CN207894099U - A kind of power-saving industrial cooling-water machine - Google Patents
A kind of power-saving industrial cooling-water machine Download PDFInfo
- Publication number
- CN207894099U CN207894099U CN201721781001.XU CN201721781001U CN207894099U CN 207894099 U CN207894099 U CN 207894099U CN 201721781001 U CN201721781001 U CN 201721781001U CN 207894099 U CN207894099 U CN 207894099U
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- Prior art keywords
- babinet
- pipe
- heat exchanger
- power
- water machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
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- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
The utility model provides a kind of power-saving industrial cooling-water machine, including babinet, refrigeration mechanism, hold-over plate, heat exchanger, intake pump, draining pump;Hold-over plate and heat exchanger are placed in box house, and hold-over plate includes plate shell, cold-storage material and cold accumulator, and heat exchanger includes heat exchanger fin and heat exchanger tube, the arrival end of the outlet end connection heat exchanger tube of cold accumulator;Refrigeration mechanism includes compressor, first pipe, second pipe, condenser;The input end of first pipe is connected with the outlet end of heat exchanger tube, and the outlet end of first pipe connects condenser, and compressor is equipped in first pipe;The input end of second pipe connects condenser, and the outlet end of second pipe is connected with the arrival end of cold accumulator;It is equipped with intake pump in the left side of babinet, draining pump is equipped on the right side of babinet.A kind of power-saving industrial cooling-water machine described in the utility model is simple in structure, energy-efficient, and industrial cold water supply can be met under the premise of low energy consumption.
Description
Technical field
The utility model belongs to refrigerating plant field, more particularly, to a kind of power-saving industrial cooling-water machine.
Background technology
Cool-water Machine for Industry is refrigeration equipment indispensable in modern industry, and cooling-water machine is as auxiliary machine in industrial process
Group can effectively promote working efficiency.
Conventional Cool-water Machine for Industry can be roughly divided into two classes according to heat exchange mode:Convection and heat exchange type.Wherein exchange heat
The industrial water cooling unit performance of type is more preferable, so being widely used.Existing industry water cooling unit relies on compressor cooling mostly, still
Energy-output ratio is larger, so needing to research and develop a kind of energy-saving cooling-water machine makes up the deficiencies in the prior art.
Utility model content
In view of this, the utility model is directed to a kind of power-saving industrial cooling-water machine, it is enough being provided for industrial process
The energy is saved while cold as far as possible.
In order to achieve the above objectives, the technical solution of the utility model is realized in:
A kind of power-saving industrial cooling-water machine, including:Babinet, refrigeration mechanism, hold-over plate, heat exchanger, intake pump, draining pump;
The hold-over plate and heat exchanger are placed in box house, and hold-over plate includes plate shell, cold-storage material and cold accumulator, and the plate shell is internally provided with
Cold accumulator is equipped with cold-storage material between cold accumulator and plate shell, and the heat exchanger includes heat exchanger fin and heat exchanger tube, the outlet of cold accumulator
The arrival end of end connection heat exchanger tube;The refrigeration mechanism includes compressor, gas-liquid separator, gs-oil separator, first pipe,
Two pipelines, condenser and expansion valve;The input end of first pipe from top of the box be inserted into babinet, and with the outlet end phase of heat exchanger tube
Even, the entrance of the outlet end connection condenser of first pipe is equipped with successively in first pipe upper edge input end to outlet extreme direction
The gas-liquid separator, compressor and gs-oil separator;The outlet of the input end connection condenser of second pipe, second pipe
Box house is inserted into outlet end from the left side of babinet, and is connected with the arrival end of cold accumulator, is equipped on second pipe described swollen
Swollen valve;It is equipped with intake pump in the left side of babinet, the intake pump is connected by pipeline with babinet, and draining is equipped on the right side of babinet
Pump, the draining pump are connected by pipeline with babinet.
Further, the box house is equipped with temperature sensor, and the temperature sensor connects babinet by data line
External PID regulator, PID regulator connect the compressor by data line;Temperature sensor can detect box house
Water temperature, and compressor horsepower will be finely adjusted by PID regulator, reduce energy as far as possible under the premise of meeting use
Consumption.
Further, the present apparatus is additionally provided with blender, and the blender includes motor, paddle and transmission shaft;It is described
Motor is placed in the bottom of box and is connected with the paddle of box house by transmission shaft;Changing in the blender energy accelerating chamber
Hot process avoids the energy loss because of the long generation of heat-exchange periodic.
Further, the bottom of box is equipped with four support columns, and universal wheel is equipped in the bottom of every support column, and ten thousand
The movement that the present apparatus can be facilitated to wheel avoids operator dangerous because haulage equipment generates.
