1 in a front-back sliding manner, the winding device 16 is installed at the rear part of the upper end surface of the bottom plate 14, and the head tail seat 15 which moves back and forth is installed at the front side of the winding device 16.
According to the technical scheme, the coiling device 16 is used for coiling the amorphous strip, so that the amorphous strip forms an amorphous iron core, and the machine head tailstock 15 is used for pressing the amorphous iron core, so that the amorphous strip can be stably coiled.
As shown in fig. 6, as a supplement to the present technical solution, the material rolling device 16 includes a spindle box 42, a pull rod 27 and a transmission spindle 28, the transmission spindle 28 is longitudinally arranged on the upper portion of the spindle box 42, the pull rod 27 is installed in the transmission spindle 28, the rear end of the pull rod 27 is connected to the spindle of the rotary cylinder 26 located at the rear portion of the spindle box 42, a transmission wheel 30 is installed in the middle of the transmission spindle 28, a transmission motor 29 with a forward spindle is installed at the rear end of the lower portion of the spindle box 42, the transmission wheel 30 is connected to the spindle of the transmission motor 29 through a transmission belt, and the front ends of the pull rod 27 and the transmission spindle 28 are installed with an expanding claw disk 43.
When the material rolling device in the technical scheme operates, firstly, an iron core inner ring framework needs to be installed on the expansion type claw disk 43, then the rotating oil cylinder 26 is started, the rotating oil cylinder 26 drives the pull rod 27, the pull rod 27 drives claw blocks of the expansion type claw disk 43 to be unfolded, so that the iron core inner ring framework and the expansion type claw disk 43 are fixed, then a new winding operation is performed, the transmission motor 29 is started, the transmission motor 29 drives the transmission main shaft 28 to rotate, the transmission main shaft 28 drives the expansion type claw disk 43 to rotate, and therefore iron core winding is achieved.
As shown in fig. 7, as a supplement to the present embodiment, the expanding type claw disk 43 includes a pull rod connector 41, a claw disk 35, a guiding transmission shaft 34 and a front end winding disk 31, the front end of the pull rod 27 is provided with the pull rod connector 41, the front end of the pull rod connector 41 is connected to an inner slide block 33, the front end of the transmission main shaft 28 is provided with the guiding transmission shaft 34, the inner slide block 33 is slidably mounted on the guiding transmission shaft 34, the claw disk 35 is connected to the rear end of the guiding transmission shaft 34, claw blocks 32 are uniformly mounted around the inner slide block 33, and the claw blocks 32 and the inner slide block 33 are butted against the claw disk 35 through an inclined sliding chute to mount the front end winding disk 31 on the claw disk 35.
Through setting up front end coiling dish 31 among this technical scheme, it fixes a position to be used for making things convenient for amorphous strip to roll up the rear side, ensure that the iron core is convoluteed neatly, simultaneously also guarantee rotational stability when amorphous iron core is convoluteed, it is fixed with interior slider 33 through with pull rod connector 41, make pull rod 27 can drive interior slider 33 and carry out the back-and-forth movement on direction transmission shaft 34, back-and-forth movement through interior slider 33, make claw piece 32 can expand and the action of shrink along oblique spout, the rear end of oblique spout trench on interior slider 33 inclines towards slider central point, when making interior slider 33 move backward, the inclined plane can promote claw piece 32, make claw piece 32 expand to fix a position amorphous iron core inner circle skeleton.
As shown in fig. 4, as a supplement to the present technical solution, the left side of the conveyor table 3 is provided with a sensor 44 for sensing an amorphous strip, the tension adjusting device 9 includes a mounting seat 17, a lifting cylinder 20 and a lifting table 19, the mounting seat 17 is installed on the front side of the conveyor table 3, the middle of the mounting seat 17 is internally provided with a longitudinally arranged conveying wheel 18, the rear end of the conveying wheel 18 is connected with a main shaft of a motor in the conveyor table 3, the lower end of the mounting seat 17 is internally provided with the lifting cylinder 20 with an upward main shaft, the main shaft of the lifting cylinder 20 is provided with the lifting table 19, and the lifting table 19 is located on the lower side of the conveying wheel 18.
