CN202175714U - Online pickling device - Google Patents
Online pickling device Download PDFInfo
- Publication number
- CN202175714U CN202175714U CN2011202889290U CN201120288929U CN202175714U CN 202175714 U CN202175714 U CN 202175714U CN 2011202889290 U CN2011202889290 U CN 2011202889290U CN 201120288929 U CN201120288929 U CN 201120288929U CN 202175714 U CN202175714 U CN 202175714U
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- CN
- China
- Prior art keywords
- main body
- pickling
- trough main
- acid solution
- washing trough
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model discloses an online pickling device which comprises a wash trough main body and a feeding roller way penetrating on the wash trough main body, wherein the wash trough main body is partitioned into a pickling zone and a cleaning zone; a pickling spray device is arranged on the feeding roller way corresponding to the pickling zone; an outer-layer sealing cover is arranged on the wash trough main body; and an inner-layer sealing cover is arranged on the pickling spray device. The inner-layer sealing cover can prevent the abnormal loss caused by splashing of the acid liquor. The outer-layer sealing cover can prevent damage to the work environment of the workshop and health of operators caused by gas leakage due to acid liquor volatilization. By adopting the structure of double-layer sealing covers, the environment of the workshop is effectively improved, the abnormal loss of the acid liquor is reduced, and the utilization rate of the acid liquor is improved.
Description
Technical field
The utility model relates to the metal bar surface cleaning equipment, especially utilizes acid solution to remove the online pickler of copper alloy bar surface scale and corrosion thing.
Background technology
The copper rod acid cleaning process mainly is to be immersed in the acid solution through the copper alloy bar after will pushing or anneal, and through chemical reaction, removes the process of copper rod surface oxide layer.What use at present is Dipping process equipment, uses brick mix structure to make satisfactory pickling tank, and then acid proof material on inside covers guarantees that acid solution can seepage.According to the prescription requirement, in groove, add a certain proportion of clear water and acid solution, obtain the acid solution of according with process requirements concentration.In operating process, copper rod is bundled, slings with acidproof suspender belt, immerse fully in the pickling tank, guarantee the covering fully of acid solution, sling after the immersion regular hour, get into stretching process with the clean back of flushing with clean water.
Above-mentioned pickling installation in use, because of acid solution is directly to contact with air, the volatilization of acid solution has not only caused the workshop condition pollution, has also increased the unusual consumption of acid solution; The operative employee needs a complete set of protection in operating process, to prevent producing injury in the operating process; And in this environment, work for a long time, very big to operative employee's actual bodily harm.
Summary of the invention
The utility model problem to be solved just provides a kind of online pickler, adopts enclosed construction to guarantee can not cause environmental pollution because of the volatilization of acid solution in the working process, improves the acid solution utilization ratio; Improve the pickling operating efficiency simultaneously,
For solving the problems of the technologies described above; The utility model adopts following technical scheme: a kind of online pickler; It is characterized in that: comprise washing trough main body and the feeding roller-way on the washing trough main body, said washing trough body portion is divided into pickling district and cleaning area, and one section feeding roller-way in corresponding pickling district is provided with the acid solution spray equipment; Said washing trough main body is provided with outer seal closure, and said acid solution spray equipment is provided with the internal layer seal closure.
Further; Said acid solution spray equipment comprises the several ringlike shower that distributes along feeding roller-way throughput direction; Said several ringlike shower is communicated with by acid solution transfer lime serial connection, the external acid pump of acid solution transfer lime one end, and said acid pump is communicated with the pickling district of washing trough main body.
Further, said feeding roller-way is erected on the washing trough main body through back up pad, and said outer seal closure and washing trough subject activity are pegged graft, and said internal layer seal closure and back up pad activity are pegged graft.Inside and outside layer seal closure easy accessibility is convenient to the maintenance of internals.
Further, also be provided with pickling between said pickling district and the cleaning area and dry up the district, pickling dries up the district and is provided with the first high pressure valve that is connected with high-pressure air source.Dry up through the acid solution of high pressure gas, avoid bringing acid solution into cleaning area the bar remained on surface.
Further, the rear of said cleaning area also is provided with to clean and dries up the district, and cleaning dries up the district and is provided with the second high pressure valve that is connected with high-pressure air source.Utilize water stain dry up of high pressure gas, get into next procedure the bar surface.
Further, the pickling district of said washing trough main body is connected with clear water interpolation pipe, acid solution is added pipe, acid gas delivery pipe and acid solution upflow tube.
Further, also comprise the automatic feeding mechanism and the self-emptying mechanism that are located at washing trough main body two ends, be provided with machine for automatically peeling head between automatic feeding mechanism and the washing trough main body.Realize the bar automatic feed, the pipelining of automatically peeling head, pickling automatically, self-emptying improves automation degree of equipment, reduces operative employee's workload.
