CN207914984U - A kind of automation equipment for cutting ring chamfering for cast tube - Google Patents
A kind of automation equipment for cutting ring chamfering for cast tube Download PDFInfo
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- CN207914984U CN207914984U CN201820147624.XU CN201820147624U CN207914984U CN 207914984 U CN207914984 U CN 207914984U CN 201820147624 U CN201820147624 U CN 201820147624U CN 207914984 U CN207914984 U CN 207914984U
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- cast tube
- support roller
- cutting
- automation equipment
- support
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Abstract
The utility model provide it is a kind of cutting the automation equipment of ring chamfering for cast tube, including cut ring facing attachment, cast tube socket end face detection device, cast tube support device, cast tube positioning device and controller；The ring facing attachment of cutting includes six degree of freedom manipulator, cutting motor, bistrique and cutting sheet, the T axis of the cutting motor and six degree of freedom manipulator is rotatablely connected, the both ends of the cutting motor are equipped with output shaft, and the output shaft of described cutting motor one end is fixedly connected with bistrique, the output shaft of the other end is fixedly connected with cutting sheet.The utility model can complete cutting ring and complete to cut the chamfering after ring to cast tube, realize from cast tube and enter the station to the unmanned operation for leaving the station whole process.
Description
Technical field
The utility model belongs to machinery equipment field, and be related to cast tube cuts ring and chamfering device, is specifically related to a kind of use
The automation equipment of ring chamfering is cut in cast tube.
Background technology
Currently, ductile iron pipe has been widely used general in pipe network with low or medium pressure, it is mainly used in gas transmission, water supply, draining
Etc., ductile iron pipe has safe and reliable to operation, and breakage rate is low, and working drawing review is convenient, and fast, antiseptic property is excellent, can
Suitable for non-excavating construction, plurality of advantages makes ductile iron pipe develop in recent years rapidly, popularizes increasingly wider.
In ductile iron pipe the entire production line, part cast tube needs to cut ring before whole painting after annealing furnace, all casts
Pipe needs chamfering, existing cast tube production line to complete above-mentioned work using special equipment, and two stations is divided to complete, two station difference
Ring-cutting machine and beveler are put, ring and chamfering work are cut in completion.Ring-cutting machine and beveler are all artificially to manipulate, and workload is larger, work
Make bad environments, flares when especially cutting ring, easily personnel is caused to injure.
Invention content
The utility model is to solve prior art problem.Provide a kind of ingenious in design, precision machining cut for cast tube
The automation equipment of ring chamfering.
The technical solution adopted in the utility model is：It is a kind of to cut the automation equipment of ring chamfering for cast tube, including cut ring
Facing attachment, cast tube socket end face detection device, cast tube support device, cast tube positioning device and controller；It is described to cut ring chamfering
Device includes six degree of freedom manipulator, cutting motor, bistrique and cutting sheet, the T of the cutting motor and six degree of freedom manipulator
Axis is rotatablely connected, and the both ends of the cutting motor are equipped with output shaft, and the output shaft of described cutting motor one end is fixed with bistrique
It connects, the output shaft of the other end is fixedly connected with cutting sheet；Cast tube socket end face detection device includes holder and grating, institute
Grating is stated to be fixed on holder；The grating is located at the cut end of cast tube, the cast tube support device is located at below cast tube, described
Cast tube positioning device is located at cast tube sockets end；The cutting motor, six degree of freedom manipulator and grating are electrically connected with the controller.
Further, the cast tube support device includes active roller station group and driven support roller group, the active roller station group packet
Include motor reducer, active roller station pedestal, the first support roller and the second support roller, the center of first support roller and the second support roller places
There are wheel shaft and wheel shaft to be provided at both ends with bearing, the bearing is fixed on active roller station pedestal, and the first support roller and the second support roller
It is arranged side by side along cast tube vertical direction；One end of the first support roller wheel shaft is fixedly connected with the shaft of motor reducer, described
Motor reducer is connected with controller；The driven support roller group includes driven support roller pedestal, third support roller and the 4th support roller, described
The center of third support roller and the 4th support roller has placed wheel shaft and wheel shaft is provided at both ends with bearing, and the bearing is fixed on driven support
It takes turns on pedestal, and third support roller and the 4th support roller are arranged side by side along cast tube vertical direction.