The tension force between the winder head 8 and the tension force adjusting device 9 is detected by arranging the inductor in the technical scheme, when the iron core winding tension force is smaller than a set value, the air pressure value of the lifting cylinder 20 is automatically adjusted by the equipment control system at the moment, the main shaft of the lifting cylinder 20 is enabled to ascend, the pressure of the lifting table 19 on the amorphous strip is increased, the tension force when the iron core is wound is ensured, the iron core winding quality is ensured, when the iron core winding tension force is larger than the set value, the lifting cylinder 20 is controlled to release the pressure, the lifting table is enabled to move downwards, the pressure of the lifting table on the amorphous strip is reduced, the tension force of the amorphous strip is reduced, and the strip is prevented from being broken.
Above-mentioned structure can carry out a invariable transport state under control box control to improve the conveying speed of amorphous strip promptly, avoided amorphous strip to be broken again, this device is adjusted the pressure of elevating platform and lift cylinder simultaneously, does not need the motor to stop or the repetitive motion of start-up, thereby avoids equipment quick ageing, ensures equipment life.
As a supplement to the technical solution, the lifting platform 19 is provided with a cushion block, and the cushion block is arranged on the lifting platform, so that the damage of the lifting platform to the amorphous strip is avoided.
As shown in fig. 5, as a supplement to the present technical solution, the initial deviation correction sensing device 6 includes a vertical support 21, a second guide roller shaft 22 and a guide roller frame 24, the vertical support 21 is installed on the material placing frame 5, a longitudinal second guide roller shaft 22 is installed on the upper portion of the front side of the vertical support 21, the guide roller frame 24 is installed on the right side of the second guide roller shaft 22, a roller which is installed longitudinally is installed in the guide roller frame 24, an adjusting hand wheel 25 which controls the roller to move back and forth is installed at the front end of the guide roller frame 24, and a tension degree sensor 23 which is butted with the vertical support 21 is installed on the upper side of the guide roller frame 24.
A central shaft is arranged in the roller of the guide roller frame 24, the front end of the central shaft passes through the guide roller frame 24 and is connected with an adjusting hand wheel 25, and a screw rod connection is formed between the central shaft and the guide roller frame 24, so that the deviation correcting position can be adjusted.
As shown in fig. 8, as a supplement to the present technical solution, the head tail base 15 includes a tail base 36, a thimble mounting seat 37 and a thimble 39, the tail base 36 is butted with the bottom plate 14 through a slide rail and a slider structure, a locking structure is disposed between the two, the upper end of the tail base 36 is mounted with the longitudinal thimble mounting seat 37, an inner sleeve 38 for moving back and forth is mounted in the thimble mounting seat 37, an adjusting bolt 40 in threaded butt joint with the inner sleeve 38 is mounted in the front end of the thimble mounting seat 37, and the rear end of the inner sleeve 38 is mounted with the thimble 39.
As a supplement to this technical scheme, the front side middle part of conveyer 3 be provided with locating platform 11, locating platform 11's both ends top and the left downside of rectifying device 10 all be provided with first direction roller 13.
As a supplement to the present technical solution, the discharging tension adjusting device 12 includes a recoverable elastic support and a roller shaft, one end of the recoverable elastic support is rotatably mounted on the conveyor table 3, an elastic shaft for controlling the recoverable elastic support to recover is provided in the conveyor table 3, and the other end of the recoverable elastic support is provided with the roller shaft.
In the technical scheme, the discharging tension adjusting device 12 is arranged to control the discharging tension of the discharging device 7, and the elastic support capable of being recovered and the roll shaft on the discharging tension adjusting device 12 can be used for keeping the tension of the amorphous strip at the position constant through the elastic shaft.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.
The above detailed description is provided for a full-automatic amorphous strip winding machine, and the principle and the implementation of the present application are explained by applying specific examples, and the above description of the embodiments is only used to help understanding the method and the core idea of the present application; meanwhile, for a person skilled in the art, according to the idea of the present application, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present application.

