CN207900638U - A kind of flexible hose cutting machine - Google Patents
A kind of flexible hose cutting machine Download PDFInfo
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- CN207900638U CN207900638U CN201820179517.5U CN201820179517U CN207900638U CN 207900638 U CN207900638 U CN 207900638U CN 201820179517 U CN201820179517 U CN 201820179517U CN 207900638 U CN207900638 U CN 207900638U
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- flexible hose
- cutting
- fuse part
- fuse
- cutting machine
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Abstract
A kind of flexible hose cutting machine provided by the utility model includes rack,Feed mechanism,Fuse body and cutting mechanism,The feed mechanism and the fuse body are installed in the rack,The cutting mechanism is installed in the rack,The cutting mechanism fuse body facing upwards,The feed mechanism is able to flexible hose being delivered to the fuse body,The fuse body includes cathode fuse part,Positive fuse part and resistance welder,It is equipped with cutting gap between the cathode fuse part and the positive fuse part,The cutting structure is directed at the cutting gap,The resistance welder is electrically connected the cathode fuse part and the positive fuse part,The cathode fuse part and the positive fuse part are able to clamp flexible hose,To pass through the pretreatment to braided steel wire layer,The cutting mechanism is able to directly cut internal hose layer,It effectively prevent cutting steel wire layer and its section is caused to pop.
Description
Technical field
The utility model is related to field of machining, specifically, being a kind of flexible hose cutting machine.
Background technology
Flexible hose is made of internal hose layer and external steel wire braid, cuts into certain length as needed
Flexible hose, general flexible hose cutting mode is directly to be cut by saw blade on the market, is caused on the outside of flexible hose
Steel wire scatter, shrink, that is, cause the section on the outside of flexible hose not neat enough, four, which scatter, comes, and is caused to following process
Difficulty increases production difficulty, is easy to increase the scrappage of product, the product quality of preparation is difficult to keep consistent.
Utility model content
The main purpose of the utility model is to provide a kind of flexible hose cutting machine, overcome the deficiencies in the prior art,
By the pretreatment to braided steel wire layer, be able to directly cut internal hose layer, effectively prevent cutting steel wire layer and
Its section is caused to pop.
The another object of the utility model is to provide a kind of flexible hose cutting machine, be woven by automatic cutting soft
Pipe, high degree of automation increase homogeneity of product and reliability, improve product yield.
To achieve the above objectives, the technical solution adopted in the utility model is:A kind of flexible hose cutting machine include rack,
Feed mechanism, fuse body and cutting mechanism, the feed mechanism and the fuse body are installed in the rack, described
Cutting mechanism is installed in the rack, the cutting mechanism fuse body facing upwards, the feed mechanism be able to by
Flexible hose is delivered to the fuse body, and the fuse body includes cathode fuse part, positive fuse part and resistance welder,
It is equipped with cutting gap between the cathode fuse part and the positive fuse part, the cutting structure is directed at the cutting gap,
The resistance welder is electrically connected the cathode fuse part and the positive fuse part, the cathode fuse part and the anode
Fuse part is able to clamp flexible hose, and the anode fuse part is able to close or deviates the cathode fuse part so that described to cut
Gap is cut to be decreased or increased.
An embodiment according to the present utility model, the cathode fuse part and the positive fuse part are symmetrical, described molten
Breaking mechanism further comprises that mobile cylinder, the mobile cylinder connection positive fuse part are controlled the anode fusing
Portion moves axially.
An embodiment according to the present utility model, the cathode fuse part and the positive fuse part include fixed block, melt
Disconnected portion and fusing cylinder, the fusing cylinder connect the fuse part, are able to that the fuse part is pushed to move to the fixed block
It is dynamic, it is able to clamp or discharge flexible hose.
An embodiment according to the present utility model, the feed mechanism are sent including the first feeding portion, the second feeding portion, third
Material portion, worm screw and guide rail, the worm screw are positioned apart between the guide rail, and the both ends of the worm screw are separately connected described
First feeding portion and the third feeding portion, second feeding portion are axially displaceably connected to the worm screw.
