CN207880857U - A kind of reciprocating deashing mechanism of waste heat boiler - Google Patents
A kind of reciprocating deashing mechanism of waste heat boiler Download PDFInfo
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- CN207880857U CN207880857U CN201721581155.4U CN201721581155U CN207880857U CN 207880857 U CN207880857 U CN 207880857U CN 201721581155 U CN201721581155 U CN 201721581155U CN 207880857 U CN207880857 U CN 207880857U
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- deashing
- pulley
- main shaft
- deashing frame
- frame
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Abstract
The utility model discloses a kind of reciprocating deashing mechanism of waste heat boiler, Pulley lift structure including deashing frame and driving deashing frame reciprocal vertical lifting, Pulley lift structure includes the main shaft of single motor driving, two output pulleys on main shaft, there are two pulley bodies for each output pulley tool, the steel cable through connection forms drive connection to two pulley bodies with four leading blocks for being arranged in main shaft both sides respectively, one end of steel wire rope is connect with output pulley, and the other end after leading block with deashing frame by fixing;It is located at the soot blower of boiler top layer, soot blower includes multiple purging nozzles, accesses external compression air, and air intake valve is automatically opened when deashing frame reaches at the top of boiler to carry out pulsed purging to the steel brush on deashing frame.The utility model can effectively remove the micro mist being adhered on the heat exchanger tube of waste heat boiler, and realize the steel brush dust stratification of cleaning deashing frame, ensure the operation of deashing frame normal table.
Description
Technical field
The utility model is related to waste heat boiler technical fields, and in particular to a kind of reciprocating deashing mechanism of waste heat boiler.
Background technology
One of the technical barrier of ferrosilicon smelting stove UTILIZATION OF VESIDUAL HEAT IN is the upper SILICA FUME SiO of boiler heat exchange tube bank2In tube bank
Adhesiveness dust stratification problem.SiO in ferrosilicon furnace flue gas2Superfine, small particle is referred to as silicon powder.Silicon powder is averaged
Grain size, 200-400nm, dust wall surface accumulate 20m2/ g (it is extremely easy to produce static electricity, easily absorption and also heat-proof quality it is very good), it is micro-
Silica flour SiO2After being adhered on heat-exchanging tube bundle, boiler tube bundle heat transfer condition is made to run down, steam production is gradually reduced, if silicon
Micro mist cleaning is not clean, and boiler is difficult normal operation.In addition, since boiler tube bundle can be caused in the process of running due to uneven heating
The problem of deformation of tube bank is to influence the operation of ash-clearing structure, and perplex waste heat boiler deashing.
Generally boiler heat exchange tube bank is cleared up using liftable rectangular-shaped deashing frame at present, on deashing frame
Have steel brush, in the process of running can dust stratification be attached on steel brush, work is cleaned in influence with water, the other elevating mechanism knot of existing deashing frame
Structure is complicated, more electric drives, poor synchronization.
Utility model content
The purpose of this utility model is to be directed to technological deficiency existing in the prior art, and it is reciprocal to provide a kind of waste heat boiler
Formula deashing mechanism.
Technical solution is used by realize the purpose of this utility model:
A kind of reciprocating deashing mechanism of waste heat boiler, including deashing frame and the driving deashing frame reciprocal vertical lifting
Pulley lift structure, the Pulley lift structure include single motor driving main shaft, be mounted on main shaft on two output slide
Wheel, there are two each output pulley tools pulley body, two pulley bodies steel cable and arrangement through connection respectively
Four leading blocks in main shaft both sides, which are formed, to be sequentially connected, and one end of the steel wire rope is connect with output pulley, and the other end
By being fixed with deashing frame after the leading block;
Further include the soot blower for being located at boiler top layer, soot blower includes multiple purging nozzles, and access external compression is empty
Gas, for automatically opening air intake valve when deashing frame reaches at the top of boiler to carry out arteries and veins to the steel brush on entire deashing frame
Rush formula purging.
One end connects measure speed gears on the main shaft, and the side of the measure speed gears is equipped with tachogenerator, the survey
Fast sensor connects intelligent control component.