Claims (10)

1. The utility model provides a full-automatic amorphous strip winder which characterized in that: including coil stock platform (1), fuselage platform (2) and blowing frame (5), coil stock platform (1) right side be provided with fuselage platform (2), fuselage platform (2) right side install blowing frame (5), coil stock platform (1) go up the back-and-forth movement and install winder (8), fuselage platform (2) on be provided with conveyer platform (3), conveyer platform (3) front side left part install tight power adjusting device (9), tight power adjusting device (9) right side install rectifier (10), rectifier (10) right side be provided with blowing tension adjusting device (12), blowing frame (5) on install blowing device (7) of two back-and-forth movements side by side, blowing frame (5) upper portion left end install initial deviation rectification induction system (6), conveyer platform (3) rear side be provided with control box (4) that control tight power adjusting device (9).
2. The full-automatic amorphous strip winding machine according to claim 1, characterized in that: the winding machine head (8) comprises a bottom plate (14), a coiling device (16) and a machine head tailstock (15), wherein the bottom plate (14) is arranged on a coiling platform (1) in a front-back sliding mode, the coiling device (16) is arranged on the rear portion of the upper end face of the bottom plate (14), and the machine head tailstock (15) moving back and forth is arranged on the front side of the coiling device (16).
3. The full-automatic amorphous ribbon winding machine according to claim 2, characterized in that: coiling material device (16) include main shaft box (42), pull rod (27) and transmission main shaft (28), main shaft box (42) upper portion rotate and install transmission main shaft (28) that are longitudinal arrangement, transmission main shaft (28) in install pull rod (27), the rear end of pull rod (27) link to each other with the main shaft that is located rotatory hydro-cylinder (26) at main shaft box (42) rear portion, transmission main shaft (28) mid-mounting have drive wheel (30), main shaft box (42) lower part rear end install main shaft drive machine (29) forward, drive wheel (30) link to each other through the main shaft of transmission band with drive machine (29), the front end of pull rod (27) and transmission main shaft (28) on install expansion claw dish (43).
4. The full-automatic amorphous strip winding machine according to claim 3, characterized in that: expanding claw dish (43) including pull rod connector (41), claw dish (35), direction transmission shaft (34) and front end coiling dish (31), the front end of pull rod (27) install pull rod connector (41), pull rod connector (41) front end link to each other with interior slider (33), transmission main shaft (28) front end install direction transmission shaft (34), interior slider (33) slidable mounting on direction transmission shaft (34), claw dish (35) link to each other with direction transmission shaft (34) rear end, interior slider (33) around evenly install claw piece (32), claw piece (32) and interior slider (33) between dock through oblique spout.
5. The full-automatic amorphous strip winding machine according to claim 1, characterized in that: conveyer board (3) left side be provided with inductor (44) of response amorphous strip, tight power adjusting device (9) including mount pad (17), lift cylinder (20) and elevating platform (19), mount pad (17) install on conveyer board (3) front side, mount pad (17) middle part in install and be vertical conveying wheel (18) of arranging, conveying wheel (18) rear end and conveyer board (3) in motor spindle link to each other, the lower extreme of mount pad (17) in install main shaft lift cylinder (20) up, the main shaft of lift cylinder (20) on install elevating platform (19), elevating platform (19) be located conveying wheel (18) downside.
6. The full-automatic amorphous strip winding machine according to claim 5, wherein: the lifting platform (19) is provided with a cushion block.
7. The full-automatic amorphous strip winding machine according to claim 1, characterized in that: the initial deviation correction sensing device (6) comprises a vertical support (21), a second guide roller shaft (22) and a guide roller frame (24), the vertical support (21) is installed on the material placing frame (5), the upper portion of the front side of the vertical support (21) is provided with the second guide roller shaft (22) which is longitudinal, the right side of the second guide roller shaft (22) is provided with the guide roller frame (24), rollers which are longitudinally installed are installed in the guide roller frame (24), the front end of the guide roller frame (24) is provided with an adjusting hand wheel (25) for controlling the rollers to move back and forth, and the upper side of the guide roller frame (24) is provided with a tension degree sensor (23) which is in butt joint with the vertical support (21).
8. The full-automatic amorphous strip winding machine according to claim 2, characterized in that: the machine head tailstock (15) comprises a tailstock (36), an ejector pin mounting seat (37) and an ejector pin (39), the tailstock (36) is in butt joint with the bottom plate (14) through a sliding rail and a sliding block structure, a locking structure is arranged between the tailstock (36) and the bottom plate, the upper end of the tailstock (36) is provided with the longitudinal ejector pin mounting seat (37), an inner sleeve (38) which moves back and forth is installed in the ejector pin mounting seat (37), an adjusting bolt (40) which is in threaded butt joint with the inner sleeve (38) is installed in the front end of the ejector pin mounting seat (37), and the ejector pin (39) is installed in the rear end of the inner sleeve (38).
9. The full-automatic amorphous strip winding machine according to claim 1, characterized in that: the front side middle part of conveyer board (3) be provided with positioning platform (11), the both ends top of positioning platform (11) and the left downside of rectifying ware (10) all be provided with first direction roller (13).
10. The full-automatic amorphous strip winding machine according to claim 1, characterized in that: the discharging tension adjusting device (12) comprises a recoverable elastic support and a roller shaft, one end of the recoverable elastic support is rotatably installed on the conveyor table (3), an elastic shaft for controlling the recoverable elastic support to recover is arranged in the conveyor table (3), and the roller shaft is installed at the other end of the recoverable elastic support.
CN202210606197.8A 2022-05-31 2022-05-31 Full-automatic amorphous strip winder Pending CN114890208A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210606197.8A CN114890208A (en) 2022-05-31 2022-05-31 Full-automatic amorphous strip winder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210606197.8A CN114890208A (en) 2022-05-31 2022-05-31 Full-automatic amorphous strip winder

Publications (1)

Publication Number Publication Date
CN114890208A true CN114890208A (en) 2022-08-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210606197.8A Pending CN114890208A (en) 2022-05-31 2022-05-31 Full-automatic amorphous strip winder

Country Status (1)

Country Link
CN (1) CN114890208A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116313469A (en) * 2022-12-29 2023-06-23 无锡希恩电气有限公司 Amorphous magnetic ring precision winding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116313469A (en) * 2022-12-29 2023-06-23 无锡希恩电气有限公司 Amorphous magnetic ring precision winding machine
CN116313469B (en) * 2022-12-29 2024-05-24 无锡希恩电气有限公司 Amorphous magnetic ring precision winding machine

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