CN207914672U - A special machine clip slotting tool for machining rotor lock slots - Google Patents

A special machine clip slotting tool for machining rotor lock slots Download PDF

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Publication number
CN207914672U
CN207914672U CN201820347069.5U CN201820347069U CN207914672U CN 207914672 U CN207914672 U CN 207914672U CN 201820347069 U CN201820347069 U CN 201820347069U CN 207914672 U CN207914672 U CN 207914672U
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handle
knife
cutter body
slotting tool
cutter hub
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侯军
郭庆秋
姜秀英
薛红玉
刘剑
赵祎昕
储继影
徐艳
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Harbin Turbine Co Ltd
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Harbin Turbine Co Ltd
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Abstract

A special mechanically-clamped slotting tool for machining a rotor fore shaft groove relates to the technical field of machining tools. The utility model provides a slotting tool that the rhombus fore shaft groove that current processing rotor T shape blade root groove adopted be whole high-speed steel cutter, have cutter life weak point, the problem that the cutter is with high costs. The utility model discloses a cutter body comprises the preceding cutter body of making an organic whole and back cutter body, the blade comprises handle of a knife and the tool bit of making an organic whole, processing on the up end of preceding cutter body have with handle of a knife complex square groove, a plurality of tooth grooves are evenly seted up to the one side in square groove, the another side in square groove seted up with holding screw complex screw hole, the cross section of back cutter body is the rectangle, the square inslot of cutter body before the handle of a knife is arranged in, the tooth groove complex dentate body with preceding cutter body is evenly seted up to the one side of handle of a knife, the handle of a knife passes through holding screw and preceding cutter body rigid coupling, the tool bit slope sets up the upper. The utility model is used for processing the rhombus fore shaft groove on the T shape root groove of rotor.

Description

一种加工转子锁口槽专用机夹插刀A special machine clip slotting tool for machining rotor lock slots

技术领域technical field

本实用新型涉及机械加工刀具技术领域,具体涉及一种加工转子锁口槽专用机夹插刀。The utility model relates to the technical field of mechanical processing cutters, in particular to a special machine clip slotting cutter for processing rotor lock slots.

背景技术Background technique

汽轮机机组中的高中压转子叶片在装配时,需要在转子T形叶根槽上设计有一处菱形锁口槽,利用所述菱形锁口槽将叶片装配到转子上,现有的加工菱形锁口槽使用的插刀为整体高速钢材质刀具,当刀具磨损崩刃后便报废处理,刀具成本较高。When assembling the high and medium pressure rotor blades in the steam turbine unit, it is necessary to design a diamond-shaped locking groove on the T-shaped blade root groove of the rotor, and use the diamond-shaped locking groove to assemble the blades on the rotor. The slotting knife used in the groove is a whole high-speed steel tool. When the tool is worn out and chipped, it will be scrapped, and the cost of the tool is relatively high.

综上所述,现有的加工转子T形叶根槽上的菱形锁口槽所采用的插刀为整体高速钢材质刀具,存在刀具使用寿命短,刀具成本高的问题。To sum up, the existing slotting tool used for machining the rhombic lock slot on the T-shaped blade root slot of the rotor is an integral high-speed steel tool, which has the problems of short tool life and high tool cost.

实用新型内容Utility model content

本实用新型的目的是为了解决现有的加工转子T形叶根槽上的菱形锁口槽所采用的插刀为整体高速钢材质刀具,存在刀具使用寿命短,刀具成本高的问题,进而提供一种加工转子锁口槽专用机夹插刀。The purpose of this utility model is to solve the problems of short service life of the tool and high cost of the tool because the slotting knife used in the existing processing of the diamond-shaped locking groove on the T-shaped blade root groove of the rotor is an integral high-speed steel tool, and further provides The utility model relates to a special machine clip slotting tool for machining rotor lock slots.