Further, the cast tube positioning device includes positioning base and gear wheel, and the gear wheel is by shaft and positioning bottom
Seat is fixedly connected.
Further, the automation equipment that the cast tube cuts ring chamfering further includes cast tube transport device, the cast tube transport
Device includes the car body with wheel, lifting gear and driving mechanism, and the lifting gear includes lifting mechanism, air spring and branch
Fagging；The driving mechanism, which is located on car body, drives wheel operating, the bottom of the lifting mechanism fix on the car body, top with
The center of support plate lower surface is fixedly connected；The support plate upper surface is equipped with V-type support, the surrounding of lower surface and air spring one
End is fixedly connected, and the other end of the air spring is fixed on the car body.
Further, the air spring is connected by tracheae with air source, and the driving mechanism is by cable and power supply
It is connected；Drag chain is additionally provided on the car body, the tracheae and cable are set in drag chain.
Further, the lifting gear is two groups side by side.
Further, the lifting mechanism is bridging.
What the utility model obtained has the beneficial effect that：The utility model can complete to cast tube cut ring and complete cut
Chamfering after ring is realized from cast tube and enters the station to the unmanned operation for leaving the station whole process.Manipulator is according to work
Skill requires cutting cast tube socket length and chamfering, six degree of freedom manipulator that can reach various postures, and grating positioning is accurate, ensures
The function of dual-use, the degree of automation significantly improve；The lifting gear of cast tube transport device is two groups side by side, two works
Position both can individually control, and also can integrally control, and air spring constructions are simple, at low cost, and bridging play the guiding role, and ensure cast tube
Vertical lifting and landing；Active roller station group and driven support roller group play a supportive role when cutting ring and chamfering, when carrying out chamfering, casting
Pipe needs to rotate, and active roller station group carries driving motor, cast tube can be driven to rotate, driven support roller group plays the work of Auxiliary support
With entire rotation process is more steady；When carrying out socket chamfering, gear wheel mechanism can prevent cast tube axial jump.
Description of the drawings
Fig. 1 is that the utility model cuts ring chamfering station overall structure diagram；
Fig. 2 is the vertical view that the utility model cuts ring facing attachment；
Fig. 3 is the side structure schematic diagram of the utility model active roller station group；
Fig. 4 is the side structure schematic diagram of the utility model driven support roller group；
Fig. 5 is the utility model cast tube positioning device structure schematic diagram；
Fig. 6 is the side structure schematic diagram of the utility model cast tube transport device.
Wherein 1 represent six degree of freedom manipulator, 2 represent grating, 3 represent cast tube, 4 represent motor reducer, 5 represent actively
Support roller pedestal, 6 represent the first support roller, 7 represent the second support roller, 8 represent driven support roller pedestal, 9 represent bistrique, 10 represent cutting electricity
Machine, 11 represent cutting sheet, 12 represent holder, 13 represent third support roller, 14 represent the 4th support roller, 15 represent positioning base, 16 generations
Table gear wheel, 17 represent wheel, 18 represent car body, 19 represent driving mechanism, 20 represent lifting mechanism, 21 represent air spring, 22
Support plate is represented, 23 V-type support is represented, 24 represents drag chain.
Specific implementation mode
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
As shown in Figs. 1-2, a kind of to cut the automation equipment of ring chamfering for cast tube, including cut ring facing attachment, cast tube insert
Mouth end surface measurement device, cast tube support device, cast tube positioning device and controller；The ring facing attachment of cutting includes six degree of freedom
Manipulator 1, cutting motor 10, bistrique 9 and cutting sheet 11, the dynamic company of T shaft rotations of the cutting motor 10 and six degree of freedom manipulator 1
It connects, the both ends of the cutting motor 10 are equipped with output shaft, and the output shaft of 10 one end of the cutting motor is fixed with bistrique 9 to be connected
It connects, the output shaft of the other end is fixedly connected with cutting sheet 11；Cast tube socket end face detection device includes holder 12 and grating
2, the grating 2 is fixed on holder 12；The grating 2 is located at the cut end of cast tube 3, the cast tube support device is located at cast tube
3 lower sections, the cast tube positioning device are located at 3 female end of cast tube；The cutting motor 10, six degree of freedom manipulator 1 and grating 2 are equal
It is electrically connected with the controller.