An embodiment according to the present utility model, first feeding portion include the first guiding piece, the first pedestal and whirlpool
Wheel, first guiding piece extend forward from first pedestal, and the turbine is installed on first pedestal, and the turbine connects
Connect the worm screw.
An embodiment according to the present utility model, second feeding portion include the second guiding piece, the second pedestal, fixture block with
And clamping cylinder, second guiding piece extend from a side of second pedestal to first guiding piece, described second draws
Guiding element is directed at first guiding piece, and second pedestal is movably attached to the worm screw, the fixture block and the clamping
Cylinder is installed on the other side of second pedestal, and the clamping cylinder connects the fixture block, be able to clamp or discharge weave it is soft
Pipe.
An embodiment according to the present utility model, the third feeding portion is set to the front side of the fuse body, described
Third feeding portion is equipped with third guiding piece, and the third guiding piece axially aligns second guiding piece.
An embodiment according to the present utility model, the flexible hose cutting machine further comprise rotating disk and roller group,
Flexible hose raw material is positioned in the rotating disk, and the roller group is alternately installed on the feed mechanism and the rotating disk
Between, it is able to guide and correct flexible hose and is conveyed from the rotating disk to the feed mechanism.
An embodiment according to the present utility model, the flexible hose cutting machine further comprise control module, the control
Molding block is equipped with feeding module, fusing module, cutting module and data computation module, the data computation module and is separately connected
The feeding module, fusing module and cutting module, the feeding module connect the feed mechanism, are able to receive and feed back
Feeding inductive signal, the fusing module connect the fuse body, are able to receive and feed back fusing inductive signal, the cutting
Module connects the cutting mechanism, is able to receive and feed back cutoff signal.
Description of the drawings
Fig. 1 is the three-dimensional structure diagram of the flexible hose cutting machine of a preferred embodiment according to the present utility model.
Fig. 2 is the vertical view of flexible hose cutting machine according to the present utility model.
Fig. 3 is the front view of the flexible hose cutting machine of above preferred embodiment according to the present utility model.
Fig. 4 is the side view of the flexible hose cutting machine of above preferred embodiment according to the present utility model.
Fig. 5 A are the stretching schematic diagrames of the fusing structure of above preferred embodiment according to the present utility model.
Fig. 5 B are that the fuse body of above preferred embodiment according to the present utility model closes up schematic diagram.
Fig. 6 is the operation schematic diagram of fuse body according to the present utility model.
Fig. 7 is the module diagram of flexible hose cutting machine according to the present utility model.
Fig. 8 is the flow diagram of flexible hose cutting machine according to the present utility model.
Specific implementation mode
It is described below for disclosing the utility model so that those skilled in the art can realize the utility model.It retouches below
Preferred embodiment in stating is only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.
As shown in Figures 1 to 8 is a kind of flexible hose cutting machine 1, the flexible hose cutting machine 1 include rack 10,
Feed mechanism 20, fuse body 30 and cutting mechanism 40, the feed mechanism 20 and the fuse body 30 are installed on described
In rack 10, the cutting mechanism 40 is installed in the rack 10, the fuse body facing upwards of the cutting mechanism 40
30, the feed mechanism 20 is able to flexible hose 2 being delivered to the fuse body 30, and the fuse body 30 is molten including cathode
Disconnected portion 31, positive fuse part 32 and resistance welder 34 are equipped between the cathode fuse part 31 and the positive fuse part 32
Cutting gap 33, the cutting structure are directed at the cutting gap 33, and it is molten that the resistance welder 34 is electrically connected the cathode
Disconnected portion 31 and the positive fuse part 32, the cathode fuse part 31 and the positive fuse part 32 are able to clamp flexible hose 2,
The anode fuse part 32 is able to close or deviates the cathode fuse part 31 so that and the cutting gap 33 is decreased or increased,
It is able to break the steel wire after melting, to which by the pretreatment to braided steel wire layer 4, the cutting mechanism 40 is able to inside
Hose layer 3 is directly cut, and effectively prevent cutting steel wire layer and its section is caused to pop.
