CN207891400U - A kind of system for Steel Wire Heat Treatment - Google Patents
A kind of system for Steel Wire Heat Treatment Download PDFInfo
- Publication number
- CN207891400U CN207891400U CN201721912569.0U CN201721912569U CN207891400U CN 207891400 U CN207891400 U CN 207891400U CN 201721912569 U CN201721912569 U CN 201721912569U CN 207891400 U CN207891400 U CN 207891400U
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- peeling
- platform
- steel wire
- slot
- oxide layer
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Abstract
The utility model is a kind of system for Steel Wire Heat Treatment, including pay off rack, direct-fired heater, glowing furnace, spalling of oxide layer device, acid dip pickle, one-stage water wash device, phosphating plant, two level water washing device, device for saponifying, three-level water washing device and drying unit, spalling of oxide layer device includes upper peeling platform setting up and down and lower peeling platform, upper peel off is equipped with semicircle peeling slot on platform and the lower contact surface for peeling off platform, semicircle peels off slot inner wall and is equipped with peeling protrusion, the lower platform that peels off is equipped with waste collection slot on the arrival end one side for peeling off slot, acid dip pickle includes outer pond, pickling tube is equipped in outer pond, outer bottom of pond portion is equipped with groove and outside is equipped with liquid level gauge, the test side of liquid level gauge is located in groove, outer pond is externally provided with ultrasonic generator, the outlet of ultrasonic generator is located in pickling tube.It is more thorough that the utility model makes steel wire surface oxide layer remove, additionally it is possible to save acid solution；Also acid solution is avoided to flow directly to injury caused by ground.
Description
Technical field
The utility model is related to the technical field of Steel Wire Heat Treatment more particularly to a kind of systems for Steel Wire Heat Treatment.
Background technology
The manufacturing procedure of steel wire includes the various processes such as wire drawing, heat treatment process, coating processing.Wherein heat treatment adds
Work technique is the critical process of Production for Steel Wire, the height of performances such as tensile strength, toughness of steel wire a series of all with heat treatment work
Skill is closely related.Steel wire heats in direct-fired heater, glowing furnace, after completion using pickling, washing, phosphatization and saponification it
The steel wire for follow-up drawing is formed afterwards.
But be to be directly entered pickling tube the oxide layer on surface is carried out pickling removing after general Steel Wire Heat Treatment, this
Sample does a large amount of wastes that can cause pickle, and pickling tube will result in pickle and directly leak once there is corrosion leakage hole
On entire mill floor, working environment and job schedule are influenced, damage will also result in other component；Simple pickling simultaneously
Effect is not very good.
Invention content
The utility model aims to solve the problem that the deficiencies in the prior art, and provides a kind of system for Steel Wire Heat Treatment.
The utility model to achieve the above object, using following technical scheme：
A kind of system for Steel Wire Heat Treatment, including be sequentially arranged pay off rack, direct-fired heater, glowing furnace, oxide layer stripping
Dropping control device, acid dip pickle, one-stage water wash device, phosphating plant, two level water washing device, device for saponifying, three-level water washing device and baking
Equipment for drying, steel wire pass sequentially through apparatus above, and the spalling of oxide layer device includes upper peeling platform setting up and down and lower peeling
Platform, upper peel off are equipped with semicircle peeling slot on platform and the lower contact surface for peeling off platform, the semicircle is peeled off on slot inner wall
Equipped with protrusion is peeled off, the lower platform that peels off is equipped with waste collection slot, the acid dip pickle on the arrival end one side for peeling off slot
Including outer pond, pickling tube is equipped in the outer pond, both ends are equipped with two pressure rollers for being used for pushing down steel wire in the pickling tube, two
Horizontal support plate is equipped between pressure roller, the support plate upper surface is covered with white oil layer, and the pickling tube is outside two pressure rollers
Equipped with protective cover, the outer bottom of pond portion is equipped with groove and outside is equipped with liquid level gauge, and the test side of the liquid level gauge is located in groove,
The outer pond is externally provided with ultrasonic generator, and the outlet of the ultrasonic generator is located in pickling tube.
