CN207877226U - Automatic subpackaging equipment for dentistry silver mercury capsule production - Google Patents

Abstract

The utility model discloses a kind of automatic subpackaging equipment for dentistry silver mercury capsule production, and equipment includes station transport system, at each process completion in feed station to dentistry silver mercury capsule process of producing product；The indentation of middle waist has been put into the capsule bottom in station by middle Ping Li bottle devices for middle waist automatic arranging to be transmitted to the first precalculated position；Point mercury device, for being squeezed into mercury solution through middle bottle reason bottle device during treated in waist；Upper cover Li bottle devices are transmitted to the second precalculated position for that will come directly towards to arrange, will top indentation during treated through dividing mercury device in waist to form the silver mercury capsule dispensed；Drawing mechanism is for ejecting silver mercury capsule；Control device manages bottle device with station transport system, middle bottle, mercury device, upper cover reason bottle device, drawing mechanism is divided to connect.The production efficiency of silver mercury capsule product can be improved in the utility model through the above scheme, reduces process procedure, reduces cost of labor.

Description

Automatic subpackaging equipment for dentistry silver mercury capsule production

Technical field

The utility model belongs to technical field of medical equipment production equipment, and in particular to one kind is produced for dentistry silver mercury capsule Product production automatic subpackaging equipment, be particularly suitable for dentistry silver mercury capsule product mercury solution automatic subpackaging and product monomer it is automatic Packaging.

Background technology

Dental caries, that is, saprodontia are commonly called as decaying tooth, and are bacteriosis, can be with secondary pulpitis and periapical inflammation, or even can cause Alveolar bone and inflammation of jaws.It is such as not treated in time, forms cavity, then corona can be caused to destroy disappearance completely, final result is tooth Tooth is lost.Dental caries feature is incidence height, and distribution is wide, is one of most common disease of the mankind, the World Health Organization by its with Tumour and angiocardiopathy are listed as three big keypoint control disease of the mankind.

Silver mercury capsule is the dental body filled material for treating saprodontia, is suitable for I class, II class and backteeth filling, especially tooth and closes The larger cavities of power, there is excellent clinical therapeutic efficacy in long-term clinical practice, have compression strength height, wearability By force, the advantages that performance is stable, plasticity is big, simple operation, is optimal one kind in current packing material.The knot of silver mercury capsule Structure as shown in figure 5, include for containing the capsule bottom 23 of silver powder, the middle waist 24 (i.e. capsule body) for containing mercury solution and top 25 (i.e. capsule lid) is tight fit between capsule bottom 23 and middle waist 24, between middle waist 24 and top 25, diaphragm is equipped in the middle part of middle waist Capsule space is separated, so that silver powder and mercury solution isolation；In assembly, silver powder is added into capsule bottom 23 first, then Mercury solution is then added into middle waist 24 for waist 24 in installation, finally installation top 25；In use, pressing upper cover puncture middle waist every Film makes silver powder and mercury solution contact and is mixed to form silver amalgam.

The country there is no the automatic subpackaging equipment of silver mercury capsule product, such product packing filling mainly with people with mercury at present Based on work, there are the management of low production efficiency, high labor cost, complex procedures, mercury is cumbersome and the problems such as there are security risks.It is first First, the packing of mercury solution needs multiple transfer vessel, is finally dispensed into capsule shells, be likely to occur in the process mercury solution water clock or Person splashes out, it is difficult to thoroughly be collected to leakage mercury；Secondly, different operation personnel carry out mercury solution packing, and quality can slightly have difference, make At substandard product；Again, mercury is there are Evaporation Phenomenon, mercury vapour severe toxicity, for water clock, is scattered and the management for the mercury that gives up is troublesome, Influence will also result on the health of the operating personnel of Long Term Contact；Finally, the workload of installation capsule packaging is larger, time-consuming to take Power, and the installation dynamics of different operation personnel is uneven, will also result in defective work.Although the silver mercury capsule product of applicant's production Performance is good, quality stability is high, occupation rate of market is high.But it due to the above problems, and is produced for medical instrument The strict controls of product and raw material mercury keep under strict control measure the considerations of so that existing production scale is difficult to scale up, and is unable to fully meet The market demand.It would therefore be highly desirable to develop a kind of new combined type automatic subpackaging equipment, solve the above problems.

Utility model content

In view of the deficiencies of the prior art, the purpose of this utility model is to provide one kind gives birth to for dentistry silver mercury capsule product Production divides mercury device and automatic subpackaging equipment, not only effectively saves cost of labor, simplifies filling process, more eliminates mercury and exist Security hidden trouble in operating process avoids causing mercury pollution to environment convenient for management, the recycling of operation and useless mercury.

To achieve the above object, the utility model uses following technical scheme：

On the one hand a kind of automatic subpackaging equipment for dentistry silver mercury capsule production is provided comprising：Station is defeated It send system, middle Ping Li bottle devices, divide mercury device, upper cover Li bottle devices, drawing mechanism and control device；Wherein, the station delivery system System is used at each process completion in feed station to dentistry silver mercury capsule process of producing product；The middle Ping Li bottle devices are used for will Middle waist automatic arranging is transmitted to the first precalculated position, and the indentation of middle waist has been put into the capsule bottom in the station；Described point of mercury Device is used to mercury solution being squeezed into through the middle bottle reason bottle device during treated in waist；The upper cover Li bottle devices are whole for that will come directly towards It manages, be transmitted to the second precalculated position, and dispensed with being formed in waist in dividing mercury device described in top indentation warp treated Silver mercury capsule；The drawing mechanism is used to eject the silver mercury capsule dispensed to recycle；The control device and the station Transport system, middle bottle reason bottle device divide mercury device, upper cover reason bottle device, drawing mechanism connection, for controlling the station delivery system System, divides mercury device, upper cover reason bottle device and drawing mechanism to carry out respective operation at middle bottle reason bottle device.