The cathode fuse part 31 and the positive fuse part 32 are symmetrical, when the resistance welder 34 is connected to the cathode
When fuse part 31 and the positive fuse part 32, the cathode fuse part 31 and the positive fuse part 32 are able to steel wire conduction
Heating, the cathode fuse part 31 and the positive fuse part 32 are not limited to its title, can be according to the resistance welder
34 positive and negative anodes connection is different.
The cathode fuse part 31 and the positive fuse part 32 include fixed block 311, fuse part 312 and fusing cylinder
314, the fusing cylinder 314 connects the fuse part 312, is able to that the fuse part 312 is pushed to move to the fixed block 311
It is dynamic, it is able to clamp or discharge flexible hose 2.
The fuse body 30 further comprises that mobile cylinder 36, the mobile cylinder 36 connect the positive fuse part
32, it is controlled the positive fuse part 32 and moves axially.
The fuse part 312 is equipped with protruding portion 313, projects radially outwardly, is able to more clamping flexible hose 2.
The resistance welder 34 using high current flow through resistance fuel factor that work piece interface and adjacent domain generate by its
It is heated to molten state, metal fusing is allowed to, then clamp braided steel wire layer 4 with the fusing cylinder 314 and be moved along, reserves institute
State cutting gap 33.
The feed mechanism 20 includes the first feeding portion 21, the second feeding portion 22, third feeding portion 25, worm screw 23 and leads
Rail 24, the worm screw 23 are positioned apart between the guide rail 24, and the both ends of the worm screw 23 are separately connected described first and send
Material portion 21 and the third feeding portion 25, second feeding portion 22 is axially displaceably connected to the worm screw 23, when described
When worm screw 23 rotates, second feeding portion 22 moves between first feeding portion 21 and second feeding portion 22, obtains
To adjust 2 delivered length of flexible hose.
Wherein, first feeding portion 21 includes the first guiding piece 211, the first pedestal 212 and turbine 213, and described the
One guiding piece 211 extends forward from first pedestal 212, and the turbine 213 is installed on first pedestal 212, the whirlpool
The 213 connection worm screw 23 of wheel, is able to adjust the velocity of rotation and rotation direction of the worm screw 23.
Wherein, second feeding portion 22 includes the second guiding piece 221, the second pedestal 222, fixture block 223 and clamps gas
Cylinder 224, second guiding piece 221 extend from a side of second pedestal 222 to first guiding piece 211, and described
Two guiding pieces 221 are directed at first guiding piece 211, are maintained the conveying direction of flexible hose 2, second pedestal 222
It is movably attached to the worm screw 23, the fixture block 223 and the clamping cylinder 224 are installed on second pedestal 222
The other side, the clamping cylinder 224 connect the fixture block 223, are able to clamp or discharge flexible hose 2.To which described second send
Material portion 22 is able to clamping flexible hose 2 and is conveyed to second feeding portion 22, when delivered length is long or too short, by described
The movement of second feeding portion 22 is automatically adjusted, and the accuracy of automatic cutting is convenient for.
The clamping cylinder 224 clamps product, and flexible hose 2 is conveyed to the fuse body 30, unclamps return in place,
For example plan feeding stroke is 400mm, if required length can be reached more than 400mm by PLC controls feeding n times by having.
Wherein, the third feeding portion 25 is set to the front side of the fuse body 30, and the third feeding portion 25 is equipped with
Third guiding piece 251, the third guiding piece 251 axially align second guiding piece 221, be maintained flexible hose 2 to
The fuse body 30 moves.
The flexible hose cutting machine 1 further comprises that rotating disk 11 and roller group 12,2 raw material of flexible hose are positioned over institute
It states in rotating disk 11, the roller group 12 is alternately installed between the feed mechanism 20 and the rotating disk 11, is protected
It is conveyed from the rotating disk 11 to the feed mechanism 20 with holding the straight trip of flexible hose 2.