Further, the front and rear surfaces of the plate shell are evenly equipped with cylindrical depression, and the cylindrical depression can increase cold-storage
The heat exchange area of plate enhances the heat transfer effect of hold-over plate.
Further, the cold-storage material is Polyvinyl alcohol-borax mixing material, and wherein the quality of polyvinyl alcohol is borax matter
4.8 times of amount.
Further, the first pipe outer wall, second pipe outer wall and box house are equipped with insulating layer, the heat preservation
Layer is phenolic foam material, effectively cold can be avoided to leak.
Further, the present apparatus further includes control panel, and the control panel includes man-machine interaction device and PLC, the PLC
The compressor, intake pump, draining pump, motor, temperature sensor and PID regulator are connected by data line, it is described man-machine
Interaction device is overlying on above PLC and coupled by data line;The PLC can be implemented to control according to preset program to the present apparatus
System, and can be shown control process with result by man-machine interaction device.
Compared with the existing technology, a kind of power-saving industrial cooling-water machine described in the utility model has the advantage that:
A kind of power-saving industrial cooling-water machine described in the utility model can be saved under the premise of realizing industrial water refrigeration
The energy;Hold-over plate built in the present apparatus can significantly reduce the compressor operating time, save energy consumption;The present apparatus is equipped with temperature sensor
And PID regulator, compressor horsepower can be finely adjusted, be that compressor does not do useless energy expenditure;Present apparatus built-in heat insulation
Layer can effectively stop cold water and extraneous heat exchange;Heat exchange area is big in the present apparatus, and heat transfer rate is fast, can be real in a short time
Now freeze purpose.
Description of the drawings
The attached drawing for constituting the part of the utility model is used to provide a further understanding of the present invention, this practicality is new
The illustrative embodiments and their description of type are not constituted improper limits to the present invention for explaining the utility model.
In attached drawing:
Fig. 1 is three axonometric drawings of the utility model;
Fig. 2 is the perspective diagram of the utility model;
Fig. 3 is three axonometric drawing of hold-over plate of the utility model;
Fig. 4 is that the hold-over plate section view of the utility model illustrates;
Fig. 5 is the heat exchanger schematic diagram of the utility model.
Reference sign:
1- babinets;2- hold-over plates;21- plate shells;22- cold-storage materials;23- cold accumulators;24- is recessed;3- heat exchangers;31- exchanges heat
Piece;32- heat exchanger tubes;4- gas-liquid separators;5- compressors;6- gs-oil separators;7- condensers;8- draining pumps;9- intake pumps;
10- first pipes;11- pillars;12- universal wheels;13- second pipes;14- expansion valves;15- temperature sensors;16-PID is adjusted
Device;171- motor;172- transmission shafts;173- paddles;18- control panels.
Specific implementation mode
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.
In the description of the present invention, it should be understood that term "center", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate
Or imply that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot understand
For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating
Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result,
Feature can explicitly or implicitly include one or more this feature.It is in the description of the present invention, unless another
It is described, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection;It can be mechanical connection, can also be electrical connection;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State the concrete meaning of term in the present invention.
The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
As depicted in figs. 1 and 2, a kind of power-saving industrial cooling-water machine, including:Babinet 1, refrigeration mechanism, hold-over plate 2, heat exchange
Device 3, intake pump 9, draining pump 8;Hold-over plate 2 and heat exchanger 3 are placed in inside babinet 1, and hold-over plate 2 includes plate shell 21, cold-storage material 22
With cold accumulator 23, plate shell 21 is internally provided with cold accumulator 23, and cold-storage material 22, heat exchanger 3 are equipped between cold accumulator 23 and plate shell 21
Including heat exchanger fin 31 and heat exchanger tube 32, the arrival end of the outlet end connection heat exchanger tube 32 of cold accumulator 23;Refrigeration mechanism includes compression
Machine 5, gas-liquid separator 4, gs-oil separator 6, first pipe 10, second pipe 13, condenser 7 and expansion valve 14;First pipe
10 input end is inserted into babinet 1 from 1 top of babinet, and is connected with the outlet end of heat exchanger tube 32, and the outlet end of first pipe 10 connects
The entrance for connecing condenser 7 is equipped with gas-liquid separator 4, compressor 5 successively in 10 upper edge input end of first pipe to outlet extreme direction
With gs-oil separator 6;The outlet of the input end connection condenser 7 of second pipe 13, the outlet end of second pipe 13 is from babinet 1
Left side is inserted into inside babinet 1, and is connected with the arrival end of cold accumulator 23, and expansion valve 14 is equipped on second pipe 13;First pipe
The insulating layer of phenolic foam material is equipped with inside 10 outer wall of road, 13 outer wall of second pipe and babinet 1;It is set in the left side of babinet 1
There are intake pump 9, intake pump 9 to be connected with babinet 1 by pipeline, is equipped with draining pump 8 on the right side of babinet 1, draining pump 8 passes through pipeline
It is connected with babinet 1;Babinet 1 is internally provided with temperature sensor 15, and temperature sensor 15 is connected by data line outside babinet 1
PID regulator 16, PID regulator 16 pass through data line connect compressor 5;Temperature sensor 15 can detect the water inside babinet 1
Temperature, and 5 power of compressor will be finely adjusted by PID regulator 16, reduce energy as far as possible under the premise of meeting use
Consumption.