In automatic subpackaging equipment as described above, it is preferable that the automatic subpackaging equipment further includes：Bottom bottle detection dress It sets, middle bottle detection device, divide mercury detection device and detecting device for upper covers；Wherein, the operation of the bottom bottle detection device is in dentistry It is located in silver mercury capsule process of producing product before the middle bottle reason bottle device, the work for detecting the station transport system conveying Whether position placed whether capsule bottom and capsule bottom put just；The operation of the middle bottle detection device is in dentistry silver mercury capsule product Be located in production process it is described divide before mercury device, for detecting, through the middle bottle reason bottle device, whether waist is pressed into glue during treated Whether capsule bottom or middle waist position put just；The operation of described point of mercury detection device position in dentistry silver mercury capsule process of producing product Before the upper cover manages bottle device, for detect divide mercury device described in warp treated in whether have mercury in waist；The upper cover inspection The operation for surveying device is located in dentistry silver mercury capsule process of producing product before the drawing mechanism, for detecting through described Treated whether top is pressed into or comes directly towards whether position puts just for lid reason bottle device；Control device, also with bottom bottle detection device, middle bottle Detection device divides mercury detection device to be connected with detecting device for upper covers, for the bottom bottle detection device, middle bottle detection device, When any detection device detects abnormality in point mercury detection device and detecting device for upper covers, make the station transport system, Middle Ping Li bottle devices divide mercury device, upper cover Li bottle devices and drawing mechanism to stop operation.

In automatic subpackaging equipment as described above, it is preferable that the automatic subpackaging equipment further includes：The multiple press fitting in top It sets, for pressing the top after detecting device for upper covers detection again to ensure that top is installed in place.

In automatic subpackaging equipment as described above, it is preferable that described to divide the mercury device to include：Store up mercury tank, the first shut-off valve With divide mercury device；The storage mercury tank divides mercury device to connect through mercury output channel for storing mercury solution with described；First shut-off valve is set It is placed on the mercury output channel, is connect with the control device, to control being turned on and off for first shut-off valve；It is described Point mercury device includes：Pedestal, mercury solution chamber, the first branch pipe, the second branch pipe, third branch pipe, the 4th branch pipe, the 5th branch pipe, air branch pipe, Press device and push rod；The pedestal is for providing support, and the mercury solution chamber is for storing mercury solution, the entrance of the mercury solution chamber It is connect with the outlet of the mercury output channel, the upper end of the first outlet of the mercury solution chamber and first branch pipe extended downwardly Connection, the lower end of first branch pipe is connect with first inflow entrance on the top of the 4th branch pipe, in the 4th branch pipe Be provided with first outflux opposite with first inflow entrance on lower part, first outflux and extend downwardly described the The upper ends of two branch pipes connects, and the lower end of second branch pipe is connect with the lower end of the third branch pipe, the third branch pipe it is upper End is connect with the second outlet of the mercury solution chamber, the second outflow of the upper end of the 5th branch pipe and the lower part of the 4th branch pipe Mouthful connection, the lower end of the 5th branch pipe divides the mercury of mercury device to export described in asing, the top of the 4th branch pipe equipped with and institute The opposite fabrication hole of the second outflux is stated, the air branch pipe is connected at the fabrication hole, the right end of the 4th branch pipe is Blind end；The push rod is set in the 4th branch pipe, and the left end of the push rod is located at outside the left end of the 4th branch pipe, The push rod is equipped with the through-hole through the upper and lower part of the push rod, and the volume of the through-hole is a silver mercury capsule Mercury use；The press device is for driving the push rod to move reciprocatingly so that the through-hole is successively by described first Pipe is connected to second branch pipe, is connected to the air branch pipe with the 5th branch pipe.

In automatic subpackaging equipment as described above, it is preferable that the press device includes：Rotating mechanism, cam and multiple Position spring；The rotating mechanism is connect with the cam, for driving the cam to rotate；The cam and the push rod Left side contacts；The resetting spring is set between the left side and the left side of the 4th branch pipe of the push rod.

In automatic subpackaging equipment as described above, it is preferable that described to divide the mercury device to further include：Second shut-off valve, setting It on the mercury output channel and below first shut-off valve, is also connect with the control device, to control described the Two shut-off valves are turned on and off.

In automatic subpackaging equipment as described above, it is preferable that described to divide the mercury device to further include：Optoelectronic switch is set to Outside the mercury solution chamber, also it is connect with the control device so that control device detects the mercury solution intracavitary in the optoelectronic switch Liquid level make mercury solution less than controlling first shut-off valve and being turned on and off for the second shut-off valve after preset height Flow into the mercury solution intracavitary.

In automatic subpackaging equipment as described above, it is preferable that the automatic subpackaging equipment further includes：Support platform is used In providing support, the station transport system, middle Ping Li bottle devices, to divide mercury device, upper cover Li bottle devices, drawing mechanism to be installed on described In support platform；The support platform is surrounded by groove for effectively being collected to water clock or the mercury being scattered.

The advantageous effect that technical solution provided by the utility model is brought is：

1) applicant carried out the exploitations of the automatic subpackaging of silver mercury capsule product and the equipment complex of mercury auto-filling；Significantly The production efficiency of silver mercury capsule product is improved, reduces process procedure, cost of labor is greatly reduced.

2) mercury security hidden trouble present in production and management process is eliminated, easy to produce, management is conducive to give up The recycling of mercury avoids causing mercury pollution to environment；Meanwhile the case where process operations employee directly, excessively contacts mercury is eliminated, Enterprise employee health safety has been effectively ensured；

3) according to the particularity of raw material, to dividing mercury device to do special designing, in order to collect useless mercury, avoid environment dirty Dye.