The intelligent control component is electrically connected with the motor of the main shaft rotation is driven.
The utility model can effectively remove the micro mist being adhered on the heat exchanger tube of waste heat boiler, and can realize automatic
The steel brush dust stratification of deashing frame is cleared up, ensures the normal table operation of deashing frame, ensures boiler heat exchange efficiency, make full use of cigarette
The waste heat potential of gas.
Description of the drawings
Fig. 1 is the schematic side view of the reciprocating deashing mechanism of waste heat boiler;
Fig. 2 is the schematic top plan view of the reciprocating deashing mechanism of waste heat boiler.
Specific implementation mode
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that this place
The specific embodiment of description is only used to explain the utility model, is not used to limit the utility model.
Shown in Fig. 1-2, a kind of reciprocating deashing mechanism of waste heat boiler, including:
Mobile deashing frame 2 and the Pulley lift of the driving deashing frame reciprocal vertical lifting can be vertically moved up or down
Structure, the Pulley lift structure include the main shaft 4 of single motor driving, two output pulleys 3 being mounted on main shaft, each described
Pulley tool is exported there are two pulley body, two pulley bodies the steel cable 5 through connection and are arranged in 4 both sides of main shaft respectively
Four leading blocks 7 formed and be sequentially connected, one end of the steel wire rope connect with output pulley, and the other end pass through described in lead
It is fixed with deashing frame after to pulley;
It is located at number row's soot blower of boiler top layer, it includes multiple purging nozzles 1 often to arrange soot blower, for accessing outside
Compressed air can automatically open air intake valve when deashing frame reaches top and carry out pulsed to the steel brush of entire deashing frame
Purging, steel brush is clean, the elasticity of steel brush is kept, reduces the resistance between steel brush and heat-exchanging tube bundle, to ensure deashing mistake
Cheng Shunchang is efficient.
The deashing frame 2 realizes lifting by the Pulley lift structure under the driving of motor 8, carries out deashing operation,
When the deashing frame 2 rises to corresponding position, by the purging nozzle 1 being connect with the compressed air pipe line of compressed air source
Compressed air is introduced, carrying out spray to the steel brush on deashing frame clears away grey operation.Specific each leading block 7 is corresponding installation
Top in the position at four angles of deashing frame is moved synchronously respectively by the steel wire rope of connection 5 by the control of main shaft,
And realize moving synchronously for four angles for controlling deashing frame.
The purging nozzle 1 is setting boiler top layer, the steel brush for accessing external compression air to deashing frame
Dust stratification purging.When deashing frame movement reaches top, opens Air blowing valve and the steel brush of entire deashing frame is purged, by steel
It brushes clean, keeps the elasticity of steel brush, reduce the resistance between steel brush and heat-exchanging tube bundle, to ensure the smooth height of deashing process
Effect.
In the utility model, the Pulley lift structure uses single main shaft export structure, ensures drive coordination, uses
Two groups of four pulleys are connected with a main shaft by four steel wire ropes and are used as output end by the transmission combination of pulley and steel wire rope,
One end of steel wire rope is fixed on output pulley, and the other end is fixed with deashing frame, and leading block 7 can by pulley bracket 6
It is fixed in the top sidewall of furnace body.
To keep the quadrangle direction of motion of deashing frame consistent, the pulley cunning in every group of output pulley is adopted with leading block
With anti-connection, ensure that the balance of deashing frame is back and forth run.
One end connects measure speed gears 9 on the main shaft, the sides of the measure speed gears be equipped with tachogenerator 10 (turn
Fast sensor), the tachogenerator can connect intelligent control component 11, by the speed feedback of the main shaft obtained in real time to intelligence
Energy control unit 11, the speed of service of motor 8, the control unit are controlled by intelligent control component according to the rotating speed of main shaft
11 be a controller, such as microcontroller component, and intelligent control component 11 is by measure speed gears to being arranged on main shaft and turns
Fast sensor real-time data acquisition controls the rotating speed of motor, and then controls the fast jogging speed of lifting, to complete deashing device
Intelligentized control method;When boiler tube deformation causes the down or up resistance of deashing frame to be more than a setting value, can automatically switch to
Inverted running is out of service, ensures the safety of system, meanwhile, it, can also be by programming intelligent control portion according to operating mode needs
To realize, flexibly setting clearing apparatus acts the frequency and time to part.