本实用新型的技术方案是:The technical scheme of the utility model is:

一种加工转子锁口槽专用机夹插刀,所述插刀包括刀体、刀片和紧定螺钉,刀体由制成一体的前刀体和后刀体组成,刀片由制成一体的刀柄和刀头构成,前刀体的上端面上加工有与刀柄配合的方形槽,方形槽的一面均匀开设多个齿形槽,方形槽的另一面开设有与紧定螺钉配合的螺纹孔,后刀体的横截面为长方形,刀柄置于前刀体的方形槽内,刀柄的一面均匀开设有与前刀体的齿形槽配合的齿形体,刀柄通过紧定螺钉与前刀体固接,刀头倾斜设置在刀柄的上部。A special machine clip slotting knife for machining rotor lock slots, the slotting knife includes a knife body, a blade and a set screw, the knife body is composed of an integrated front knife body and a rear knife body, and the blade is made of an integrated knife body Composed of handle and cutter head, the upper end surface of the front cutter body is processed with a square groove that matches the handle, one side of the square groove is uniformly opened with multiple toothed grooves, and the other side of the square groove is provided with threaded holes that match the set screw , the cross-section of the rear cutter body is rectangular, the handle is placed in the square groove of the front cutter body, one side of the handle is evenly provided with a toothed body that matches the toothed groove of the front cutter body, and the handle is connected to the front cutter body through a set screw The cutter body is fixed, and the cutter head is obliquely arranged on the upper part of the handle.

进一步地,刀头与刀柄的纵向轴线之间的夹角为35°。Further, the included angle between the cutter head and the longitudinal axis of the cutter handle is 35°.

进一步地,刀头的前角为8°,刀头的主后角为5°,刀头的第一副后角为2°,刀头的第二副后角为2°。Further, the rake angle of the cutter head is 8°, the main relief angle of the cutter head is 5°, the first auxiliary relief angle of the cutter head is 2°, and the second auxiliary relief angle of the cutter head is 2°.

进一步地,刀片为高速钢刀片。Further, the blade is a high-speed steel blade.

进一步地,前刀体的方形槽的长×宽=22×12mm。Further, the length×width of the square groove of the front cutter body=22×12mm.

进一步地,前刀体的横截面为长×宽=50×11.5的矩形。Further, the cross section of the front cutter body is a rectangle with length×width=50×11.5.

进一步地,前刀体的齿形槽的夹角为90°。Further, the included angle of the toothed groove of the front cutter body is 90°.

进一步地,后刀体的长方形横截面的长×宽=50×30mm。Further, the length×width of the rectangular cross-section of the rear cutter body=50×30mm.

本实用新型与现有技术相比具有以下效果:Compared with the prior art, the utility model has the following effects:

1、本实用新型的一种加工转子锁口槽专用机夹插刀采用机夹刀片,刀柄通过紧定螺钉固定在前刀体上,方便了操作者使用与对刀,当刀具磨损崩刃后,操作者能够非常方便更换新刀片,降低刀具成本,提高了刀具的使用寿命和加工效率。1. A special machine clip insertion tool for processing rotor lock slots of the utility model adopts a machine clip blade, and the handle of the tool is fixed on the front cutter body through a set screw, which is convenient for the operator to use and set the knife. When the tool wears and the blade breaks Finally, the operator can easily replace the new blade, reduce the cost of the tool, and improve the service life and processing efficiency of the tool.

2、本实用新型的一种加工转子锁口槽专用机夹插刀设计齿形槽定位,刀柄置于前刀体的方形槽内,刀柄的齿形体与前刀体的齿形槽配合,定位准确,方便了操作者使用与对刀,满足了菱形锁口槽的加工精度需求。2. A special machine clamp for processing the lock slot of the rotor of the present invention is designed for tooth-shaped groove positioning. The handle of the knife is placed in the square groove of the front cutter body, and the tooth-shaped body of the handle is matched with the tooth-shaped groove of the front cutter body. , The positioning is accurate, it is convenient for the operator to use and set the tool, and it meets the processing accuracy requirements of the diamond lock groove.

3、本实用新型的一种加工转子锁口槽专用机夹插刀的刀片采用了高性能高速钢材质,其材质抗冲击较好,有效地提高了刀片的使用寿命和加工效率。3. The blade of the utility model, which is specially used for processing the rotor lock slot, is made of high-performance high-speed steel material, which has better impact resistance and effectively improves the service life and processing efficiency of the blade.