Description of the drawings

Fig. 1 is the front view of dentistry silver mercury capsule product automatic subpackaging equipment in the preferred embodiment in the utility model；

Fig. 2 is the vertical view of dentistry silver mercury capsule product automatic subpackaging equipment in the preferred embodiment in the utility model；

Fig. 3 is the structural schematic diagram of dentistry silver mercury capsule product in the prior art；

Fig. 4 is the structural schematic diagram for dividing mercury device and mercury tank in the preferred embodiment in the utility model；

Fig. 5 is the front view for dividing mercury device in the preferred embodiment in the utility model；

Fig. 6 is the dimensional structure diagram for dividing mercury device in the preferred embodiment in the utility model；

In figure, bottle is examined in Ping Li bottle devices, 5- in 1- stations transport system, 2- artificial loadings area, the bottoms 3- bottle detection device, 4- Survey device, 6- divides mercury device, 7- to divide mercury detection device, 8- upper cover Li bottle devices, 9- detecting device for upper covers, 10- drawing mechanisms, 11- Store up mercury tank, the first shut-off valves of 12-, the second shut-off valves of 13-, 14- thirds shut-off valve, 15- mercury solutions chamber, 151- mercury solution chambers entrance, The first outlet of 152- mercury solution chambers, the second outlet of 153- mercury solution chambers, 16- material guiding hoppers, 17- mercury tank, 18- nitrogen inlets, 19- gas Waist in body sealing valve, 20- optoelectronic switches, 21- electromagnetic proximity switch, 22- watch windows, 23- capsules bottom, 24-, the tops 25-, 26- pedestals, 27- push rod, 271- through-holes, 28- positioning pins, 29- shells, 30- catch, 31- diversion pipes, 32- compressed springs, 33- mercury output channel, the first branch pipes of 34-, the second branch pipes of 35-, 36- thirds branch pipe, the 4th branch pipes of 37-, the 5th branch pipes of 38-, 39- Air branch pipe.

Specific implementation mode

It is new to this practicality below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer Type embodiment is described in further detail.

The orientation or positional relationship of the instructions such as term "upper", "lower" is based on attached drawing institute in the description of the present invention, The orientation or positional relationship shown is merely for convenience of description the utility model rather than requires the utility model must be with specific Azimuth configuration and operation, therefore should not be understood as limiting the present invention.

The utility model provides a kind of automatic subpackaging equipment for dentistry silver mercury capsule production, referring to Fig. 1, Fig. 2, Fig. 4~6, as a preferred implementation manner, above-mentioned automatic subpackaging equipment include：Station transport system 1 and along dentistry argental mercury Middle Ping Li bottle devices 4 that capsule manufacture process flow is sequentially arranged divide mercury device 6, upper cover Li bottle devices 8, drawing mechanism 10 and control Device；In order to find each process exception condition of production in time and ensure safety in production, which further includes：Bottom bottle detection device 3, Middle bottle detection device 5 divides mercury detection device 7, detecting device for upper covers 9.Wherein,

Station transport system 1 is used for feed station to each process operating space, according to the production process of dentistry silver mercury capsule, respectively Procedure is followed successively by：Feeding (or putting capsule bottom), peace in waist, divide mercury, peace top and discharging, accordingly, the behaviour of various processes Make region (or at completion) to be followed successively by：Lumbar region, the areas Fen Gong, peace top area, discharge zone in feeding area, peace；In practice, in order to subtract Few 1 occupied hall space of station transport system, indexing rotating disk may be used in station transport system 1, in indexing rotating disk Its circumferential direction of upper edge is formed with multiple stations, and the space indexed above rotating disk is in turn divided by circumferential along indexing rotating disk The operating area of various processes, when indexing rotates disc spins, station also can be with rotation, in indexing rotating disk floor projection Position on face can change, so that station is in the operating area of various processes successively；When production starts, in feeding Capsule bottom equipped with alloy for dental amalgam is put on the station of feeding area by area's feeding, feeding can be by operating personnel's craft Material, also can be by mechanical equipment feeding, and the present embodiment is to this without limiting.

Whether bottom bottle detection device 3 placed capsule bottom and capsule bottom on the station positioned at feeding area and is for detect It is no to put just, if not placing capsule bottom or capsule bottom is not put just, referred to as abnormality；Photoelectricity can be used in bottom bottle detection device 3 Formula detection device is arranged in feeding area；

Middle Ping Li bottle devices 4 are located at for waist in arranging, transmitting, and by middle waist indentation capsule bottom in process flow After the bottle detection device 3 of bottom；Specifically, middle Ping Li bottle devices 4 can be oscillation ordering bottle device, and lumbar region is arranged in peace, passes through gas Middle waist is pressed into capsule bottom by cylinder；

Whether middle bottle detection device 5 is pressed into capsule bottom for waist in detection and whether middle waist is put just, if middle waist is not pressed into Capsule bottom or middle waist are not put just, then referred to as abnormality is located at after middle bottle reason bottle device 4, i.e., in production process flow To bottle reason bottle device 4 in warp during treated waist be detected；Photoelectric detection device can be used in middle bottle detection device 5, setting The lumbar region in peace；

Divide mercury device 6, for dividing mercury to operate, i.e., for mercury solution to be squeezed into middle waist, in production process flow, position After middle bottle detection device 5, that is to say, that bottle detection device 5 in warp during treated waist carry out a point mercury；

Divide mercury detection device 7, for whether having mercury solution in waist in detection, if not having mercury solution in middle waist, is referred to as abnormal State；Divide mercury detection device 7 that metal detection device can be used, in production process flow, be located at and divide after mercury device 6, That is being detected to waist during treated through dividing mercury device 6；

Upper cover Li bottle devices 8, for arranging, transmitting top, and by waist in the indentation of top, to form the argental mercury glue dispensed Capsule；Specifically, upper cover Li bottle devices 8 can be oscillation ordering bottle device, by cylinder will waist in the indentation of top, when indentation, need to will come directly towards Tip-tilt is pressed into, and to ensure to squeeze out additional air in capsule, in production process flow, upper cover reason bottle device 8, which is located at, divides mercury After detection device 7, i.e., the operation of peace top is carried out to waist during treated through dividing mercury detection device；

Whether whether detecting device for upper covers 9 put just for detecting to come directly towards to be pressed into or come directly towards, if top is not pressed into or comes directly towards not It puts just, then referred to as abnormality；Photoelectric detection device can be used in detecting device for upper covers 9, in production process flow, upper cover Detection device 9 is located at after upper cover Li bottle devices 8, i.e., to through upper cover reason bottle device 8, treated that top is detected；

Drawing mechanism 10, for ejecting the silver mercury capsule dispensed to recycle, in production process flow, drawing mechanism 10 are located at after detecting device for upper covers 9；

Control system, respectively with station transport system 1, bottom bottle detection device 3, middle Ping Li bottle devices 4, middle bottle detection device 5, Divide mercury device 6, mercury detection device 7, upper cover Li bottle devices 8, detecting device for upper covers 9, drawing mechanism 10 is divided to connect, for controlling station Transport system, divides mercury device, upper cover reason bottle device and drawing mechanism to carry out respective operation at middle bottle reason bottle device, for being examined in bottom bottle When surveying device, middle bottle detection device, dividing that any detection device detects abnormality in mercury detection device and detecting device for upper covers, Make station transport system, middle Ping Li bottle devices, mercury device, upper cover Li bottle devices and drawing mechanism divided to stop operation.Control system can be with It is PLC (Programmable Logic Controller, programmable logic controller (PLC)) control system.