1 bottom of babinet is equipped with four support columns and blender, and universal wheel 12 is equipped in the bottom of every support column, universal
Wheel 12 can facilitate the movement of the present apparatus, avoid operator dangerous because haulage equipment generates;Blender includes motor 171, stirs
Mix leaf 173 and transmission shaft 172;Motor 171 is placed in 1 bottom of babinet and by the paddle inside transmission shaft 172 and babinet 1
173 are connected;Heat exchange process in blender energy accelerating chamber avoids the energy loss because of the long generation of heat-exchange periodic.
As shown in Figure 3 and Figure 4, the front and rear surfaces of plate shell 21 are evenly equipped with cylindrical depression 24, and cylindrical depression 24 can increase
The heat exchange area of hold-over plate 2 enhances the heat transfer effect of hold-over plate 2;Cold-storage material 22 is Polyvinyl alcohol-borax mixing material,
The quality of middle polyvinyl alcohol is 4.8 times of borax quality.
The present apparatus further includes control panel 18, and control panel 18 includes man-machine interaction device and PLC, and PLC is connected by data line
Compressor 5, intake pump 9, draining pump 8, motor 171, temperature sensor 15 and PID regulator 16 are connect, man-machine interaction device is overlying on
It is above PLC and coupled by data line;PLC can be implemented to control according to preset program to the present apparatus, and can be by man-machine
Interaction device shows control process with result.
Fig. 5 helps to understand the concrete shape of heat exchanger 3.
Compressor is Bitzer refrigeration compressor in the present embodiment, and expansion valve is Danfoss TGEX-18-IR, human-computer interaction
Device is Siemens SMART LINE, and PLC is siemens PLC, and temperature sensor is Omega-PT100 temperature sensors, PID
Adjuster is SHIMADEN-FP33, and gas-liquid separator is that Ai Mo gives birth to A-AS61411, and gs-oil separator is that Ai Mo gives birth to A-W55877.
The structure of above equipment be connected as big well known, therefore do not repeat herein.
Before start-up operation, refrigerant is injected into refrigeration mechanism, is completed at the same time the filling pump work of intake pump 9 and draining pump 8.
After start-up operation, refrigerant is changed into pressure high temperature hot gas by compressor 5, and refrigerant becomes after condenser 7 and expansion valve 14
For cryogenic high pressure liquid.Subsequent refrigerant flows through hold-over plate 2 and heat exchanger 3, the refrigerant suction amount of heat in hold-over plate 2,
Cold is stored in cold-storage material 22, the heat in heat exchanger 3 inside middle refrigerant suction babinet 1 realizes industrial water
Refrigeration purpose.When refrigerant flows back to compressor 5 from heat exchanger 3, refrigerant is high-temperature low-pressure gas, is done using compressor 5
Work(repeats the above process.
In process of refrigerastion, temperature sensor 15 can detect the temperature inside the box, when temperature meets job requirement, can drop
5 power of low compressor, realizes energy saving purpose.The cold in hold-over plate 2 can also be realized to distributing inside babinet 1 simultaneously
5 output power of compressor maximally utilizes.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection domain within.
