CN207904311U - A kind of low-carbon spiegeleisen wear-resistant ball quenching unit - Google Patents
A kind of low-carbon spiegeleisen wear-resistant ball quenching unit Download PDFInfo
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- CN207904311U CN207904311U CN201820351120.XU CN201820351120U CN207904311U CN 207904311 U CN207904311 U CN 207904311U CN 201820351120 U CN201820351120 U CN 201820351120U CN 207904311 U CN207904311 U CN 207904311U
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- furnace
- salt bath
- electrothermal tube
- spiegeleisen
- wear
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Abstract
The utility model discloses a kind of low-carbon spiegeleisen wear-resistant ball quenching units, including control cabinet, heating furnace, salt bath furnace and reacting furnace；Heating furnace is arranged on the right side of control cabinet, discharge port is equipped with discharge door, cylinder is equipped on front side of discharge door, salt bath furnace is arranged on the right side of heating furnace, the first connecting plate is equipped between salt bath furnace and heating furnace, salt bath furnace upper end is equipped with motor, it is equipped with fan inside salt bath furnace successively from top to bottom, ventilative board, second electrothermal tube, washer, sprayer and reaction plate, reacting furnace is arranged on the right side of salt bath furnace, the second connecting plate is equipped between reacting furnace and salt bath furnace, reacting furnace lower end is equipped with vibrator, inside heating furnace, it is equipped with temperature sensor inside salt bath furnace and inside reacting furnace, first electrothermal tube, second electrothermal tube, third electrothermal tube, cylinder, solenoid valve, motor and vibrator are connect with control system circuit, the utility model has the characteristics that safe and accurate.
Description
Technical field
The utility model is related to wear-resistant ball processing and heat treatment technical field, more particularly to a kind of low-carbon spiegeleisen wear-resistant ball
Quenching unit.
Background technology
Low-carbon spiegeleisen wear-resistant ball needs constantly to be quenched by heating and liquid during heat treatment, still,
In the prior art, since most low-carbon spiegeleisen wear-resistant ball quenching unit is required for worker to operate manually, and
The temperature of the low-carbon spiegeleisen wear-resistant ball heated in heating furnace is higher, is easy to cause worker's scald, causes production accident, shadow
Ring the production of low-carbon spiegeleisen wear-resistant ball；Secondly, the heating temperature of traditional low-carbon spiegeleisen wear-resistant ball quenching unit is equal
Precision for manual control, manual control is relatively low, causes the poor quality of low-carbon spiegeleisen wear-resistant ball, increases the life of enterprise
Produce cost.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of low-carbon spiegeleisen wear-resistant ball quenching units, can solve
Certainly heating furnace part needs the artificial problem taken out and heating temperature is not accurate in low-carbon spiegeleisen wear-resistant ball quenching process.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is：
A kind of low-carbon spiegeleisen wear-resistant ball quenching unit, including control cabinet, heating furnace, salt bath furnace and reacting furnace；
Control cabinet front surface top is equipped with control panel, and the control cabinet is internally provided with control system；
The heating furnace is arranged on the right side of control cabinet, is equipped with feed inlet, the charging on the left of the heating furnace above side wall
Mouth is equipped with feeding gate, passes through hinge connection between the feeding gate and heating furnace；It is equipped in the middle part of the heating furnace right sidewall
Discharge port, the discharge port are equipped with discharge door, and cylinder, the cylinder end telescopic shaft and discharging are equipped on front side of the discharge door
Door connection；The inside heating furnace is equipped with the first electrothermal tube, support column and helical orbit, and first electrothermal tube and support column are equal
It is fixed in heating furnace inside side walls, first electrothermal tube is located above support column, and the helical orbit frame is on support column；
The salt bath furnace is arranged on the right side of heating furnace, and the first connecting plate is equipped between the salt bath furnace and heating furnace, described
First connecting plate is tilted to the right, and the salt bath furnace upper end is equipped with motor, be equipped with successively from top to bottom inside the salt bath furnace fan,
Ventilative board, the second electrothermal tube, washer, sprayer and reaction plate, motor lower end shaft passes through at the top of salt bath furnace and and wind
Fan connection, the ventilative board, the second electrothermal tube, washer, sprayer and reaction plate are each attached in salt bath furnace internal side wall；Institute
It states side wall on the left of salt bath furnace and is equipped with water inlet, the first fire door, first fire door position are equipped in the middle part of the salt bath furnace right sidewall
Above reaction plate, it is equipped with recycling can on the right side of the salt bath furnace, is connected by pipeline between the recycling can, is set on the pipeline
There is solenoid valve；Outflow cover for water is equipped at the salt bath furnace bottom centre；
The reacting furnace is arranged on the right side of salt bath furnace, and the second connecting plate is equipped between the reacting furnace and salt bath furnace, described
Reacting furnace lower end is equipped with vibrator, and side wall is equipped with the second fire door on the left of the reacting furnace, and reacting furnace right sidewall lower end is set
There are meal outlet, the reacting furnace internal side wall to be equipped with third electrothermal tube；
The inside heating furnace is equipped with temperature sensor inside salt bath furnace and inside reacting furnace, first electrothermal tube,
Second electrothermal tube, third electrothermal tube, cylinder, solenoid valve, motor, temperature sensor and vibrator connect with control system circuit
It connects.