The above-mentioned automatic subpackaging equipment for dentistry silver mercury capsule production is also wrapped as a preferred implementation manner, It includes：Recycle magazine, for the capsule that access is ejected by drawing mechanism 10, be collected simultaneously due to capsule installation it is not tight caused by leak Mercury is located in production process flow after drawing mechanism 10.Specifically, recycling magazine passes through sliding rail and drawing mechanism 10 Connection, capsule are slid into recycling magazine after the ejection of drawing mechanism 10 along sliding rail；It recycles magazine and is equipped with the interlayer with mesh, a side Face energy access capsule finished product, on the other hand the mercury (if any) of leakage, which can be leaked by mesh to lower layer, is collected, therefore returns Rewinding box also has the function of the mercury of collection leakage, can ensure that once having and installs not tight capsule leakage or leakage powder, can be right in time It is collected, and avoids pollution external environment.

The above-mentioned automatic subpackaging equipment for dentistry silver mercury capsule production, as a preferred implementation manner, in life It produces in process flow, after detecting device for upper covers 9, before drawing mechanism 10, the multiple pressure device in top is additionally provided with, for again Pressing top ensures that top is installed in place；Specifically, it includes round roller device to come directly towards multiple pressure device, passes through round roller device Top can be re-pressed once, to ensure that top is installed in place.

The above-mentioned automatic subpackaging equipment for dentistry silver mercury capsule production, as a preferred implementation manner, should be certainly Dynamic dispensing apparatus further includes support platform, and for providing support, platform is sealed around；Specifically, platform surrounding is mounted on position To ensure that equipment is run in relatively closed space station delivery system is installed on the platform in the organic glass on platform System 1, middle bottle reason bottle device 4, middle bottle detection device 5, divides mercury device 6, divides mercury detection device 7, upper cover reason bottle at bottom bottle detection device 3 Device 8, detecting device for upper covers 9 and drawing mechanism 10.It is highly preferred that the platform of the automatic subpackaging equipment is surrounded by under platform The groove of side, for effectively being collected to water clock or the mercury being scattered, to prevent that mercury is scattering into ground；The utility model it is preferred In embodiment, equipment platform desktop surrounding has the groove of 30mm × 40mm (depth × width), groove to be connect with platform desktop Cell wall be inclined surface, since the mobility of mercury is splendid and pole is not easy to stick glutinous, so when mercury water clock or when being scattered, groove can be flowed into In, it can effectively recycle.

The above-mentioned automatic subpackaging equipment for dentistry silver mercury capsule production, as a preferred implementation manner, from The areas Fen Gong to peace top area is equipped with laminar flow hood, and for toxic gas (i.e. mercury vapour) to be discharged, specifically, laminar flow hood includes case Body, wind turbine (preferably frequency-changing adjustable wind turbine), filtration system, air duct；It is highly preferred that being equipped with vacuum table on the outer cover of babinet For monitoring.

The above-mentioned automatic subpackaging equipment for dentistry silver mercury capsule production divides mercury as a preferred implementation manner, Device 6 includes storage mercury tank 11, the first shut-off valve 12, divides mercury device；Above-mentioned component is introduced one by one below.

Mercury tank 11 is stored up, tank body is equipped with mercury entrance and mercury exports, and mercury entrance is connect with mercury tank 17, can squeeze mercury by nitrogen Mercury in tank 17 makes it enter storage mercury tank 11 by mercury entrance, and mercury outlet is connect through mercury output channel 33 with mercury device is divided, for receiving And the mercury metal of temporarily 17 output of storage mercury tank；For the ease of production, mercury entrance may be disposed at top of the tank, and mercury outlet is set It is placed in tank base.Preferably, the mercury metal in mercury tank 17 is squeezed into storage mercury tank 11.It is highly preferred that on 11 tank body of storage mercury tank It equipped with nitrogen inlet 18, is connect with source nitrogen, can will store up the air in mercury tank 11 by the input of minute-pressure nitrogen is discharged, and prevents The only oxidation of mercury.The gas sealing valve 19 that air is equipped with by 11 tank body of storage mercury tank is discharged.It is further preferred that 11 tank of storage mercury tank Watch window 22 is additionally provided on body, for observing the liquid level inside storage mercury tank 11.

First shut-off valve 12, is set on mercury output channel 33, for ending storage mercury tank 11, anti-leak-stopping mercury and adjusting storage mercury Tank 11 goes out mercury quantity.

Preferably, above-mentioned point of mercury device also uses double valve to design, that is, above-mentioned point of mercury device further include：Second shut-off valve 13, It is set on mercury output channel 33, and positioned at the lower section of the first shut-off valve 12, therefore is formed centainly between two shut-off valve Space can be used for temporarily storing mercury solution.Solenoid valve may be used in second shut-off valve 13 and the first shut-off valve 12, is conducive to automation It is controlled to be turned on and off.Dividing between mercury device and storage mercury tank 11, is being controlled using double valve, the cut-off of the second shut-off valve 13 and first Interlocking can be formed between valve 12, first closes the second shut-off valve 13, opens the first shut-off valve 12, and mercury solution can only enter mercury output channel It in 33, stays between the first shut-off valve 12 and the second shut-off valve 13 after being injected with the mercury solution of preset vol, closes the first shut-off valve 12, the second shut-off valve 13 is opened, mercury solution could enter and divide in mercury device.The unlatching of first shut-off valve 12 and the second shut-off valve 13 or pass It closes and is controlled by control device.

It in order to further ensure safety, prevents mercury from revealing, third shut-off valve 14 is provided on mercury output channel 33, is located at The top of first shut-off valve 12.Third shut-off valve 14 uses ball valve, can manually control it by operating personnel and be turned on and off.