Wherein, 11 main shaft of rotating disk installation ball bearing and plane bearing, ensures flexible rotation, on the big round edge of turntable
Cylinder control brake is installed, control turntable stops at any time.
Wherein, the roller group 12 is able to the flexible hose 2 being oriented to, correction conveys.
The fuse body 30 further comprises that charging conduit 35, the charging conduit 35 are set to the outer of the fuse body 30
End, the material after cutting are able to fall into the charging conduit 35.
The cutting mechanism 40 includes cutting machine 41, metal saw blade 42 and lifting cylinder 43, and the lifting cylinder 43 can rise
Drop ground connects the cutting machine 41, is able to slowly to control the cutting machine 41 and be cut to the movement of the cutting gap 33, institute
It is anodontia metal saw blade 42 to state the metal saw blade 42 on cutting machine 41, and the knife edge is frosted diamond.The cutting machine 41 is installed on
Workbench splashes in the following, preventing cutting pyrotechnics from spending, and product will not be pressed onto in no air pressure, decreases equipment occupation space.
Due to only needing to cut nylon hose, to prevent from being possible to cut to the braided steel wire layer 4 in outside, the metal saw blade 42 is anodontia
Metal saw blade 42.
The flexible hose cutting machine 1 further comprises control module 50, the control module 50 be equipped with feeding module 51,
Fusing module 52, cutting module 53 and data computation module 54, the data computation module 54 are separately connected the feeding mold
Block 51, fusing module 52 and cutting module 53, the feeding module 51 connect the feed mechanism 20, are able to receive and feed back
Feeding inductive signal, the fusing module 52 connect the fuse body 30, are able to receive and feed back fusing inductive signal, described
Cutting module 53 connects the cutting mechanism 40, is able to receive and feed back cutoff signal, the data computation module 54 is controlled automatically
System fusing and cutting.
The flexible hose cutting machine 1 further comprises detection module 60, and the detection module 60 is towards the fusing machine
Structure 30, the detection module 60 include CCD detector 61 and headlamp 62, and the CCD detector 61 is able to identification flexible hose 2
Labeling section, be detected and confirmed fusing cutting part, improve the reliability of fusing and cutting, the headlamp 62 is with providing photograph
Bright environment.When operation, such as have a labeling section in the predetermined patterns of flexible hose 2, mark specific length, CCD detector 61 be able into
Row is accurately positioned, then is adjusted by second feeding portion 22.
A kind of application process of flexible hose cutting machine 1 comprising step:
S100 prepares, and fills raw material, feeding stroke adjustment, blanking-quantity setting;
S200 starts, and the second feeding portion 22 returns to origin, and clamping cylinder 224 controls fixture block 223 and clamps flexible hose 2, institute
The second feeding portion 22 is stated to move from the first feeding portion 21 to third feeding portion 25, if a delivered length be unable to reach conveying away from
From second feeding portion 22 is able to round-trip repeatedly conveying;
S300 opens the resistance welder 34, the fusing when feed mechanism 20 conveys flexible hose 2 to preset length
The fusing of mechanism 30 clamps flexible hose 2, and after fusing, the anode fuse part 32 clamps braided steel wire layer 4 and is displaced outwardly, and pulls open disconnected
Mouthful;
The cutting machine 41 of S400 cutting mechanisms 40 moves up, and is cut to hose layer 3;
S500 cuttings terminate, and plc data calculating carries out counting judgement.
Basic principles, main features, and advantages of the present invention has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description
Only the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model the utility model also have respectively
Kind changes and improvements, these changes and improvements are both fallen in claimed the scope of the utility model.The requires of the utility model
Protection domain defined by appended claims and its equivalent.
