CN106711016A - Filament electrode automatic winding device - Google Patents
Filament electrode automatic winding device Download PDFInfo
- Publication number
- CN106711016A CN106711016A CN201710064940.0A CN201710064940A CN106711016A CN 106711016 A CN106711016 A CN 106711016A CN 201710064940 A CN201710064940 A CN 201710064940A CN 106711016 A CN106711016 A CN 106711016A
- Authority
- CN
- China
- Prior art keywords
- automatic winding
- filament electrode
- winding device
- pneumatic
- electrode automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K3/00—Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
- H01K3/12—Joining of mount or stem to vessel; Joining parts of the vessel, e.g. by butt sealing
- H01K3/14—Machines therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K3/00—Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
- H01K3/20—Sealing-in wires directly into the envelope
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention relates to a filament electrode automatic winding device. The filament electrode automatic winding device is fixedly arranged above the rotating platform of rotary table type bulb production equipment. The filament electrode automatic winding device is characterized in that the filament electrode automatic winding device comprises a rack, a speed regulating motor, a dual-output end gear transmission mechanism, two main shafts, two shaft connectors connected with the two main shafts and the dual output ends of the gear transmission mechanism, a pneumatic driving mechanism, two guide rails and two rubber rollers; the pneumatic driving mechanism comprises a base, two cylinder pistons with movable ends and one gas transmission pipe which is connected with a gas compressed source through a normally-closed valve; the base of the pneumatic driving mechanism is connected with the rack; and the external sides of the lower parts of the two main shafts are concentrically sleeved with the two rubber rollers respectively. According to the filament electrode automatic winding device of the invention, a plurality of working stations and the filament electrode automatic winding device are additionally arranged on the existing rotary table type bulb production equipment, and therefore, the automatic winding of filament electrodes can be realized. With the filament electrode automatic winding device adopted, at least one or two workers can be decreased in each shift, production costs can be reduced, and product quality is more stable.
Description
Technical field
The present invention relates to a kind of filament electrode automatic coiling device.
Background technology
, it is necessary to by cell-shell and lamppost sealing-in in the filament electrode bulb production process of prior art.In order to prevent duration and degree of heating from burning
To electrode outlet line, electrode outlet line is wound on the blast pipe of lamppost using hand winding.It is complete with lamppost sealing-in in cell-shell
The Cheng Houzai electrode outlet lines that separated time will be wound on lamppost by hand stretch and are allowed to fit in cell-shell neck, in order to avoid in sealed-off
Duration and degree of heating burns electrode outlet line when blast pipe is cut in operation.
The content of the invention
The invention aims to provide a kind of filament electrode automatic coiling device.
The purpose of the present invention is achieved in that：One rotary platform type bulb production equipment of manufacture, including it is rotation platform, uniform
In fixture and control system on rotation platform；A filament electrode automatic coiling device is fixedly installed above rotation platform,
Filament electrode automatic coiling device include frame, buncher, double output ends gear drive, two main shafts,
Two mandrel connectors being connected with the double output ends of two main shafts and gear drive, pneumatic drive mechanism, two lead
Rail and two rubber cylinders；
Pneumatic drive mechanism is connected by normally close valve including pedestal, two cylinder pistons with movable end and one with pneumatic supply
Appendix；Normally close valve is connected by a travel switch with power supply；Appendix and with the pneumatic connection of pneumatic drive mechanism；Pneumatic driving
The pedestal of motivation structure is connected with frame；
Two main shaft lower outside one rubber cylinders of each concentric socket；Two main shafts middle part respectively by a revolute pair mechanism with
Two movable ends connection of pneumatic drive mechanism cylinder piston；Two tops of main shaft are respectively passed by a mandrel connector with gear
The output end drive connection of motivation structure；
Gear drive is connected with buncher；Buncher is by the interface circuit of itself and the main frame of control system
Signal is connected；The state of buncher changes and drives two rubber cylinders with every according to the change of control system Host Status
The speed rotation of 1 to 2 turn of second；
Rubber cylinder is in rotation status all the time；Two rubber cylinders are synchronous and equidirectional rotation；
Two rubber cylinders have two kinds of stable states：
1）Pneumatic drive mechanism normally close valve is closed and makes two main shafts separate, and makes the distance between two rubber cylinders about 20 millis
The open state of rice；
2）Pneumatic drive mechanism normally close valve is opened and makes two main shafts draw close, and makes the distance between two rubber cylinders and workpiece core
The working condition of identical about 3 millimeters of the diameter of post；
Mandrel connector is used for two objects being connected not on same axial line, including two objects of relative movement；Tool
Holding in vivo can join related art.