The above-mentioned automatic subpackaging equipment for dentistry silver mercury capsule production divides mercury as a preferred implementation manner, Device includes：Pedestal 26, mercury solution chamber 15, the first branch pipe 34, the second branch pipe 35, third branch pipe 36, the 4th branch pipe 37, the 5th branch pipe 38, air branch pipe 39, press device, push rod 27 and diversion pipe；Wherein, for pedestal 26 for providing support, setting is flat in support On platform.Mercury solution chamber 15, for storing mercury solution, volume is less than the volume of storage mercury tank 11, and the entrance of mercury solution chamber 15, which is used as, divides mercury device Entrance connect with the outlet of mercury output channel 33, the first outlet 152 of mercury solution chamber is upper with the first branch pipe 34 for extending downwardly End connection, it is preferable that 34 vertical arrangement of the first branch pipe, the lower end of the first branch pipe 34 and the top in horizontally disposed 4th branch pipe 37 The connection of the first inflow entrance, the first outlet 152 of the mercury solution of mercury solution chamber through mercury solution chamber flows into the first branch pipe 34, until it is close or Arrive at first inflow entrance on the top of the 4th branch pipe 37；It is provided on the lower part of the 4th branch pipe 37 opposite with the first inflow entrance First outflux, the first outflux are connected to the upper end of the second branch pipe 35 extended downwardly, it is preferable that 35 vertical cloth of the second branch pipe It sets, the lower end of the second branch pipe 35 is connected to the lower end of third branch pipe 36, the second outlet of the upper end and mercury solution chamber of third branch pipe 36 153 connections, the mercury solution of mercury solution chamber flow into third branch pipe, in the second branch pipe by the second outlet 153 of mercury solution chamber, until close or support Up to the first outflux of the lower part of the 4th branch pipe 37；Second outflux of the upper end of the 5th branch pipe 38 and the lower part of the 4th branch pipe 37 Connection, the lower end of the 5th branch pipe 38 are connected to as dividing the mercury of mercury device to export with diversion pipe, and diversion pipe will be by dividing the mercury of mercury device to export The mercury solution of outflow imports in capsule in waist, and the second outflux with the lower part of the 4th branch pipe 37 is equipped on the top of the 4th branch pipe 37 Opposite fabrication hole is connected to even open to atmosphere air branch pipe 39.First branch pipe 34, the second branch pipe 35 and third branch pipe 36 can It, can also be coplanar with non-coplanar.

The push rod 27 of the axial movement along the 4th branch pipe 37, push rod 27 and the 4th branch pipe are equipped in the 4th branch pipe 37 It is dynamic sealing between 37 inner wall, such as can is that contact seal specifically can be in push rod 27 and the 4th branch pipe 37 It is provided with felt collar between wall so as to be sealed between push rod 27 and the 4th branch pipe 37, the left end of push rod 27 is located at the 4th branch pipe 37 Left end outside, the right end of push rod 27 is located in the 4th branch pipe 37, and the right end of the 4th branch pipe 37 is blind end, in push rod 27 Being equipped between left end and the left end of the 4th branch pipe 37 when resetting-mechanism is disappeared with the thrust suffered by push rod 27 to the right makes push Bar 27 resets, even if push rod 27 is moved to the left, is referred to as 27 present position of push rod after reset to put mercury position.Resetting-mechanism Preferably compressed spring 32.It is equipped in push rod 27 through its axial through-hole 271, the volume of through-hole 271 is an argental mercury The mercury use of capsule.When move right under thrust of the push rod 27 to the right a distance after, by push rod 27 at this time Position is known as receiving mercury position, after push rod 27 moves a certain distance in order to prevent, is more than to receive mercury position, push rod 27 is exposed to the 4th Length outside pipe 37 is set as a distance, and the left end of the 4th branch pipe 37 limits push rod 27 at this time.In receipts mercury position When, through-hole 271 is connected to the upper end of the lower end of the first branch pipe 34, the second branch pipe 35, to make the first branch pipe 34, the second branch pipe 35 It is penetrated through with third branch pipe 36, forms U-shaped or V-structure, the mercury solution in the first branch pipe 34 flows into through-hole 271, until in through-hole Mercury solution is filled.After thrust suffered by the push rod 27 to the right disappears, push rod 27 is under the action of resetting-mechanism along the 4th The axial direction of pipe 37 is moved to the left, and due to the blocking of 37 inner tubal wall of the 4th branch pipe, push rod 27 is in moving process, through-hole 271 The mercury solution inside filled will not flow out to outside the 4th branch pipe 37, until push rod 27 is moved to and puts mercury position, through-hole 271 is by the 5th at this time Branch pipe 38 is connected to air branch pipe 39, and under atmospheric action, the mercury solution in through-hole 271 flows into the 5th branch pipe 38, by the 5th branch pipe 38 lower end flows into diversion pipe 31, so completes the waist into capsule and exports a silver mercury capsule mercury use.

Press device is used to apply thrust to the right to push rod 27 so that through-hole 271 in push rod 27 is by the first branch pipe 34, the second branch pipe 35 is connected to.It can be by operating personnel's Manual press, it is preferable that press device includes cam and rotating mechanism, convex The wheel rim of wheel is contacted with the left side of push rod 27, and rotating mechanism is connect with cam to be rotated with driving cam so that cam first to Push rod 27 applies thrust, until push rod 27, which is in, receives mercury position, then reduces the thrust applied to push rod 27 again, until For push rod 27 in dividing mercury position, i.e. rotating mechanism to rotate a circle per driving cam under the action of resetting-mechanism, push rod 27 is complete It is moved back and forth at primary, divides mercury device one silver mercury capsule mercury use of output outward, that is, completed a point of mercury and operate, and so on, It gradually carries out point mercury to operate, completes the waist into multiple capsules and export a silver mercury capsule mercury use.

For the ease of maintenance, the right end of the 4th branch pipe 37 is dismountable blind end, and such as right end of the 4th branch pipe 37 is to set Female open end is bolted with bolt in the open end, so that the right end of the 4th branch pipe 37 is become blind end by bolt.Point When mercury, bolt screws in open end；When maintenance, spiral screws out.The lower end junction of the lower end of third branch pipe 36 and the second branch pipe 35 It is formed with access hole, screw thread is set in access hole, bolt is bolted at access hole, is closed access hole by bolt.When dividing mercury, Bolt screws in access hole to block；When maintenance, spiral is screwed out to open access hole.