附图说明Description of drawings

图1是本实用新型的主视图;图2是图1的侧视图;图3是刀体的主视图;图4是图3的侧视图;图5是图3的俯视图;图6是刀片的主视图;图7是图6的侧视图;图8是图6的俯视图;图9是图6在B-B处的剖面图。Fig. 1 is a front view of the utility model; Fig. 2 is a side view of Fig. 1; Fig. 3 is a front view of the cutter body; Fig. 4 is a side view of Fig. 3; Fig. 5 is a top view of Fig. 3; Front view; Fig. 7 is a side view of Fig. 6; Fig. 8 is a top view of Fig. 6; Fig. 9 is a sectional view of Fig. 6 at B-B.

具体实施方式Detailed ways

具体实施方式一:结合图1至图8说明本实施方式,本实施方式的一种加工转子锁口槽专用机夹插刀,所述插刀包括刀体1、刀片2和紧定螺钉3,刀体1由制成一体的前刀体1-1和后刀体1-2组成,刀片2由制成一体的刀柄2-1和刀头2-2构成,前刀体1-1的上端面上加工有与刀柄2-1配合的方形槽1-1-1,方形槽1-1-1的一面均匀开设多个齿形槽1-1-2,方形槽1-1-1的另一面开设有与紧定螺钉3配合的螺纹孔1-1-3,后刀体1-2的横截面为长方形,刀柄2-1置于前刀体1-1的方形槽1-1-1内,刀柄2-1的一面均匀开设有与前刀体1-1的齿形槽1-1-2配合的齿形体2-1-1,刀柄2-1通过紧定螺钉3与前刀体1-1固接,刀头2-2倾斜设置在刀柄2-1的上部。Specific embodiment 1: This embodiment is described in conjunction with Fig. 1 to Fig. 8 , a special machine clamp inserting tool for machining rotor lock slots in this embodiment, the inserting tool includes a cutter body 1, a blade 2 and a set screw 3, Cutter body 1 is made up of front cutter body 1-1 and rear cutter body 1-2 made into one, and blade 2 is made of handle of a knife 2-1 and cutter head 2-2 made into one, and front cutter body 1-1 A square groove 1-1-1 matching with the handle 2-1 is processed on the upper end surface, and a plurality of toothed grooves 1-1-2 are evenly opened on one side of the square groove 1-1-1, and the square groove 1-1-1 The other side of the shank is provided with a threaded hole 1-1-3 that cooperates with the set screw 3, the cross section of the rear cutter body 1-2 is rectangular, and the handle 2-1 is placed in the square groove 1-1 of the front cutter body 1-1. In 1-1, one side of the tool handle 2-1 is evenly provided with a toothed body 2-1-1 that matches the toothed groove 1-1-2 of the front cutter body 1-1, and the tool handle 2-1 passes through the set screw 3 is fixedly connected with the front cutter body 1-1, and the cutter head 2-2 is obliquely arranged on the top of the handle 2-1.

具体实施方式二:结合图6说明本实施方式,本实施方式的刀头2-2与刀柄2-1的纵向轴线A-A之间的夹角θ为35°。其它组成和连接关系与具体实施方式一相同。Embodiment 2: This embodiment is described with reference to FIG. 6 . The included angle θ between the cutter head 2 - 2 and the longitudinal axis A-A of the handle 2 - 1 in this embodiment is 35°. Other compositions and connections are the same as in the first embodiment.

具体实施方式三:结合图7和图9说明本实施方式,本实施方式的刀头2-2的前角α为8°,刀头2-2的主后角β为5°,刀头2-2的第一副后角δ1为2°,刀头2-2的第二副后角δ2为2°。如此设置,提高了刀具的切削性能。其它组成和连接关系与具体实施方式一或二相同。Specific embodiment three: this embodiment is described in conjunction with Fig. 7 and Fig. 9, the rake angle α of the cutter head 2-2 of the present embodiment is 8 °, and the main relief angle β of the cutter head 2-2 is 5 °, and the cutter head 2 The first secondary relief angle δ 1 of -2 is 2°, and the second secondary relief angle δ 2 of the cutter head 2-2 is 2°. Such setting improves the cutting performance of the tool. Other compositions and connections are the same as those in Embodiment 1 or Embodiment 2.