As being further improved for this programme, the heating furnace bottom is equipped with the first footing, and the salt bath furnace bottom is equipped with
Second footing.
As being further improved for this programme, the feeding gate is equipped with door knob.
As being further improved for this programme, the outflow cover for water is equipped with anti-skidding knurling.
As being further improved for this programme, power switch is equipped with above the control cabinet, the power switch is located at control
On the right side of panel processed.
Using above-mentioned technical proposal, since a kind of low-carbon spiegeleisen wear-resistant ball quenching unit provided by the utility model is logical
It crosses and helical orbit and cylinder is set in heating furnace so that low-carbon spiegeleisen wear-resistant ball can automatically enter in salt bath furnace,
It is drawn off manually without worker, prevents the accident that worker scalds during taking out low-carbon spiegeleisen wear-resistant ball from occurring, protect
Demonstrate,prove process safety；The progress of low-carbon spiegeleisen wear-resistant ball quenching process is controlled by control system, definitely the essence of hardening heat
Parasexuality, and the multi-functional salt bath furnace of setting, reduce in low-carbon spiegeleisen wear-resistant ball quenching process and need answering for a variety of devices
Miscellaneous process reduces the production cost of enterprise, ensures the quality of low-carbon spiegeleisen wear-resistant ball.
Description of the drawings
Fig. 1 is the structural schematic diagram of low-carbon spiegeleisen wear-resistant ball quenching unit in the utility model embodiment；
Fig. 2 is the schematic top plan view of low-carbon spiegeleisen wear-resistant ball quenching unit in the utility model embodiment；
Fig. 3 is the combination diagram of helical orbit and support column in the utility model embodiment.
In figure, 1- control cabinets, 2- heating furnaces, 3- salt bath furnaces, 4- reacting furnaces, 5- temperature sensors, 11- control panels, 12-
Power switch, 21- feed inlets, 22- discharge ports, the first electrothermal tubes of 23-, 24- support columns, 25- helical orbits, the connections of 26- first
Plate, the first footing of 27-, 31- motors, 32- ventilative boards, the second electrothermal tubes of 33-, 34- washers, 35- sprayers, 36- reaction plates,
37- recycling cans, the second footing of 38-, the second connecting plates of 39-, 41- vibrators, the second fire doors of 42-, 43- meal outlets, 44- third electricity
Heat pipe, 211- feeding gates, 212- door knobs, 221- discharge doors, 222- cylinders, 311-fans, 371- solenoid valves, 372- pipelines,
391- water inlets, the first fire doors of 392-, 393- outflow cover for water, the anti-skidding knurlings of 394-.
Specific implementation mode
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings.It should be noted that
The explanation of these embodiments is used to help to understand the utility model, but does not constitute the restriction to the utility model.This
Outside, technical characteristic involved in the various embodiments of the present invention described below is as long as they do not conflict with each other
It can be combined with each other.