In order to consolidate position of the push rod 27 in the 4th branch pipe 36, the mercury device is divided to further include：Positioning pin 28, catch 30 and branch Frame.The left end of push rod 27 is fixed on one end of catch 30, and the left end of positioning pin is fixed on the other end of catch 30, positioning pin 28 It is movably arranged on holder.Holder is arranged on pedestal or supporting table.

Preferably, the mercury device is divided to further include：Shell 29 on pedestal 26.The first branch pipe 34, are provided in shell 29 Two branch pipes 35, third branch pipe 36, the 4th branch pipe 37, the 5th branch pipe 38, air branch pipe 39.It, will due to conveying mercury solution in each pipeline It is placed in shell 29, increases the safety of production.

It is highly preferred that dividing the mercury device to further include：Material guiding hopper 16 and elevating mechanism are arranged with diversion pipe 31 in the upper end, are rising It moves up and down under the driving of descending mechanism, when into capsule, waist injects mercury solution, material guiding hopper 16, which moves down, to be inserted into capsule In waist, after having injected mercury solution, material guiding hopper 16 moves upwardly off waist in the capsule, and waist is in auto station delivery system in the capsule Enter subsequent processing under the drive of system.Setting material guiding hopper 16 can adjust mercury solution (diversion pipe and middle waist at a distance from middle waist bottom surface Bottom distance is relatively far away from), play the role of drainage and reduce mercury solution drippage height, is splashed out when preventing mercury solution from dripping.

It is highly preferred that above-mentioned point of mercury device further includes：Optoelectronic switch 20 is set to outside mercury solution chamber 15, is connect with control device, For detecting whether the liquid level in mercury solution chamber 15 is less than preset height, if being less than, make the first cut-off of control device control Valve 12 and the second shut-off valve 13 are turned on and off so that mercury solution, which flows into, mends mercury in mercury solution chamber 15.

It is highly preferred that above-mentioned point of mercury device further includes：Electromagnetic proximity switch 21 is set to the lower section of shell 29, for counting, Filling number is calculated, personnel easy to operation understand the production quantity of product.

The utility model embodiment provides a kind of automatic subpackaging method for dentistry silver mercury capsule production, passes through Above-mentioned automatic subpackaging equipment is implemented, and includes the following steps：

Feeding：The capsule bottom equipped with alloy for dental amalgam is put into the station in station transport system 1 in feeding area, so Lumbar region in peace is delivered to by station transport system 1 afterwards；

Step 2, waist in peace：Middle waist is arranged, is transmitted to the first precalculated position by lumbar region in peace, and middle waist is pressed into and is placed In capsule bottom in station, then station transport system 1 is delivered to the areas Fen Gong；

Step 3 divides mercury：It is operated, mercury solution is squeezed into middle waist, then by dividing mercury device to carry out point mercury in the areas Fen Gong Peace top area is delivered to by station transport system 1；

Step 4, peace top：Peace top area will top arrange be transmitted to the second precalculated position, will top indentation in waist with The silver mercury capsule dispensed is formed, discharge zone is then delivered to by station transport system 1；

Step 5, discharging：The silver mercury capsule dispensed that step 4 obtains is ejected by drawing mechanism 10 in discharge zone, Complete entire automatic subpackaging process.

The above-mentioned automatic subpackaging method for dentistry silver mercury capsule production, as a preferred implementation manner, in step Further include that step is pressed in top again between rapid four and step 5：Pressing top ensures that top is installed in place again.

The utility model embodiment additionally provides a kind of automatic subpackaging method for dentistry silver mercury capsule production, leads to It crosses above-mentioned automatic subpackaging equipment to implement, include the following steps：

Step 1, feeding and for the first time detection：Capsule bottom equipped with alloy for dental amalgam is placed in the capsule bottom in station； Then whether not just to detect whether to placed capsule bottom and capsule bottom position, if not placing capsule bottom or capsule bottom not canonical Station transport system 1 out of service is simultaneously alarmed, and next step is entered if without exception；

Step 2 waist and detects for second in peace：Middle waist is arranged to and is transmitted to the first precalculated position, the indentation of middle waist is put In the capsule bottom set；Then whether not just whether waist be pressed into capsule bottom or middle waist position in detecting, if middle waist is not pressed into Capsule bottom or middle waist are out of alignment, then station transport system 1 out of service and alarm, and next step is entered if without exception；

Step 3 divides mercury and third time to detect：It is operated by dividing mercury device to carry out point mercury, mercury solution is squeezed into middle waist； Then whether there is mercury in waist in detecting, station transport system 1 out of service and alarm if mercury-free, it is such as without exception to enter lower step Suddenly；

Step 4, peace top and the 4th detection：Top is arranged and is transmitted to the second precalculated position, during top is pressed into Waist；Then during whether detection top is pressed into waist or top position whether not just, if top without waist in indentation or top position not Just, then it station transport system 1 out of service and alarms, next step is entered if without exception；

Step 5, discharging：The capsule automatic ejection dispensed for being obtained step 4 by drawing mechanism 10 is completed entire Automatic subpackaging process.

The above-mentioned automatic subpackaging method for dentistry silver mercury capsule production, as a preferred implementation manner, in step Further include that step is pressed in top again between rapid four and step 5：Pressing top ensures that top is installed in place again.

Embodiment

A kind of automatic subpackaging equipment for dentistry silver mercury capsule production that this preferred embodiment provides, complete machine are whole Control device is automatically controlled using PLC automatic control devices, and all control sections are analyzed through PLC automatic control device automatic fitrations Reach and most accurately controls.The package size of automatic subpackaging equipment provided in this embodiment is 1200 × 700 × 1400m, referring to Fig. 1 and Fig. 2.The platform surrounding of equipment is respectively mounted organic glass, to ensure inside equipment to run in relatively closed space, keeps away Exempt to impact external environment.Equipment platform part surrounding is designed with groove, and it acts as collect to be scattered in process of production Or the mercury solution of water clock is polluted the environment with preventing that mercury is scattering into ground.