Beneficial effect：The present invention sets up several stations and filament by existing rotary platform type bulb production equipment
Electrode automatic coiling device, realizes the auto reeling of filament electrode.Per tour reduces by 1 to two workman, and reduces and be produced into
This, product quality is also more stable.
Brief description of the drawings
Fig. 1 is an overlooking the structure diagram for rotary platform type bulb production equipment.
Fig. 2 is a positive structure diagram for filament electrode automatic coiling device.
Fig. 3 is the I of Fig. 2 to schematic cross-sectional view.
1. production equipment in figure；2. rotation platform；3. fixture；4. control system；5. filament electrode automatic coiling device；6.
Frame；7. buncher；8. output end；9. gear drive；10. main shaft；11. mandrel connectors；12. pneumatic drive mechanisms；
13. guide rails；14. rubber cylinders；16. cylinder pistons；17. normally close valves；18. pneumatic supplies；19. appendixs；21. revolute pair mechanisms；
22. movement vice mechanisms；24. stems；26. electrode outlet lines.
Specific embodiment
Fig. 1 to Fig. 3 provides embodiment 1.
Embodiment 1, manufactures a rotary platform type bulb production equipment 1, including rotation platform 2, be distributed in rotation platform 2
On fixture 3, negative pressure source system, protective gas charging system, automatic duration and degree of heating, automatically install workpiece mechanism, unload workpiece automatically
Mechanism and control system 4.
The drive mechanism of rotation platform 2, the automatic valve of negative pressure source system and protective gas charging system, automatic erector
Part mechanism and workpiece mechanism is unloaded automatically be connected with the host signal of control system 4 each via the interface circuit of itself；Rotation
The automatic valve of platform 2, negative pressure source system and protective gas charging system, automatic workpiece mechanism is installed and workpiece machine is unloaded automatically
The state of structure etc. changes according to the change of the Host Status of control system 4.
A filament electrode automatic coiling device 5, filament electrode automatic coiling device is fixedly installed in the top of rotation platform 2
5 include the buncher 7, of frame 6,8 gear drive of double output ends, 9, two main shafts 10 and two main shafts 10 and
The pneumatic drive mechanism 12, two of two mandrel connectors 11, the and of guide rail 13 of the connection of double output ends 8 of gear drive 9
Two rubber cylinders 14；
Pneumatic drive mechanism 12 passes through normally close valve 17 and pneumatic supply including pedestal, two cylinder pistons 16 with movable end and one
The appendix 19 of 18 connections；Normally close valve 17 is connected with the host signal of control system, and the state of normally close valve is according to control system master
The state change of machine and change；Appendix 19 and with the pneumatic connection of pneumatic drive mechanism 12；The pedestal of pneumatic drive mechanism 12 with
Frame 6 is connected；
Two lower outside of main shaft 10 one rubber cylinders 14 of each concentric socket；Two middle parts of main shaft 10 respectively pass through revolute pair mechanism