Claims (9)
1. a kind of flexible hose cutting machine, which is characterized in that including rack, feed mechanism, fuse body and cutting mechanism, institute
It states feed mechanism and the fuse body is installed in the rack, the cutting mechanism is installed in the rack, described to cut
The breaking mechanism fuse body facing upwards, the feed mechanism is able to flexible hose being delivered to the fuse body, described
Fuse body includes cathode fuse part, positive fuse part and resistance welder, the cathode fuse part and the positive fuse part
Between be equipped with cutting gap, the cutting mechanism is directed at the cutting gap, and the resistance welder is electrically connected the cathode
Fuse part and the positive fuse part, the cathode fuse part and the positive fuse part are able to clamp flexible hose, it is described just
Pole fuse part is able to close or deviates the cathode fuse part so that the cutting gap is decreased or increased.
2. flexible hose cutting machine according to claim 1, which is characterized in that the cathode fuse part and the anode are molten
Disconnected portion is symmetrical, and the fuse body further comprises that mobile cylinder, the mobile cylinder connection positive fuse part are able to
Control the positive fuse part axial movement.
3. flexible hose cutting machine according to claim 2, which is characterized in that the cathode fuse part and the anode are molten
Disconnected portion includes that fixed block, fuse part and fusing cylinder, the fusing cylinder connect the fuse part, be able to push the fusing
Portion is moved to the fixed block, is able to clamp or discharge flexible hose.
4. flexible hose cutting machine according to claim 3, which is characterized in that the feed mechanism includes the first feeding
Portion, the second feeding portion, third feeding portion, worm screw and guide rail, the worm screw are positioned apart between the guide rail, the snail
The both ends of bar are separately connected first feeding portion and the third feeding portion, and second feeding portion axially displaceably connects
In the worm screw.
5. flexible hose cutting machine according to claim 4, which is characterized in that first feeding portion includes the first guiding
Part, the first pedestal and turbine, first guiding piece extend forward from first pedestal, and the turbine is installed on described
One pedestal, the turbine connect the worm screw.
6. flexible hose cutting machine according to claim 5, which is characterized in that second feeding portion includes the second guiding
Part, the second pedestal, fixture block and clamping cylinder, second guiding piece are guided from a side of second pedestal to described first
Part extends, and second guiding piece is directed at first guiding piece, and second pedestal is movably attached to the worm screw, institute
It states fixture block and the clamping cylinder is installed on the other side of second pedestal, the clamping cylinder connects the fixture block, is able to
Clamp or discharge flexible hose.
7. flexible hose cutting machine according to claim 6, which is characterized in that the third feeding portion is set to described molten
The front side of breaking mechanism, the third feeding portion are equipped with third guiding piece, and the third guiding piece axially aligns second guiding
Part.
8. flexible hose cutting machine according to claim 7, which is characterized in that it further comprises rotating disk and idler wheel
Group, flexible hose raw material are positioned in the rotating disk, and the roller group is alternately installed on the feed mechanism and the rotation
Between turntable, it is able to guide and correct flexible hose and is conveyed from the rotating disk to the feed mechanism.
9. according to any flexible hose cutting machine of claim 1~8, which is characterized in that it further comprises controlling mould
Block, the control module are equipped with feeding module, fusing module, cutting module and data computation module, the data and calculate mould
Block is separately connected the feeding module, fusing module and cutting module, and the feeding module connects the feed mechanism, is able to
It receives and feedback feeding inductive signal, the fusing module connects the fuse body, be able to receive and feed back fusing induction letter
Number, the cutting module connects the cutting mechanism, is able to receive and feed back cutoff signal.
Priority Applications (1)
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CN201820179517.5U CN207900638U (en) | 2018-02-01 | 2018-02-01 | A kind of flexible hose cutting machine |
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CN201820179517.5U CN207900638U (en) | 2018-02-01 | 2018-02-01 | A kind of flexible hose cutting machine |
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CN207900638U true CN207900638U (en) | 2018-09-25 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108247357A (en) * | 2018-02-01 | 2018-07-06 | 宁波运生工贸有限公司 | A kind of flexible hose cutting machine and its application process |
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2018
- 2018-02-01 CN CN201820179517.5U patent/CN207900638U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108247357A (en) * | 2018-02-01 | 2018-07-06 | 宁波运生工贸有限公司 | A kind of flexible hose cutting machine and its application process |
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