具体实施方式四:结合图1和图2说明本实施方式,本实施方式的刀片2为高速钢刀片。如此设置,刀片2采用了高性能高速钢材质,其材质抗冲击较好,提高了刀具的使用寿命和加工效率。其它组成和连接关系与具体实施方式一、二或三相同。Specific Embodiment 4: This embodiment is described with reference to FIG. 1 and FIG. 2 . The blade 2 of this embodiment is a high-speed steel blade. In this way, the blade 2 is made of high-performance high-speed steel, which has better impact resistance, and improves the service life and processing efficiency of the tool. Other compositions and connections are the same as those in Embodiment 1, 2 or 3.

具体实施方式五:结合图5说明本实施方式,本实施方式的前刀体1-1的方形槽1-1-1的长×宽=22×12mm。如此设置,所述方形槽1-1-1与刀柄2-1配合,用于安装刀片2。其它组成和连接关系与具体实施方式一、二、三或四相同。Embodiment 5: This embodiment is described with reference to FIG. 5 . The length×width of the square groove 1-1-1 of the front cutter body 1-1 of this embodiment=22×12mm. In this way, the square groove 1-1-1 cooperates with the handle 2-1 for installing the blade 2. Other compositions and connections are the same as those in Embodiment 1, 2, 3 or 4.

具体实施方式六:结合图3和图4说明本实施方式,本实施方式的前刀体1-1的横截面为长×宽=50×11.5的矩形。其它组成和连接关系与具体实施方式一、二、三、四或五相同。Embodiment 6: This embodiment is described with reference to FIG. 3 and FIG. 4 . The cross section of the front cutter body 1 - 1 of this embodiment is a rectangle with length×width=50×11.5. Other compositions and connections are the same as those in Embodiment 1, 2, 3, 4 or 5.

具体实施方式七:结合图5说明本实施方式,本实施方式的前刀体1-1的齿形槽1-1-2的夹角γ为90°。如此设置,前刀体1-1的齿形槽1-1-2与刀柄2-1的齿形体2-1-1配合,保证前刀体1-1与刀柄2-1紧密接触,采用齿形槽结构定位,定位准确。其它组成和连接关系与具体实施方式一、二、三、四、五或六相同。Embodiment 7: This embodiment is described with reference to FIG. 5 . The included angle γ of the tooth groove 1 - 1 - 2 of the front cutter body 1 - 1 of this embodiment is 90°. In this way, the toothed groove 1-1-2 of the front cutter body 1-1 cooperates with the toothed body 2-1-1 of the handle 2-1 to ensure that the front cutter body 1-1 is in close contact with the handle 2-1. The toothed groove structure is used for positioning, and the positioning is accurate. Other compositions and connections are the same as those in Embodiment 1, 2, 3, 4, 5 or 6.

具体实施方式八:结合图3和图4说明本实施方式,本实施方式的后刀体1-2的长方形横截面的长×宽=50×30mm。如此设置,后刀体1-2定位安装在机床刀架定位孔内,使得刀体1便于定位、装夹在机床刀架上。其它组成和连接关系与具体实施方式一、二、三、四、五、六或七相同。Embodiment 8: This embodiment is described with reference to FIG. 3 and FIG. 4 . The length×width of the rectangular cross-section of the rear cutter body 1-2 in this embodiment is 50×30mm. In this way, the rear cutter body 1-2 is positioned and installed in the positioning hole of the tool holder of the machine tool, so that the cutter body 1 is convenient for positioning and clamping on the tool holder of the machine tool. Other compositions and connections are the same as those in Embodiment 1, 2, 3, 4, 5, 6 or 7.

具体实施方式九:结合图3和图4说明本实施方式,本实施方式的前刀体1-1装夹刀柄2-1部分根据菱形锁扣槽尺寸加工第一台阶1-1-4,所述第一台阶1-1-4的台阶面用于保证刀柄2-1的安装尺寸。Ninth specific embodiment: This embodiment is described in conjunction with Fig. 3 and Fig. 4. The front cutter body 1-1 of this embodiment clamps the handle 2-1 and processes the first step 1-1-4 according to the size of the diamond-shaped locking groove. The step surface of the first step 1-1-4 is used to ensure the installation size of the handle 2-1.