Claims (8)
1. a kind of power-saving industrial cooling-water machine, it is characterised in that:Including babinet (1), refrigeration mechanism, hold-over plate (2), heat exchanger
(3), intake pump (9), draining pump (8);The hold-over plate (2) and heat exchanger (3) are placed in babinet (1) inside, and hold-over plate (2) includes
Plate shell (21), cold-storage material (22) and cold accumulator (23), the plate shell (21) are internally provided with cold accumulator (23), in cold accumulator (23) and
Cold-storage material (22) is equipped between plate shell (21), the heat exchanger (3) includes heat exchanger fin (31) and heat exchanger tube (32), cold accumulator (23)
Outlet end connection heat exchanger tube (32) arrival end;The refrigeration mechanism includes compressor (5), gas-liquid separator (4), oil gas point
From device (6), first pipe (10), second pipe (13), condenser (7) and expansion valve (14);The input end of first pipe (10)
It is inserted into babinet (1) at the top of from babinet (1), and is connected with the outlet end of heat exchanger tube (32), the outlet end connection of first pipe (10)
The entrance of condenser (7) is equipped with the gas-liquid separator successively in first pipe (10) upper edge input end to outlet extreme direction
(4), compressor (5) and gs-oil separator (6);The outlet of the input end connection condenser (7) of second pipe (13), second pipe
(13) babinet (1) inside is inserted into outlet end from the left side of babinet (1), and is connected with the arrival end of cold accumulator (23), second
Pipeline (13) is equipped with the expansion valve (14);It is equipped with intake pump (9) in the left side of babinet (1), the intake pump (9) passes through pipe
Road is connected with babinet (1), is equipped with draining pump (8) on the right side of babinet (1), the draining pump (8) passes through pipeline and babinet (1) phase
Even.
2. a kind of power-saving industrial cooling-water machine according to claim 1, it is characterised in that:The babinet (1) is internally provided with
Temperature sensor (15), the temperature sensor (15) connect the external PID regulator (16) of babinet (1), PID by data line
Adjuster (16) connects the compressor (5) by data line.
3. a kind of power-saving industrial cooling-water machine according to claim 2, it is characterised in that:The present apparatus is equipped with blender, institute
It includes motor (171), paddle (173) and transmission shaft (172) to state blender;The motor (171) is placed in babinet (1) bottom
Portion is simultaneously connected by transmission shaft (172) paddle (173) internal with babinet (1).
4. a kind of power-saving industrial cooling-water machine according to claim 1, it is characterised in that:It states babinet (1) bottom and is equipped with four
Root support column is equipped with universal wheel (12) in the bottom of every support column.
5. a kind of power-saving industrial cooling-water machine according to claim 1, it is characterised in that:The front and back table of the plate shell (21)
Face is evenly equipped with cylindrical depression (24).
6. a kind of power-saving industrial cooling-water machine according to claim 5, it is characterised in that:The cold-storage material (22) is poly- second
Enol-borax mixing material, the wherein quality of polyvinyl alcohol are 4.8 times of borax quality.
7. a kind of power-saving industrial cooling-water machine according to claim 1, it is characterised in that:The first pipe (10) is outside
The insulating layer of phenolic foam material is equipped with inside wall, second pipe (13) outer wall and babinet (1).
8. a kind of power-saving industrial cooling-water machine according to claim 3, it is characterised in that:The present apparatus includes control panel
(18), the control panel (18) includes man-machine interaction device and PLC, the PLC by data line connect the compressor (5),
Intake pump (9), draining pump (8), motor (171), temperature sensor (15) and PID regulator (16), the man-machine interaction device
It is overlying on above PLC and coupled by data line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721781001.XU CN207894099U (en) | 2017-12-19 | 2017-12-19 | A kind of power-saving industrial cooling-water machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721781001.XU CN207894099U (en) | 2017-12-19 | 2017-12-19 | A kind of power-saving industrial cooling-water machine |
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Publication Number | Publication Date |
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CN207894099U true CN207894099U (en) | 2018-09-21 |
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CN201721781001.XU Expired - Fee Related CN207894099U (en) | 2017-12-19 | 2017-12-19 | A kind of power-saving industrial cooling-water machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110340551A (en) * | 2019-08-01 | 2019-10-18 | 上海温亨电气设备有限公司 | A kind of spelling connects welding laser chiller |
CN114007397A (en) * | 2021-11-23 | 2022-02-01 | 佛山市液冷时代科技有限公司 | Stirring liquid cooling AAU rod system |
-
2017
- 2017-12-19 CN CN201721781001.XU patent/CN207894099U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110340551A (en) * | 2019-08-01 | 2019-10-18 | 上海温亨电气设备有限公司 | A kind of spelling connects welding laser chiller |
CN114007397A (en) * | 2021-11-23 | 2022-02-01 | 佛山市液冷时代科技有限公司 | Stirring liquid cooling AAU rod system |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20190613 Address after: 300000 Second Floor of Office Building No. 10 Fuxin Road, Xianshuigu Town, Jinnan District, Tianjin Patentee after: HOSCIEN TECHNOLOGY (TIANJIN) CO.,LTD. Address before: 312500 No. 1006, C5 Building, Xinchang China Tea City, Shaoxing City, Zhejiang Province Patentee before: XINCHANG SANPIN TEA INDUSTRY CO.,LTD. |
|
TR01 | Transfer of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180921 Termination date: 20211219 |
|
CF01 | Termination of patent right due to non-payment of annual fee |