As shown in Figure 3-4, the cast tube support device includes active roller station group and driven support roller group, the active roller station group
Including motor reducer 4, active roller station pedestal 5, the first support roller 6 and the second support roller 7, first support roller, 6 and second support roller 7
Center has placed wheel shaft and wheel shaft is provided at both ends with bearing, and the bearing is fixed on active roller station pedestal 5, and the first support roller 6
It is arranged side by side along 3 vertical direction of cast tube with the second support roller 7；The shaft of one end and motor reducer 4 of 6 wheel shaft of the first support roller
It is fixedly connected, the motor reducer 4 is connected with controller；The driven support roller group includes driven support roller pedestal 8, third support roller
13 and the 4th support roller 14, the center of 13 and the 4th support roller 14 of the third support roller has placed wheel shaft and wheel shaft is provided at both ends with axis
Hold, the bearing is fixed on driven support roller pedestal 8, and third support roller 13 and the 4th support roller 14 along 3 vertical direction of cast tube side by side
Setting.
As shown in figure 5, the cast tube positioning device includes positioning base 15 and gear wheel 16, the gear wheel 16 by shaft with
Positioning base 15 is fixedly connected.
As shown in fig. 6, the automation equipment that the cast tube cuts ring chamfering further includes cast tube transport device, the cast tube transport
Device includes that the car body 18 with wheel 17, two groups of lifting gears side by side and driving mechanism 19, the lifting gear include scissors
Support 20 air spring 21 of lifting mechanism and support plate 22；The driving mechanism 19, which is located on car body 18, drives wheel operating, described
The bottom of lifting mechanism 20 is fixed on car body 18, top is fixedly connected with the center of 22 lower surface of support plate；The support plate
22 upper surfaces are equipped with V-type support 23, the surrounding of lower surface and are fixedly connected with 21 one end of air spring, the air spring 21 it is another
End is fixed on car body 18.The air spring 21 is connected by tracheae with air source, and the driving mechanism is by cable and electricity
Source is connected；Drag chain 24 is additionally provided on the car body 18, the tracheae and cable are set in drag chain 24.
When specific implementation：By taking cast tube DN100-300 as an example, cast tube DN100-300 is carried out to cut ring chamfering.Entirely ring is cut to fall
After angle apparatus is ready, the cast tube 3 in its V-type support 23 is transported to the station by cast tube transport device, and air source is to air bullet
Spring 21 is inflated, and bridging starts to shrink at, and cast tube 3 is lifted；Then car body 18 is run in active wheels and driven wheels
Between, air source deflates to air spring 21 by tracheae, and bridging starts to be stretched to nature, and cast tube 3 is transferred to master
On the first support roller 6 and the second support roller 7 and the third support roller 13 and the 4th support roller 14 of driven wheels of driving wheel group, driven support roller group and
Active roller station group supports cast tube 3；Grating 2 in the detection device of cast tube socket end face detects 3 socket endface position of cast tube,
Signal passes to controller, and controller controls the cutting motor 10 on six degree of freedom manipulator 1 and cutting sheet 11 is driven to rotate again, root
Socket ring size is cut according to technological requirement.Chamfering is carried out for cutting the complete cast tube 3 of ring or being not required to cut the cast tube 3 of ring, when cast tube 3
To after cutting ring station, the motor reducer 4 that controller controls active roller station group operates, and cast tube 3 is driven to rotate, and ensures that cast tube 3 has
It jumps trend to female end, when the gear wheel 16 in 3 bellmouth of cast tube closely cast tube positioning device, cast tube 3 only rotates, without having
Axial jump, the grating 2 in the detection device of cast tube socket end face detect 3 socket endface position of cast tube, and signal passes to controller,
Controller controls the cutting motor 10 on six degree of freedom manipulator 1 and is rotated with rotary bistrique 9 again, completes 3 socket chamfer angle technique of cast tube.
Automation is realized to entirely cut ring and chamfering station.The lifting gear of cast tube transport device is two groups side by side, two stations
Both it can individually control, also can integrally control.