The beneficial effect of the utility model:
1, the internal layer seal closure prevents that acid solution liquid from splashing, and causes the unusual loss of acid solution; And outer seal closure prevents the leakage that the acid solution volatilization produces gas from the Working environment in workshop and operative employee's health to be worked the mischief; Adopt the double-layer seal cover structure effectively to improve workshop condition, also reduced the unusual loss of acid solution simultaneously, improve the acid solution utilization ratio;
2, the utility model can with the supporting installation of stretcher, a complete set of flow production line is set, the bar after the pickling directly gets into down road stretching process, realizes the automatic production of pickling stretching process.
Description of drawings
Below in conjunction with accompanying drawing the utility model is done further explanation:
Fig. 1 is the one-piece construction synoptic diagram of the utility model;
Fig. 2 is the external structure synoptic diagram of the utility model washing trough main body;
Fig. 3 is the internal structure synoptic diagram of the utility model washing trough main body;
Fig. 4 is the A-A sectional view of Fig. 3.
Embodiment
With reference to Fig. 2-4; A kind of online pickler; Comprise washing trough main body 2 and the feeding roller-way 5 on the washing trough main body 2; Said washing trough main body 2 is divided into pickling district 21 and cleaning area 22, and the pickling district 21 of washing trough main body 2 is connected with clear water and adds pipe 26, acid solution interpolation pipe 27, acid gas delivery pipe 28 and acid solution upflow tube 25.One section feeding roller-way 5 in corresponding pickling district 21 is provided with acid solution spray equipment 6, and said washing trough main body 2 is provided with outer seal closure 29, and said acid solution spray equipment 6 is provided with internal layer seal closure 63.Acid solution spray equipment 6 comprises the several ringlike shower 62 that distributes along feeding roller-way 5 throughput directions; Said several ringlike shower 62 is communicated with by acid solution transfer lime 61 serial connections; The external acid pump 9 of acid solution transfer lime 61 1 ends, said acid pump 9 is communicated with the pickling district 21 of washing trough main body 2.Feeding roller-way 5 is erected on the washing trough main body 2 through back up pad 51, said outer seal closure 29 and washing trough main body 2 movable pegging graft, said internal layer seal closure 63 and back up pad 51 movable pegging graft.Also be provided with pickling between pickling district 21 and the cleaning area 22 and dry up district 23, pickling dries up district 23 and is provided with the first high pressure valve 7 that is connected with high-pressure air source.Dry up through the acid solution of high pressure gas, avoid bringing acid solution into cleaning area 22 the bar remained on surface.The rear of cleaning area 22 also is provided with to clean and dries up district 24, and cleaning dries up district 24 and is provided with the second high pressure valve 8 that is connected with high-pressure air source.Utilize water stain dry up of high pressure gas, get into next procedure the bar surface.
The working process of the utility model is following: at first add pipe 27 and clear water through acid solution and add pipe 26 and add the acid solution that meets the technology concentration requirement for the pickling districts 21 of washing trough main body 2, acid solution upflow tube 25 guarantees that the liquid level in pickling districts 21 is no more than the standard security height.After bar got into feeding roller-way 5, the acid solution pressurization in 9 pairs of pickling districts of acid pump 21 was delivered to ring-type shower 62 through acid solution transfer lime 61, evenly is sprayed on the bar surface; Reach pickling at bar and dry up district 23 o'clock, the first high pressure valve 7 ejection high pressure gas dry up the acid solution of bar remained on surface; Subsequently, bar gets into cleaning area 22, after the flushing of a large amount of clear water, gets into, and cleans the second high pressure valve 8 that dries up in the district 24 and sprays water stain dry up of high pressure gas with the bar surface; Accomplish pickling work thus.The obnoxious flavour that acid solution produces during pickling can directly be discharged through acid gas delivery pipe 28, is disposed in the atmosphere through putting after the purifying treatment again.
With reference to Fig. 1, be provided with automatic feeding mechanism 1 and self-emptying mechanism 4 at washing trough main body 2 two ends, be provided with machine for automatically peeling head 3 between automatic feeding mechanism 1 and the washing trough main body 2.Automatic feeding mechanism 1 is responsible for bar is sent into feeding roller-way 5; Self-emptying mechanism 4 is responsible for bar is transferred to next process, realizes the bar automatic feed, the pipelining of automatically peeling head, pickling automatically, self-emptying; Improve automation degree of equipment, reduce operative employee's workload.The utility model can with the supporting installation of stretcher, a complete set of flow production line is set, the bar after the pickling directly gets into down road stretching process, realizes the automatic production of pickling stretching process.
Claims (7)
1. online pickler; It is characterized in that: comprise washing trough main body (2) and the feeding roller-way (5) on the washing trough main body (2); Said washing trough main body (2) is divided into pickling district (21) and cleaning area (22); One section feeding roller-way (5) in corresponding pickling district (21) is provided with acid solution spray equipment (6), and said washing trough main body (2) is provided with outer seal closure (29), and said acid solution spray equipment (6) is provided with internal layer seal closure (63).