Referring to Fig. 1, Fig. 2, above-mentioned automatic subpackaging equipment further includes：Station transport system 1, bottom bottle detection device 3, middle bottle reason bottle devices 4, middle bottle detection device 5 divide mercury device 6, divide mercury detection device 7, upper cover Li bottle devices 8, detecting device for upper covers 9, discharging dress Set 10 and recycling magazine；Wherein,

Station transport system 1 uses 24 equation graduation rotating disks, at feed station to each process completion, i.e., successively will A certain station is delivered to lumbar region in feeding area, peace, the areas Fen Gong, peace top area, discharge zone, to complete entire automatic subpackaging process；

Whether bottom bottle detection device 3, the station in detection station transport system 1 placed capsule bottom behind feeding area And not just whether capsule bottom position；

Middle Ping Li bottle devices 4 use oscillation ordering bottle device, after being set to bottom bottle detection device 3 by process flow, for will in Waist arranges, is transmitted to designated position, and middle waist is pressed into capsule bottom by cylinder；

Whether middle bottle detection device 5 is pressed into glue after being set to middle Ping Li bottle devices 4 by process flow for waist in detection Not just whether capsule bottom or middle waist position；

Point mercury device 6, after being set to middle bottle detection device 5 by process flow, for dividing mercury to operate, i.e., for by mercury solution It is squeezed into waist；

Divide mercury detection device 7, after being set to point mercury device 6 by process flow, for whether having mercury in waist in detection；

Upper cover Li bottle devices 8 use oscillation ordering bottle device, after being set to point mercury detection device 7 by process flow, for that will push up Head arranges and is transmitted to designated position, and will come directly towards waist in indentation by cylinder；

Detecting device for upper covers 9, after being set to upper cover Li bottle devices 8 by process flow, for detect top whether be pressed into or Whether not just to come directly towards position；

The multiple pressure device in top after being set to detecting device for upper covers 9 by process flow, comes directly towards multiple pressure device and is rolled by circle Wheel apparatus can re-press top once, to ensure that top is installed in place；

Drawing mechanism 10, after being set to the multiple pressure device in top by process flow, for pushing up the capsule dispensed automatically Go out to recycling magazine；

Magazine is recycled, is set at drawing mechanism 10 by process flow, for the capsule that access drawing mechanism 10 ejects, together When collect due to capsule installation it is not tight caused by leak mercury.Recycling magazine also has collecting action, it is ensured that once there is installation not tight Capsule leakage or leakage powder, can in time be collected it, avoid pollution external environment.

The operation of the above-mentioned automatic subpackaging equipment for dentistry silver mercury capsule production, using the intermittent segmentation of 24 deciles To complete waist in artificial loading, peace, divide mercury, peace top, discharging production process.Entire production process be divided into artificial loading, It detects, waist, detection in peace divide mercury, detection, peace top to detect, come directly towards multiple pressure, discharging, totally six procedures, specific as follows：

1) artificial loading, for the first time detection

The capsule bottom equipped with alloy for dental amalgam is manually put into 24 equation graduation rotating disks (i.e. auto station transport system 1) In, 24 equation graduation rotating disks rotate into next procedure automatically, this process is equipped with Photoelectric Detection (detecting for the first time), through inspection It surveys, if without manually placing capsule bottom or capsule bottom not just, automatic stopping is simultaneously alarmed, and control system is shown and clearly prompt event Hinder position；Enter next process if without exception.

2) waist, second of detection in pacifying

Middle waist is managed into bottle by oscillation ordering bottle device and is transmitted to designated position, middle waist is pressed into glue by pneumatically heading into note cylinder Then capsule bottom carries out Photoelectric Detection (i.e. second of detection), if middle waist be not pressed into capsule bottom or middle waist pushed position not just, 24 Equation graduation rotating disk is automatically stopped rotation and alarms, and control system, which shows and makes, clearly prompts abort situation；As without exception, Capsule enters next process.

3) mercury, third time is divided to detect

It is operated by dividing mercury device 6 to carry out point mercury, mercury solution is squeezed into middle waist；Then by metal detection device centering waist Inside whether there is mercury to be confirmed (i.e. third time detects), 24 equation graduation rotating disks are automatically stopped rotation and alarm if mercury-free, Control device, which shows and makes, clearly prompts abort situation；As without exception, capsule enters next process.

4) peace top, the 4th detection

Top is arranged and is transmitted to designated position by oscillation ordering bottle device, waist in top being pressed by cylinder.Indentation When, top tip-tilt need to be pressed into, to ensure to squeeze out additional air in capsule.Capsule behind indentation top carries out photoelectricity inspection (i.e. the 4th time detection) is surveyed, if top is not pressed into or comes directly towards not just, 24 equation graduation rotating disks are automatically stopped rotation and alarm, Control device, which shows and makes, clearly prompts abort situation；If without exception, capsule enters lower top together and presses process again.

5) the multiple pressure in top：

Again top re-press once by round roller device, to ensure that top is installed in place.

6) it discharges：

Capsule is ejected to recycling magazine, entire automatic subpackaging process is completed.

Automatic subpackaging equipment provided in this embodiment substantially increases the production efficiency of existing dentistry silver mercury capsule product, contracting Subtract process procedure, cost of labor is greatly reduced；Mercury security hidden trouble present in production and management process is more eliminated, just In production, the recycling of management and useless mercury, avoid causing mercury pollution to environment.Meanwhile eliminate each process operation employee directly, mistake The case where more contact mercury, enterprise employee health problem is effectively ensured.

The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all in this practicality Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model Within the scope of shield.

Claims (10)

1. a kind of automatic subpackaging equipment for dentistry silver mercury capsule production, which is characterized in that the automatic subpackaging equipment Including：Station transport system, middle Ping Li bottle devices divide mercury device, upper cover Li bottle devices, drawing mechanism and control device；Wherein,

The station transport system is used at each process completion in feed station to dentistry silver mercury capsule process of producing product；

The middle Ping Li bottle devices are used for middle waist automatic arranging, are transmitted to the first precalculated position, and the indentation of middle waist has been put into institute State the capsule bottom in station；

Described point of mercury device is used to mercury solution being squeezed into through the middle bottle reason bottle device during treated in waist；

The upper cover Li bottle devices will divide mercury to fill for will come directly towards arrangement, be transmitted to the second precalculated position described in top indentation warp Set the silver mercury capsule dispensed with formation in waist during treated；

The drawing mechanism is used to eject the silver mercury capsule dispensed to recycle；

The control device manages bottle device with the station transport system, middle bottle, mercury device, upper cover reason bottle device, drawing mechanism is divided to connect It connects, for controlling the station transport system, middle bottle reason bottle device, mercury device, upper cover reason bottle device and drawing mechanism being divided to carry out respectively Operation.