The utility model has the advantages that:
1. realize the driving to deashing frame, using uniaxial drive mechanism, ensure output unicity and movement it is same
Step property solves due to the asynchronous caused bite phenomenon of four suspension centre movements of deashing frame, ensures Movement consistency.
2. using purge system, periodically deashing frame is purged, the steel brush of deashing frame is cleared up using compressed air
Efficiency is cleaned in the micro mist of upper adherency, the validity for ensureing steel brush elasticity and cleaning with water, raising with water.
3. to ensure that the safe operation of whole system, online design monitor control system are set by on-line sensor monitoring
Then standby working order makes corresponding action by program automatically, it is ensured that and system and device is normal, and efficiency is cleaned in guarantee with water, to
Ensure the heat exchange efficiency of boiler.
After the utility model can be by the programming to intelligent control component, realizes intelligence, automatically controlled so as to realize
Driving mechanism completes the reciprocating action of cleaning frame, and can need to set the corresponding action frequency and time according to operating mode, smooth
And clean clean up the micro mist adhered on heat exchanger tube;When deashing frame reaches setting resistance simultaneously, meeting automatic reverse action, really
The normal table operation for protecting deashing frame, to ensure boiler heat exchange efficiency, reaches the mesh for the waste heat potential for making full use of flue gas
Mark.
The above is only the preferred embodiment of the utility model, it is noted that for the general of the art
For logical technical staff, without departing from the principle of this utility model, several improvements and modifications can also be made, these change
The scope of protection of the utility model is also should be regarded as into retouching.
Claims (3)
1. a kind of reciprocating deashing mechanism of waste heat boiler, which is characterized in that past including deashing frame and the driving deashing frame
The Pulley lift structure being vertically moved up or down again, the Pulley lift structure include the main shaft of single motor driving, are mounted on main shaft
Two output pulleys, there are two each output pulley tools pulley body, two pulley bodies steel through connection respectively
Cord and four leading blocks for being arranged in main shaft both sides, which are formed, to be sequentially connected, and one end and the output pulley of the steel wire rope connect
It connects, and the other end after the leading block with deashing frame by fixing;
Further include the soot blower for being located at boiler top layer, soot blower includes multiple purging nozzles, accesses external compression air, is used
Air intake valve is automatically opened to carry out pulsed to the steel brush on entire deashing frame when at the top of deashing frame arrival boiler
Purging.
2. the reciprocating deashing mechanism of waste heat boiler according to claim 1, which is characterized in that one end connection is surveyed on the main shaft
The side of fast gear, the measure speed gears is equipped with tachogenerator, and the tachogenerator connects intelligent control component.
3. the reciprocating deashing mechanism of waste heat boiler according to claim 2, which is characterized in that the intelligent control component and drive
The motor of the dynamic main shaft rotation is electrically connected.
Priority Applications (1)
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CN201721581155.4U CN207880857U (en) | 2017-11-23 | 2017-11-23 | A kind of reciprocating deashing mechanism of waste heat boiler |
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CN201721581155.4U CN207880857U (en) | 2017-11-23 | 2017-11-23 | A kind of reciprocating deashing mechanism of waste heat boiler |
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CN207880857U true CN207880857U (en) | 2018-09-18 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107906546A (en) * | 2017-11-23 | 2018-04-13 | 中材节能股份有限公司 | A kind of reciprocating deashing mechanism of waste heat boiler |
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2017
- 2017-11-23 CN CN201721581155.4U patent/CN207880857U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107906546A (en) * | 2017-11-23 | 2018-04-13 | 中材节能股份有限公司 | A kind of reciprocating deashing mechanism of waste heat boiler |
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