2. a kind of online pickler according to claim 1; It is characterized in that: said acid solution spray equipment (6) comprises the several ringlike shower (62) that distributes along feeding roller-way (5) throughput direction; Said several ringlike shower (62) is communicated with by acid solution transfer lime (61) serial connection; The acid solution transfer lime external acid pumps of (61) one ends (9), said acid pump (9) is communicated with the pickling district (21) of washing trough main body (2).
3. a kind of online pickler according to claim 1 and 2; It is characterized in that: said feeding roller-way (5) is erected on the washing trough main body (2) through back up pad (51); Said outer seal closure (29) is pegged graft with washing trough main body (2) is movable, and said internal layer seal closure (63) is pegged graft with back up pad (51) is movable.
4. a kind of online pickler according to claim 1 is characterized in that: also be provided with pickling between said pickling district (21) and the cleaning area (22) and dry up district (23), pickling dries up district (23) and is provided with the first high pressure valve (7) that is connected with high-pressure air source.
5. according to claim 1 or 4 described a kind of online picklers, it is characterized in that: the rear of said cleaning area (22) also is provided with to clean and dries up district (24), and cleaning dries up district (24) and is provided with the second high pressure valve (8) that is connected with high-pressure air source.
6. a kind of online pickler according to claim 1 and 2 is characterized in that: the pickling district (21) of said washing trough main body (2) is connected with clear water and adds pipe (26), acid solution interpolation pipe (27), acid gas delivery pipe (28) and acid solution upflow tube (25).
7. a kind of online pickler according to claim 1; It is characterized in that: also comprise the automatic feeding mechanism (1) and self-emptying mechanism (2) that are located at washing trough main body (2) two ends, be provided with machine for automatically peeling head (3) between automatic feeding mechanism (1) and the washing trough main body (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202889290U CN202175714U (en) | 2011-08-10 | 2011-08-10 | Online pickling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202889290U CN202175714U (en) | 2011-08-10 | 2011-08-10 | Online pickling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202175714U true CN202175714U (en) | 2012-03-28 |
Family
ID=45865608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202889290U Expired - Lifetime CN202175714U (en) | 2011-08-10 | 2011-08-10 | Online pickling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202175714U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978643A (en) * | 2012-11-28 | 2013-03-20 | 江苏晨力环保科技有限公司 | Online rod pickling device |
| CN103454133A (en) * | 2013-08-20 | 2013-12-18 | 航天科工防御技术研究试验中心 | Macroscopic corrosion test device |
| CN106191894A (en) * | 2016-08-22 | 2016-12-07 | 江苏兴达钢帘线股份有限公司 | Steel Wire Heat Treatment descaling bath anti-leak protection device |
| CN106400000A (en) * | 2016-09-28 | 2017-02-15 | 重庆工业职业技术学院 | Surface treatment device for metal materials |
| CN107099808A (en) * | 2017-05-08 | 2017-08-29 | 杭州新三联电子有限公司 | Sheet material acid dip pickle |
| CN110592640A (en) * | 2019-10-14 | 2019-12-20 | 安徽豪鼎金属制品有限公司 | Stainless steel surface corrosion-resistant treatment system and treatment method adopting same |
| CN111058050A (en) * | 2019-11-29 | 2020-04-24 | 浙江海亮股份有限公司 | Pickling device |
-
2011
- 2011-08-10 CN CN2011202889290U patent/CN202175714U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978643A (en) * | 2012-11-28 | 2013-03-20 | 江苏晨力环保科技有限公司 | Online rod pickling device |
| CN103454133A (en) * | 2013-08-20 | 2013-12-18 | 航天科工防御技术研究试验中心 | Macroscopic corrosion test device |
| CN103454133B (en) * | 2013-08-20 | 2016-06-22 | 航天科工防御技术研究试验中心 | Macroscopic corrosion test device |
| CN106191894A (en) * | 2016-08-22 | 2016-12-07 | 江苏兴达钢帘线股份有限公司 | Steel Wire Heat Treatment descaling bath anti-leak protection device |
| CN106191894B (en) * | 2016-08-22 | 2018-09-14 | 江苏兴达钢帘线股份有限公司 | Steel Wire Heat Treatment descaling bath anti-leak protection device |
| CN106400000A (en) * | 2016-09-28 | 2017-02-15 | 重庆工业职业技术学院 | Surface treatment device for metal materials |
| CN106400000B (en) * | 2016-09-28 | 2018-06-19 | 重庆工业职业技术学院 | A kind of metal material surface processing unit |
| CN107099808A (en) * | 2017-05-08 | 2017-08-29 | 杭州新三联电子有限公司 | Sheet material acid dip pickle |
| CN110592640A (en) * | 2019-10-14 | 2019-12-20 | 安徽豪鼎金属制品有限公司 | Stainless steel surface corrosion-resistant treatment system and treatment method adopting same |
| CN111058050A (en) * | 2019-11-29 | 2020-04-24 | 浙江海亮股份有限公司 | Pickling device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120328 |