As shown in Figure 1 to Figure 3, a kind of low-carbon spiegeleisen wear-resistant ball quenching unit, including control cabinet 1, heating furnace 2, salt
Liquid furnace 3 and reacting furnace 4；
1 front surface top of control cabinet is equipped with control panel 11, and control cabinet 1 is internally provided with control system；
The setting of heating furnace 2 is equipped with feed inlet 21 above 1 right side of control cabinet, 2 left side side wall of heating furnace, is set on feed inlet 21
There is feeding gate 211, passes through hinge connection between feeding gate 211 and heating furnace 2；Discharge port is equipped in the middle part of 2 right sidewall of heating furnace
22, discharge port 22 is equipped with discharge door 221, and 221 front side of discharge door is equipped with cylinder 222,222 end telescopic shaft of cylinder and discharge door
221 connections；Heating furnace 2 is internally provided with the first electrothermal tube 23, support column 24 and helical orbit 25, the first electrothermal tube 23 and support column
24 are each attached in 2 inside side walls of heating furnace, and the first electrothermal tube 23 is located at 24 top of support column, and 25 frame of helical orbit is in support column
On 24；
The setting of salt bath furnace 3 is equipped with the first connecting plate 26 on 2 right side of heating furnace between salt bath furnace 3 and heating furnace 2, first connects
Fishplate bar 26 is tilted to the right, and 3 upper end of salt bath furnace is equipped with motor 31, is equipped with fan 311, ventilative inside salt bath furnace 3 successively from top to bottom
Plate 32, the second electrothermal tube 33, washer 34, sprayer 35 and reaction plate 36,31 lower end shaft of motor pass through 3 top of salt bath furnace simultaneously
It is connect with fan 311, ventilative board 32, the second electrothermal tube 33, washer 34, sprayer 35 and reaction plate 36 are each attached to salt bath furnace
In 3 internal side walls；3 left side side wall of salt bath furnace is equipped with water inlet 391, and the first fire door 392 is equipped in the middle part of 3 right sidewall of salt bath furnace,
First fire door 392 is located at 36 top of reaction plate, and 3 right side of salt bath furnace is equipped with recycling can 37, is connected by pipeline 372 between recycling can 37
It connects, pipeline 372 is equipped with solenoid valve 371；Outflow cover for water 393 is equipped at 3 bottom centre of salt bath furnace；
The setting of reacting furnace 4 is equipped with the second connecting plate 39, reacting furnace 4 on 3 right side of salt bath furnace between reacting furnace 4 and salt bath furnace 3
Lower end is equipped with vibrator 41, and 4 left side side wall of reacting furnace is equipped with the second fire door 42, and 4 right sidewall lower end of reacting furnace is equipped with meal outlet
43,4 internal side wall of reacting furnace is equipped with third electrothermal tube 44；
Inside heating furnace 2, it is equipped with temperature sensor 5 inside the inside of salt bath furnace 3 and reacting furnace 4, the first electrothermal tube 23, the
Two electrothermal tubes 33, third electrothermal tube 44, cylinder 222, solenoid valve 371, motor 31, temperature sensor 5 and vibrator 41 with control
Circuit system connection processed；
By the way that helical orbit 25 and cylinder 222 are arranged in heating furnace 2 so that low-carbon spiegeleisen wear-resistant ball can be automatic
Ground enters in salt bath furnace 3, is drawn off manually without worker, prevents worker from being scalded during taking out low-carbon spiegeleisen wear-resistant ball
The accident of wound occurs, and ensures process safety；The progress of low-carbon spiegeleisen wear-resistant ball quenching process is controlled by control system, is protected
The accuracy of quasi- hardening heat, and the multi-functional salt bath furnace 3 of setting, reducing needs in low-carbon spiegeleisen wear-resistant ball quenching process
The complex process for wanting a variety of devices reduces the production cost of enterprise, ensures the quality of low-carbon spiegeleisen wear-resistant ball.
Further, 2 bottom of heating furnace is equipped with the first footing 27, and 3 bottom of salt bath furnace is equipped with the second footing 38, ensures heating
Stove 2 is stablized with salt bath furnace 3, improves the service life of heating furnace 2 and salt bath furnace 3.
Further, feeding gate 211 is equipped with door knob 212, and convenient for opening feeding gate 211, it is resistance to improve low-carbon spiegeleisen
Grinding ball quenching efficiency.
Further, outflow cover for water 393 is equipped with anti-skidding knurling 394, and convenient for opening outflow cover for water 393, the water of rinsing is discharged.