21 are connected with two movable ends of the cylinder piston 16 of pneumatic drive mechanism 12；Revolute pair mechanism 21 and by mobile vice mechanism 22 with
Guide rail 13 is slidably connected；The constraint revolute pair mechanism 21 of guide rail 13 makees linear translational motion along guide rail 13；Two tops of main shaft 10
Respectively it is connected with the output end 8 of gear drive 9 by mandrel connector 11；
Gear drive 9 is connected with buncher 7；Buncher 7 is by the interface circuit of itself and control system
Host signal is connected；The state of buncher changes and drives two rubber cylinders according to the change of control system Host Status
14 are rotated with 1 to 2 turn per second of speed；
50 millimeters of the external diameter of rubber cylinder 14；Rubber cylinder 14 is in rotation status all the time；Two rubber cylinders 14 it is synchronous and
Equidirectional rotation is simultaneously opposite with the direction of rotation of stem 24；Two rubber cylinders 14 are respectively arranged the circle that is constituted in work piece holder
Both sides；Two rubber cylinders 14 have the following two kinds stable state：
1）12 normally close valve of pneumatic drive mechanism 17 is closed and makes two main shafts 10 separate, and makes the distance between two rubber cylinders 14
About 20 millimeters of open state；
2）12 normally close valve of pneumatic drive mechanism 17 is opened and makes two main shafts 10 draw close, and makes the distance between two rubber cylinders 14
About 3 millimeters identical with the diameter of workpiece stem 24 of working condition.
The operation principle of filament electrode automatic coiling device：Control system main frame makes 1 rotation platform of production equipment 2 rotate one
It is secondary so that the workpiece stem 24 on work piece holder 3 is reached at filament electrode automatic coiling device 5, and rotation platform 2 suspends；Control
System host simultaneously makes normally close valve 17 open；The distance between two rubber cylinders 14 are identical with the diameter of stem 24 about 3 millimeters,
So that two rubber cylinders 14 even contact stem 24 and drive stem 24 to rotate simultaneously；Under normal circumstances, rubber cylinder 14 revolves
Turn around, stem 24 rotates ten multi-turns；By about 2 seconds, the electrode outlet line 26 in stochastic regime was wound in stem 24
On the blast pipe of bottom；Then, control system main frame makes rotation platform 2 be rotated further by once, and makes normally close valve 17 close；Due to
The revolute pair mechanism 21 of the connection of main shaft 10 is subject to constraining for guide rail 13, and main shaft 10 can only drive the outwards separately translation of rubber cylinder 14
About 20 millimeters no longer contact with stem 24；Stem 24 smoothly leaves filament electrode automatic coiling device 5 and moves ahead without being blocked.
When the state change of rubber cylinder 14 is moved outwardly to as shown in dotted line in Fig. 2 and 3, mandrel connector 11 and main shaft
The position of 10 connections deflects therewith, but remains to the output end 8 of reliable drive connection main shaft 10 and gear drive 9；
The speed of the intermittent rotary of rotation platform 2 is adjustable, including 3 to 4 seconds intermittent rotary used time.