具体实施方式十:结合图6和图7说明本实施方式,刀柄2-1上加工第二台阶2-1-2,所述第二台阶2-1-2的台阶面在装夹时直接卡在前刀体1-1上,保证更换刀片后尺寸的一致性,方便操作者安装找正对刀。Specific Embodiment Ten: This embodiment is described in conjunction with Fig. 6 and Fig. 7, the second step 2-1-2 is processed on the handle 2-1, and the step surface of the second step 2-1-2 is directly It is stuck on the front cutter body 1-1 to ensure the consistency of the size after the blade is replaced, and it is convenient for the operator to install, align and set the cutter.

Claims (8)

1. a kind of processing rotor fore shaft slot special machine presss from both sides slotting tool, it is characterised in that:The slotting tool include cutter hub (1), blade (2) and Holding screw (3), cutter hub (1) are formed by integrated preceding cutter hub (1-1) and rear cutter hub (1-2) is made, and blade (2) is by being made one Handle of a knife (2-1) and cutter head (2-2) constitute, the square groove with handle of a knife (2-1) cooperation is machined on the upper surface of preceding cutter hub (1-1) The one side of (1-1-1), square groove (1-1-1) uniformly open up multiple serrate slots (1-1-2), and the another side of square groove (1-1-1) is opened Equipped with the threaded hole (1-1-3) coordinated with holding screw (3), the cross section of rear cutter hub (1-2) is rectangle, and handle of a knife (2-1) is set Interior, the serrate slot of handle of a knife (2-1) being uniformly provided on one side with preceding cutter hub (1-1) in the square groove (1-1-1) of preceding cutter hub (1-1) The tooth form body (2-1-1) of (1-1-2) cooperation, handle of a knife (2-1) is affixed by holding screw (3) and preceding cutter hub (1-1), cutter head (2- 2) it is inclined at the top of handle of a knife (2-1).
2. a kind of processing rotor fore shaft slot special machine according to claim 1 presss from both sides slotting tool, it is characterised in that:Cutter head (2-2) Angle (θ) between the longitudinal axis (A-A) of handle of a knife (2-1) is 35 °.
3. a kind of processing rotor fore shaft slot special machine according to claim 1 presss from both sides slotting tool, it is characterised in that:Cutter head (2-2) Anterior angle (α) be 8 °, the primary clearance (β) of cutter head (2-2) is 5 °, the first front clearance (δ of cutter head (2-2)1) it is 2 °, cutter head (2- 2) the second front clearance (δ2) it is 2 °.
4. a kind of processing rotor fore shaft slot special machine according to claim 1 presss from both sides slotting tool, it is characterised in that:Blade (2) is High speed steel blade.
5. a kind of processing rotor fore shaft slot special machine according to claim 1 presss from both sides slotting tool, it is characterised in that:Preceding cutter hub (1- 1) length × wide=22 × 12mm of square groove (1-1-1).
6. a kind of processing rotor fore shaft slot special machine according to claim 1 presss from both sides slotting tool, it is characterised in that:Preceding cutter hub (1- 1) cross section is long × wide=50 × 11.5 rectangle.
7. a kind of processing rotor fore shaft slot special machine according to claim 1 presss from both sides slotting tool, it is characterised in that:Preceding cutter hub (1- 1) angle (γ) of serrate slot (1-1-2) is 90 °.
8. a kind of processing rotor fore shaft slot special machine according to claim 1 presss from both sides slotting tool, it is characterised in that:Cutter hub (1- afterwards 2) length of rectangular cross section × wide=50 × 30mm.
CN201820347069.5U 2018-03-14 2018-03-14 A special machine clip slotting tool for machining rotor lock slots Active CN207914672U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112570781A (en) * 2021-02-22 2021-03-30 遵义精星航天电器有限责任公司 Straight-line slotting machining tool and using method thereof
CN113618135A (en) * 2021-08-20 2021-11-09 哈尔滨汽轮机厂有限责任公司 Slotting blade special for planing and slotting machine tool and machining method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112570781A (en) * 2021-02-22 2021-03-30 遵义精星航天电器有限责任公司 Straight-line slotting machining tool and using method thereof
CN113618135A (en) * 2021-08-20 2021-11-09 哈尔滨汽轮机厂有限责任公司 Slotting blade special for planing and slotting machine tool and machining method

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