Further, 1 top of control cabinet is equipped with power switch 12, and power switch 12 is located at 11 right side of control panel, is used for
Start machine, and can cut off the power in time when mechanical disorder, ensures the peace of low-carbon spiegeleisen wear-resistant ball quenching process
Entirely.
It turns on the power switch 12, starts the wear-resisting ball device of low-carbon spiegeleisen, by low-carbon spiegeleisen wear-resistant ball from charging
Mouth 21 is put into, and low-carbon spiegeleisen wear-resistant ball is slowly moved along helical orbit 25, is started the first electrothermal tube 232, is made its heating,
Heating maximum temperature reaches 850 degree, after being heated to the time of setting, clicks control panel 11, so that cylinder 222 is shunk, drive out
Bin gate 221 is opened, and low-carbon spiegeleisen wear-resistant ball, which enters in salt bath furnace 3, to be quenched, and the second electrothermal tube 33 is also heated at this time
450 degree, after the completion of salt bath, solenoid valve 371 receive signal opening allow solution to enter recycling can 37 after, close solenoid valve 371, pass through
The water outlet of washer 34 is repeatedly rinsed, and fan 311, which starts, to be blown cold, and the second electrothermal tube 33 is heated to 750 degree at this time, sprayer 35
Spraying carries out water quenching, then manually takes out low-carbon spiegeleisen wear-resistant ball and is put into progress powder quenching in reacting furnace 4, vibrates at this time
Device 41 and third electrothermal tube 44 start so that low-carbon spiegeleisen wear-resistant ball carries out swing quenching, enters salt bath after the completion of quenching
It is rinsed in stove 3, drying is taken out after the completion of rinsing, quenching process is completed, and outflow cover for water 393 is opened, and the water of rinsing is discharged, is beaten
Meal outlet 43 is opened, powder is discharged.
The embodiment of the utility model is explained in detail above in association with attached drawing, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, right in the case where not departing from the utility model principle and spirit
These embodiments carry out a variety of change, modification, replacement and modification, still fall in the scope of protection of the utility model.
Claims (5)
1. a kind of low-carbon spiegeleisen wear-resistant ball quenching unit, it is characterised in that：Including control cabinet (1), heating furnace (2), salt bath
Stove (3) and reacting furnace (4)；
Control cabinet (1) the front surface top is equipped with control panel (11), and the control cabinet (1) is internally provided with control system；
Heating furnace (2) setting is equipped with feed inlet (21) on the right side of control cabinet (1) above side wall on the left of the heating furnace (2),
The feed inlet (21) is equipped with feeding gate (211), passes through hinge connection between the feeding gate (211) and heating furnace (2)；Institute
State and be equipped with discharge port (22) in the middle part of heating furnace (2) right sidewall, the discharge port (22) is equipped with discharge door (221), it is described go out
Cylinder (222) is equipped on front side of bin gate (221), cylinder (222) the end telescopic shaft is connect with discharge door (221)；The heating
Stove (2) is internally provided with the first electrothermal tube (23), support column (24) and helical orbit (25), first electrothermal tube (23) and support
Column (24) is each attached in heating furnace (2) inside side walls, and first electrothermal tube (23) is located above support column (24), the spiral shell
Track (25) frame is revolved on support column (24)；
Salt bath furnace (3) setting is connect between the salt bath furnace (3) and heating furnace (2) equipped with first on the right side of heating furnace (2)
Plate (26), first connecting plate (26) are tilted to the right, and salt bath furnace (3) upper end is equipped with motor (31), the salt bath furnace (3)
It is internal to be equipped with fan (311), ventilative board (32), the second electrothermal tube (33), washer (34), sprayer (35) successively from top to bottom
And reaction plate (36), motor (31) lower end shaft is passed through at the top of salt bath furnace (3) and is connect with fan (311), described ventilative
It is internal that plate (32), the second electrothermal tube (33), washer (34), sprayer (35) and reaction plate (36) are each attached to salt bath furnace (3)
On side wall；Side wall is equipped with water inlet (391) on the left of the salt bath furnace (3), and first is equipped in the middle part of salt bath furnace (3) right sidewall
Fire door (392), first fire door (392) are located above reaction plate (36), and recycling can is equipped on the right side of the salt bath furnace (3)
(37), it is connected by pipeline (372) between the recycling can (37), the pipeline (372) is equipped with solenoid valve (371)；It is described
Outflow cover for water (393) is equipped at salt bath furnace (3) bottom centre；
Reacting furnace (4) setting is connect between the reacting furnace (4) and salt bath furnace (3) equipped with second on the right side of salt bath furnace (3)
Plate (39), reacting furnace (4) lower end are equipped with vibrator (41), and side wall is equipped with the second fire door (42) on the left of the reacting furnace (4),
Reacting furnace (4) the right sidewall lower end is equipped with meal outlet (43), and reacting furnace (4) internal side wall is equipped with third electrothermal tube
(44)；
The heating furnace (2) is internal, salt bath furnace (3) is internal and reacting furnace (4) inside be equipped with temperature sensor (5), described the
One electrothermal tube (23), the second electrothermal tube (33), third electrothermal tube (44), cylinder (222), solenoid valve (371), motor (31), temperature
Degree sensor (5) and vibrator (41) are connect with control system circuit.