The direct-fired heater, glowing furnace are connected with smoke discharge tube, and the smoke discharge tube is connected with waste heat storage device, described
Phase-changing energy storage material is filled in waste heat storage device.
The phosphating plant is connected with phosphatization liquid supplementing device.
The utility model has the beneficial effects that：Steel wire after the utility model heat treatment first passes through oxygen before entering pickling tube
Change layer peeling device tentatively to remove surface oxide layer, can either make the steel wire surface oxide layer into pickling tube in this way
It is removed in conjunction with the effect of ultrasonic wave more thorough, additionally it is possible to save acid solution；And it is additionally provided with outer pond outside pickling tube, understand in time
Whether pickling tube leaks, and acid solution is also avoided to flow directly to injury caused by ground.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the schematic diagram of spalling of oxide layer device；
Fig. 3 is the schematic diagram of acid dip pickle；
In figure：1- pay off racks；2- direct-fired heaters；3- glowing furnaces；4- spalling of oxide layer devices；5- acid dip pickles；6- level-one water
Cleaning device；7- phosphating plants；8- two level water washing devices；9- device for saponifying；10- three-level water washing devices；11- drying units；On 12-
Peel off platform；Platform is peeled off under 13-；14- peels off protrusion；15- waste collection slots；The outer ponds 16-；17- pickling tubes；18- pressure rollers；19- branch
Fagging；20- protective covers；21- liquid level gauges；22- ultrasonic generators；
It is described in detail with reference to attached drawing below with reference to the embodiments of the present invention.
Specific implementation mode
The utility model is described in further detail with reference to the accompanying drawings and examples：
As shown in Figure 1 to Figure 3, a kind of system for Steel Wire Heat Treatment, including the pay off rack 1, the direct-fired heater that are sequentially arranged
2, glowing furnace 3, spalling of oxide layer device 4, acid dip pickle 5, one-stage water wash device 6, phosphating plant 7, two level water washing device 8, soap
9, three-level water washing device 10 and drying unit 11 are set in makeup, and steel wire passes sequentially through apparatus above, and the spalling of oxide layer device 4 wraps
Upper peeling platform 12 setting up and down and lower peeling platform 13 are included, upper peel off is equipped on platform 12 and the lower contact surface for peeling off platform 13
Semicircle peels off slot, and the semicircle peels off slot inner wall and peeling off entering for slot equipped with protrusion 14, the lower peeling platform 13 is peeled off
Mouth end one side is equipped with waste collection slot 15, and the acid dip pickle 5 includes outer pond 16, and pickling tube is equipped in the outer pond 16
17, both ends are equipped with two pressure rollers 18 for being used for pushing down steel wire in the pickling tube 17, and horizontal branch is equipped between two pressure rollers 18
Fagging 19,19 upper surface of the support plate are covered with white oil layer, and the pickling tube 17 is externally provided with protective cover 20 in two pressure rollers 18,
16 bottom of outer pond is equipped with groove and outside is equipped with liquid level gauge 21, and the test side of the liquid level gauge 21 is located in groove, described
Outer pond 16 is externally provided with ultrasonic generator 22, and the outlet of the ultrasonic generator 22 is located in pickling tube 17.
The direct-fired heater 2, glowing furnace 3 are connected with smoke discharge tube, and the smoke discharge tube is connected with waste heat storage device, institute
It states and is filled with phase-changing energy storage material in waste heat storage device.
The phosphating plant 7 is connected with phosphatization liquid supplementing device.