2. automatic subpackaging equipment according to claim 1, which is characterized in that the automatic subpackaging equipment further includes：Bottom bottle Detection device, divides mercury detection device and detecting device for upper covers at middle bottle detection device；Wherein,

The operation of the bottom bottle detection device is located in dentistry silver mercury capsule process of producing product before the middle bottle reason bottle device, Whether the station for detecting the station transport system conveying placed whether capsule bottom and capsule bottom put just；

Before the operation of the middle bottle detection device divides mercury device in dentistry silver mercury capsule process of producing product described in, use In detection through the middle bottle reason bottle device during treated waist whether be pressed into whether capsule bottom or middle waist position put just；

The operation of described point of mercury detection device is located in dentistry silver mercury capsule process of producing product before upper cover reason bottle device, For detect divide mercury device described in warp treated in whether have mercury in waist；

The operation of the detecting device for upper covers is located in dentistry silver mercury capsule process of producing product before the drawing mechanism, uses In detection, through upper cover reason bottle device, treated whether top is pressed into or comes directly towards whether position puts just；

Control device, also with bottom bottle detection device, middle bottle detection device, mercury detection device and detecting device for upper covers is divided connects, use In in the bottom bottle detection device, middle bottle detection device, divide any detection device inspection in mercury detection device and detecting device for upper covers When measuring abnormality, makes the station transport system, middle Ping Li bottle devices, mercury device, upper cover Li bottle devices and drawing mechanism is divided to stop Only operate.

3. automatic subpackaging equipment according to claim 2, which is characterized in that the automatic subpackaging equipment further includes：Top Multiple pressure device, for pressing the top after detecting device for upper covers detection again to ensure that top is installed in place.

4. automatic subpackaging equipment according to any one of claim 1-3, which is characterized in that described to divide the mercury device to include： It stores up mercury tank, the first shut-off valve and divides mercury device；

The storage mercury tank divides mercury device to connect through mercury output channel for storing mercury solution with described；

First shut-off valve is set on the mercury output channel, is connect with the control device, to control described first section Only valve is turned on and off；

Described point of mercury device include：Pedestal, mercury solution chamber, the first branch pipe, the second branch pipe, third branch pipe, the 4th branch pipe, the 5th branch pipe, Air branch pipe, press device and push rod；

The pedestal is exported for providing support, the mercury solution chamber for storing mercury solution, entrance and the mercury of the mercury solution chamber The outlet of pipeline connects, and the first outlet of the mercury solution chamber is connect with the upper end of first branch pipe extended downwardly, and described the The lower end of one branch pipe is connect with first inflow entrance on the top of the 4th branch pipe, is provided on the lower part of the 4th branch pipe First outflux opposite with first inflow entrance, the upper end of first outflux and second branch pipe extended downwardly Connection, the lower end of second branch pipe are connect with the lower end of the third branch pipe, upper end and the mercury solution of the third branch pipe The second outlet of chamber connects, and the upper end of the 5th branch pipe is connect with the second outflux of the lower part of the 4th branch pipe, described The lower end of 5th branch pipe divides the mercury of mercury device to export as described in, is equipped with and second outflux on the top of the 4th branch pipe Opposite fabrication hole is connected with the air branch pipe at the fabrication hole, and the right end of the 4th branch pipe is blind end；

The push rod is set in the 4th branch pipe, and the left end of the push rod is located at outside the left end of the 4th branch pipe, institute It states push rod and is equipped with the through-hole through the upper and lower part of the push rod, the volume of the through-hole is a silver mercury capsule Mercury use；

The press device for drive the push rod to move reciprocatingly so that the through-hole successively will first branch pipe with The air branch pipe is connected to by the second branch pipe connection with the 5th branch pipe.

5. automatic subpackaging equipment according to claim 4, which is characterized in that the press device includes：It is rotating mechanism, convex Wheel and resetting spring；

The rotating mechanism is connect with the cam, for driving the cam to rotate；

The cam is contacted with the left side of the push rod；

The resetting spring is set between the left end and the left end of the 4th branch pipe of the push rod.

6. automatic subpackaging equipment according to claim 4, which is characterized in that described to divide the mercury device to further include：Second cut-off Valve is set on the mercury output channel and below first shut-off valve, is also connect with the control device, with control Second shut-off valve is turned on and off.

7. automatic subpackaging equipment according to claim 6, which is characterized in that described to divide the mercury device to further include：Optoelectronic switch, It is set to outside the mercury solution chamber, is also connect with the control device so that control device detects the mercury in the optoelectronic switch Liquid level in sap cavity is less than controlling being turned on and off for first shut-off valve and second shut-off valve after preset height Mercury solution is set to flow into the mercury solution intracavitary.

8. automatic subpackaging equipment according to claim 1, which is characterized in that the automatic subpackaging equipment further includes：Support Platform, for providing support, the station transport system, middle Ping Li bottle devices divide mercury device, upper cover Li bottle devices, drawing mechanism peace Loaded in the support platform；

The support platform is surrounded by groove for effectively being collected to water clock or the mercury being scattered.

9. automatic subpackaging equipment according to claim 4, which is characterized in that described to divide the mercury device to further include：Positioning pin, catch And holder；

The holder setting is on the base；

The side of the catch is fixed with the left end of the push rod；

The axial direction of the positioning pin is parallel with the axial direction of the push rod, and the left end of the positioning pin is fixed on the another of the catch Side, the positioning pin are axially movably arranged at along the positioning pin on the holder.

10. automatic subpackaging equipment according to claim 4, which is characterized in that the right end of the 4th branch pipe is detachable Blind end；

The lower end of the third branch pipe and the lower end junction of second branch pipe are formed with access hole.