2. a kind of low-carbon spiegeleisen wear-resistant ball quenching unit according to claim 1, it is characterised in that：The heating furnace
(2) bottom is equipped with the first footing (27), and salt bath furnace (3) bottom is equipped with the second footing (38).
3. a kind of low-carbon spiegeleisen wear-resistant ball quenching unit according to claim 1, it is characterised in that：The feeding gate
(211) it is equipped with door knob (212).
4. a kind of low-carbon spiegeleisen wear-resistant ball quenching unit according to claim 1, it is characterised in that：The outflow cover for water
(393) it is equipped with anti-skidding knurling (394).
5. a kind of low-carbon spiegeleisen wear-resistant ball quenching unit according to claim 1, it is characterised in that：The control cabinet
(1) top is equipped with power switch (12), and the power switch (12) is located on the right side of control panel (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820351120.XU CN207904311U (en) | 2018-03-14 | 2018-03-14 | A kind of low-carbon spiegeleisen wear-resistant ball quenching unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820351120.XU CN207904311U (en) | 2018-03-14 | 2018-03-14 | A kind of low-carbon spiegeleisen wear-resistant ball quenching unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207904311U true CN207904311U (en) | 2018-09-25 |
Family
ID=63559026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820351120.XU Expired - Fee Related CN207904311U (en) | 2018-03-14 | 2018-03-14 | A kind of low-carbon spiegeleisen wear-resistant ball quenching unit |
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| Country | Link |
|---|---|
| CN (1) | CN207904311U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110951945A (en) * | 2019-12-19 | 2020-04-03 | 北京科技大学 | Online continuous spiral track type oblique rolling ball milling steel ball tempering device |
| CN110951964A (en) * | 2019-12-19 | 2020-04-03 | 北京科技大学 | Skew rolling ball-milling steel ball heat treatment system capable of realizing waste heat utilization |
| CN114317911A (en) * | 2021-12-27 | 2022-04-12 | 浙江农林大学 | Automatic quenching device and method for heat treatment of inner ring and outer ring of hub bearing |
-
2018
- 2018-03-14 CN CN201820351120.XU patent/CN207904311U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110951945A (en) * | 2019-12-19 | 2020-04-03 | 北京科技大学 | Online continuous spiral track type oblique rolling ball milling steel ball tempering device |
| CN110951964A (en) * | 2019-12-19 | 2020-04-03 | 北京科技大学 | Skew rolling ball-milling steel ball heat treatment system capable of realizing waste heat utilization |
| CN110951945B (en) * | 2019-12-19 | 2021-05-07 | 北京科技大学 | Online continuous spiral track type oblique rolling ball milling steel ball tempering device |
| CN110951964B (en) * | 2019-12-19 | 2021-05-18 | 北京科技大学 | Skew rolling ball-milling steel ball heat treatment system capable of realizing waste heat utilization |
| CN114317911A (en) * | 2021-12-27 | 2022-04-12 | 浙江农林大学 | Automatic quenching device and method for heat treatment of inner ring and outer ring of hub bearing |
| CN114317911B (en) * | 2021-12-27 | 2023-12-01 | 浙江农林大学 | Automatic quenching device and method for heat treatment of inner ring and outer ring of hub bearing |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180925 Termination date: 20210314 |
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| CF01 | Termination of patent right due to non-payment of annual fee |