Claims (7)
1. a kind of automation equipment for cutting ring chamfering for cast tube, it is characterised in that：Including cutting ring facing attachment, cast tube socket end
Face detection device, cast tube support device, cast tube positioning device and controller；The ring facing attachment of cutting includes six degree of freedom machinery
Hand (1), cutting motor (10), bistrique (9) and cutting sheet (11), the T of the cutting motor (10) and six degree of freedom manipulator (1)
Axis is rotatablely connected, and the both ends of the cutting motor (10) are equipped with output shaft, the output shaft of described cutting motor (10) one end with
Bistrique (9) is fixedly connected, the output shaft of the other end is fixedly connected with cutting sheet (11)；Cast tube socket end face detection device packet
Holder (12) and grating (2) are included, the grating (2) is fixed on holder (12)；The grating (2) is located at the cutting of cast tube (3)
End, the cast tube support device are located at below cast tube (3), and the cast tube positioning device is located at cast tube (3) female end；The cutting
Motor (10), six degree of freedom manipulator (1) and grating (2) are electrically connected with the controller.
2. a kind of automation equipment for cutting ring chamfering for cast tube according to claim 1, it is characterised in that：The cast tube branch
Support arrangement includes active roller station group and driven support roller group, and the active roller station group includes motor reducer (4), active roller station pedestal
(5), the center of the first support roller (6) and the second support roller (7), first support roller (6) and the second support roller (7) placed wheel shaft and
Wheel shaft is provided at both ends with bearing, and the bearing is fixed on active roller station pedestal (5), and the first support roller (6) and the second support roller (7)
It is arranged side by side along cast tube (3) vertical direction；One end of first support roller (6) wheel shaft and the shaft of motor reducer (4) are fixed
Connection, the motor reducer (4) are connected with controller；The driven support roller group includes driven support roller pedestal (8), third support roller
(13) and the 4th support roller (14), the center of the third support roller (13) and the 4th support roller (14) has placed wheel shaft and wheel shaft both ends
It is provided with bearing, the bearing is fixed on driven support roller pedestal (8), and third support roller (13) and the 4th support roller (14) are along cast tube
(3) vertical direction is arranged side by side.
3. a kind of automation equipment for cutting ring chamfering for cast tube according to claim 1, it is characterised in that：The cast tube is fixed
Position device includes positioning base (15) and gear wheel (16), and the gear wheel (16) is fixedly connected by shaft with positioning base (15).
4. a kind of automation equipment for cutting ring chamfering for cast tube according to claim 1, it is characterised in that：The cast tube is cut
The automation equipment of ring chamfering further includes cast tube transport device, and the cast tube transport device includes the car body with wheel (17)
(18), lifting gear and driving mechanism (19), the lifting gear include lifting mechanism (20), air spring (21) and support plate
(22)；The driving mechanism (19), which is located on car body (18), drives wheel operating, and the bottom of the lifting mechanism (20) is fixed on
On car body (18), top is fixedly connected with the center of support plate (22) lower surface；Support plate (22) upper surface is equipped with V-type support
(23), the surrounding of lower surface is fixedly connected with air spring (21) one end, and the other end of the air spring (21) is fixed on vehicle
On body (18).
5. a kind of automation equipment for cutting ring chamfering for cast tube according to claim 4, it is characterised in that：The air bullet
Spring (21) is connected by tracheae with air source, and the driving mechanism is connected by cable with power supply；It is also set on the car body (18)
There are drag chain (24), the tracheae and cable to be set in drag chain (24).
6. a kind of automation equipment for cutting ring chamfering for cast tube according to claim 4, it is characterised in that：The lifting dress
It is set to two groups side by side.
7. a kind of automation equipment for cutting ring chamfering for cast tube according to claim 4, it is characterised in that：The lifting machine
Structure (20) is bridging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820147624.XU CN207914984U (en) | 2018-01-29 | 2018-01-29 | A kind of automation equipment for cutting ring chamfering for cast tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820147624.XU CN207914984U (en) | 2018-01-29 | 2018-01-29 | A kind of automation equipment for cutting ring chamfering for cast tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207914984U true CN207914984U (en) | 2018-09-28 |
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ID=63606107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820147624.XU Active CN207914984U (en) | 2018-01-29 | 2018-01-29 | A kind of automation equipment for cutting ring chamfering for cast tube |
Country Status (1)
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|---|---|
| CN (1) | CN207914984U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145445A (en) * | 2018-01-29 | 2018-06-12 | 新兴河北工程技术有限公司 | A kind of automation equipment that ring chamfering is cut for cast tube |
-
2018
- 2018-01-29 CN CN201820147624.XU patent/CN207914984U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145445A (en) * | 2018-01-29 | 2018-06-12 | 新兴河北工程技术有限公司 | A kind of automation equipment that ring chamfering is cut for cast tube |
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