Steel wire after the utility model heat treatment first passes through the semicircle stripping of spalling of oxide layer device 4 before entering pickling tube 17
The raised 14 pairs of surface oxide layers of peeling on low water inner wall are tentatively removed, and the waste after stripping enters in waste collection slot 15
It collects, then steel wire just enters pickling tube 17, the ultrasonic wave sent out in conjunction with ultrasonic generator 22 so that enter pickling tube 17
Steel wire surface oxide layer remove more thoroughly, also save acid solution；19 upper surface of support plate of pickling tube 17 is covered with white
Oil reservoir effectively can inhibit acid mist to overflow, and improve working environment, reduce acid solution useless waste, and be additionally provided with outside pickling tube 17
Outer pond 16, once pickling tube 17 leaks, acid solution can first enter in groove, and liquid level gauge 21 can observe in time, also avoid
Acid solution flows directly to injury caused by ground.Pickling tube 17 inside can more renew in time at this time or repair.Open fire
Stove 2, glowing furnace 3 are connected with smoke discharge tube, and smoke discharge tube is connected with waste heat storage device, is filled in the waste heat storage device
There are phase-changing energy storage material, this set that can be recycled to internal heat, meets the new concept of energy-saving and emission-reduction.
The utility model is exemplarily described above in conjunction with attached drawing, it is clear that the utility model specific implementation not by
The limitation of aforesaid way, if the various improvement of the methodology and technical solution progress of the utility model are used, or without
Improvement directly applies to other occasions, both is within the protection scope of the present invention.
Claims (3)
1. a kind of system for Steel Wire Heat Treatment, which is characterized in that including be sequentially arranged pay off rack (1), direct-fired heater (2),
Glowing furnace (3), spalling of oxide layer device (4), acid dip pickle (5), one-stage water wash device (6), phosphating plant (7), two level washing
Device (8), device for saponifying (9), three-level water washing device (10) and drying unit (11), steel wire passes sequentially through apparatus above, described
Spalling of oxide layer device (4) includes upper peeling platform (12) setting up and down and lower peeling platform (13), the upper peeling platform (12) and
It is equipped with semicircle on the lower contact surface for peeling off platform (13) and peels off slot, the semicircle slot inner wall that peels off is equipped with peeling protrusion
(14), the lower platform (13) that peels off is equipped with waste collection slot (15), the acid dip pickle on the arrival end one side for peeling off slot
(5) include outer pond (16), pickling tube (17) is equipped in the outer pond (16), the interior both ends of the pickling tube (17) are used for equipped with two
The pressure roller (18) of steel wire is pushed down, horizontal support plate (19), support plate (19) upper surface are equipped between two pressure rollers (18)
It is covered with white oil layer, the pickling tube (17) is externally provided with protective cover (20) in two pressure rollers (18), and outer pond (16) bottom is set
Fluted and external equipped with liquid level gauge (21), the test side of the liquid level gauge (21) is located in groove, outer pond (16) peripheral hardware
There are ultrasonic generator (22), the outlet of the ultrasonic generator (22) to be located in pickling tube (17).
2. a kind of system for Steel Wire Heat Treatment according to claim 1, which is characterized in that the direct-fired heater (2) is quenched
Stove (3) is connected with smoke discharge tube, and the smoke discharge tube is connected with waste heat storage device, is filled in the waste heat storage device
There is phase-changing energy storage material.
3. a kind of system for Steel Wire Heat Treatment according to claim 2, which is characterized in that the phosphating plant (7)
It is connected with phosphatization liquid supplementing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721912569.0U CN207891400U (en) | 2017-12-30 | 2017-12-30 | A kind of system for Steel Wire Heat Treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721912569.0U CN207891400U (en) | 2017-12-30 | 2017-12-30 | A kind of system for Steel Wire Heat Treatment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207891400U true CN207891400U (en) | 2018-09-21 |
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ID=63551379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721912569.0U Active CN207891400U (en) | 2017-12-30 | 2017-12-30 | A kind of system for Steel Wire Heat Treatment |
Country Status (1)
| Country | Link |
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| CN (1) | CN207891400U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109373063A (en) * | 2018-11-10 | 2019-02-22 | 江苏兴达钢帘线股份有限公司 | A kind of steel wire that sebific duct fatigue resistance can be improved and its rubber hose of preparation |
-
2017
- 2017-12-30 CN CN201721912569.0U patent/CN207891400U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109373063A (en) * | 2018-11-10 | 2019-02-22 | 江苏兴达钢帘线股份有限公司 | A kind of steel wire that sebific duct fatigue resistance can be improved and its rubber hose of preparation |
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