Claims (1)
1. a kind of filament electrode automatic coiling device, is fixedly installed on a rotation platform for rotary platform type bulb production equipment
Top, it is characterized in that including frame, buncher, double output ends gear drive, two main shafts and two masters
Two mandrel connectors, a pneumatic drive mechanism, two guide rails and two of the double output ends connection of axle and gear drive
Rubber cylinder；
Pneumatic drive mechanism is connected by normally close valve including pedestal, two cylinder pistons with movable end and one with pneumatic supply
Appendix；Normally close valve is connected by a travel switch with power supply；Appendix and with the pneumatic connection of pneumatic drive mechanism；Pneumatic driving
The pedestal of motivation structure is connected with frame；
Two main shaft lower outside one rubber cylinders of each concentric socket；
Two main shaft middle parts are respectively connected by a revolute pair mechanism with two movable ends of pneumatic drive mechanism cylinder piston；Two
The top of root main shaft is respectively connected by a mandrel connector with the output end of gear drive；
Gear drive is connected with buncher；Buncher is by the interface circuit of itself and the main frame of control system
Signal is connected；The state of buncher changes and drives two rubber cylinders with every according to the change of control system Host Status
The speed rotation of 1 to 2 turn of second；
Rubber cylinder is in rotation status all the time；Two rubber cylinders are synchronous and equidirectional rotation；
Two rubber cylinders have two kinds of stable states：
1）Pneumatic drive mechanism normally close valve is closed and makes two main shafts separate, and makes the distance between two rubber cylinders about 20 millis
The open state of rice；
2）Pneumatic drive mechanism normally close valve is opened and makes two main shafts draw close, and makes the distance between two rubber cylinders and stem work
The working condition of identical about 3 millimeters of the diameter of part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710064940.0A CN106711016B (en) | 2017-02-05 | 2017-02-05 | A kind of filament electrode automatic coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710064940.0A CN106711016B (en) | 2017-02-05 | 2017-02-05 | A kind of filament electrode automatic coiling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106711016A true CN106711016A (en) | 2017-05-24 |
| CN106711016B CN106711016B (en) | 2018-03-27 |
Family
ID=58909865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710064940.0A Active CN106711016B (en) | 2017-02-05 | 2017-02-05 | A kind of filament electrode automatic coiling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106711016B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111128673A (en) * | 2020-01-06 | 2020-05-08 | 海宁市新宇光能科技有限公司 | Automatic sleeving method for hard guide wire of filament lamp |
| CN113488372A (en) * | 2021-05-31 | 2021-10-08 | 泗阳浩轩照明科技有限公司 | Bulb processing is with row all-in-one of sealing that automated electrode handled |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046066A (en) * | 1989-03-27 | 1990-10-10 | 三星电管株式会社 | Heater coil coiling machine |
| JPH03297048A (en) * | 1990-04-16 | 1991-12-27 | Ushio Inc | Pinch seal machine |
| JPH0963545A (en) * | 1995-08-22 | 1997-03-07 | Harison Electric Co Ltd | Manufacture of bulb and device therefor |
| US20080090483A1 (en) * | 2003-11-05 | 2008-04-17 | Fridrich Elmer G | Light source bodies for filament tubes and arc tubes |
| CN202094071U (en) * | 2011-05-05 | 2011-12-28 | 欧普照明有限公司 | Device for automatically winding filament of light fixture |
| CN103839765A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of filament fixing part of clamping and sealing machine for producing light bulb |
| CN206401268U (en) * | 2017-02-05 | 2017-08-11 | 海宁市新宇光能科技有限公司 | A kind of filament electrode automatic coiling device |
-
2017
- 2017-02-05 CN CN201710064940.0A patent/CN106711016B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1046066A (en) * | 1989-03-27 | 1990-10-10 | 三星电管株式会社 | Heater coil coiling machine |
| JPH03297048A (en) * | 1990-04-16 | 1991-12-27 | Ushio Inc | Pinch seal machine |
| JPH0963545A (en) * | 1995-08-22 | 1997-03-07 | Harison Electric Co Ltd | Manufacture of bulb and device therefor |
| US20080090483A1 (en) * | 2003-11-05 | 2008-04-17 | Fridrich Elmer G | Light source bodies for filament tubes and arc tubes |
| CN202094071U (en) * | 2011-05-05 | 2011-12-28 | 欧普照明有限公司 | Device for automatically winding filament of light fixture |
| CN103839765A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of filament fixing part of clamping and sealing machine for producing light bulb |
| CN206401268U (en) * | 2017-02-05 | 2017-08-11 | 海宁市新宇光能科技有限公司 | A kind of filament electrode automatic coiling device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111128673A (en) * | 2020-01-06 | 2020-05-08 | 海宁市新宇光能科技有限公司 | Automatic sleeving method for hard guide wire of filament lamp |
| CN113488372A (en) * | 2021-05-31 | 2021-10-08 | 泗阳浩轩照明科技有限公司 | Bulb processing is with row all-in-one of sealing that automated electrode handled |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106711016B (en) | 2018-03-27 |
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