CN207873091U - Semisolid continuous feeding Casting Equipment - Google Patents
Semisolid continuous feeding Casting Equipment Download PDFInfo
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- CN207873091U CN207873091U CN201820083482.5U CN201820083482U CN207873091U CN 207873091 U CN207873091 U CN 207873091U CN 201820083482 U CN201820083482 U CN 201820083482U CN 207873091 U CN207873091 U CN 207873091U
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- heater
- transmission device
- semisolid
- casting equipment
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Abstract
The utility model discloses a kind of semisolid continuous feeding Casting Equipment, including transmission device, primary heater, secondary heater, stainless steel crucible, cleaning device, spray equipment, thermocouple, closed conducts；The tilting inclination of transmission device is fixed with multiple stainless steel crucibles, middle part setting primary heater, the secondary heater of transmission device thereon, and secondary heater is arranged close to Casting Equipment, and each heater body sets thermocouple；One closed conduct is set inside primary heater and secondary heater, and stainless steel crucible passes through primary heating and reheating in closed conduct.The utility model provides the semisolid full-automatic continuous production apparatus of an automatic heating, charging, spraying and cleaning, coordinates thermocouple to carry out the accurate temperature controls of PID by the way of inductive heated, to obtain the semisolid embryo material of required temperature range；The closed conduit of the utility model makes the clean free from admixture of process of heating, while can keep heating temperature again.
Description
Technical field
The utility model belongs to casting field, more particularly relates to a kind of novel semisolid continuous feeding Casting Equipment, fits
For low-melting alloys such as aluminium alloys, it is mainly used for Die Casting and squeezes continuously casting production.
Background technology
Europe and the U.S. are the major areas of semi-solid casting technical research and application at present, in addition, Japan is in those early years
Just set up semisolid Metal Processing developmental research company.In the 21st century, semi-solid casting technology apply it is external by
Step becomes the field that each industrially-advanced country competitively develops, and is known as the emerging metal forming skill of a new generation by experts and scholars
Art.By years of researches and exploitation, currently, Al alloys andMg alloys semi-solid casting technology has been enter into industry in western developed country
The growth stage of application.External exploitation and production shows car in auto industry, the knuckle of Light-duty Vehicle, the pump housing, steering gear housing
The casting of the high intensity such as body, valve body, some suspension holdfast parts and wheel hub, high-compactness, high reliability request, using semi-solid casting
Make product may be implemented in technology forming inexpensive high production and high quality.With the development of domestic semi-soild-state technology, the country has
More people are studying and are producing semi-soild-state technology；Country's Semi-Solid Thixoforming technology is only limitted to early stage of development state at present, and half is solid
State production equipment is very few, we use a kind of continuous manufacture of novel semisolid now, carries out thixoextruding casting,
The processing method needs one that semisolid continuously manufactures at present can quantity-produced device.
Utility model content
1, purpose of utility model.
The utility model proposes a kind of continuous production devices, have realized the demand that current semisolid continuously manufactures.
2, technical solution used by the utility model.
The utility model discloses a kind of semisolid continuous feeding Casting Equipment, including transmission device, primary heater, two
Grade heater, stainless steel crucible, cleaning device, spray equipment, thermocouple, closed conduct；
The tilting inclination of transmission device, is fixed with multiple stainless steel crucibles thereon, and the middle part setting level-one of transmission device heats
Device, secondary heater, secondary heater are arranged close to Casting Equipment, and each heater body sets thermocouple；
One closed conduct is set inside primary heater and secondary heater, and stainless steel crucible passes through one in closed conduct
Secondary heating and reheating.
Further, the length of the primary heater is longer than the length of secondary heater.
Further, the closed conduct is externally wrapped with inductance.
Further, cleaning device, the gas that cleaning device is arranged by lower part is arranged in the transmission device lower support frame
Cylinder drives rotary-cleaning.
Further, spray equipment is arranged in the transmission device lower support frame, and spray equipment is arranged by its underpart
Cylinder drives rotary spraying.
Further, two or more thermocouples are arranged in described every grade heater body.
The utility model discloses a kind of semisolid continuous feeding casting methods, carry out in accordance with the following steps：
Step 1, stepper motor drive the transmission wheel work of transmission device, and in transmit process, semisolid embryo material is put into
In stainless steel crucible；
Step 2, crucible are transferred into level-one heating zone, and inductive heating is started to work, and the thermocouple above bar is to measuring
After aluminium bar temperature progress feedback op reaches preset temperature, two level heating zone is sent to by closed pipeline；
Thermocouple in step 3, two level heating zone above bar reaches default to measuring aluminium bar temperature progress feedback op
Temperature stops heating；
Step 4, by crucible in a manner of Tilting, pour into extruder cylinder, extruder obtains pouring into completion and confirms
After signal, automatic injection is carried out.
Further, further include that this crucible is sent to immediately below machine barrel by step 5, transmission device, cylinder drives clear
Rotary cleaning is scrubbed, brush is carried out to crucible internal walls；When clean the time reach when, stepper motor work, by this crucible circulate to
Next process；
Further, further include that step 6, another group of cylinder drive nozzle to start to work, sprayed automatically, nozzle then with
Spraying and the mode blown carry out coating spraying and drying to crucible；At the same time, in addition several groups of semisolid aluminium bars are also heating
Area's lubrication groove stream carries out.
3, technique effect caused by the utility model.
(1) the utility model provides the full-automatic continuous production dress of semisolid of an automatic heating, charging, spraying and cleaning
It sets, thermocouple is coordinated to carry out the accurate temperature controls of PID by the way of inductive heated, to obtain the half of required temperature range
Solid-state embryo material；
(2) the utility model stepper motor drives transmission wheel to work, the reheating in transmit process, every time when heating,
Temperature sensor above bar carries out feedback op to measuring aluminium bar temperature, when temperature reaches set temperature, stops heating,
Close to setting heating the deadline when, measure aluminium bar temperature from target temperature difference it is larger when, heated current increase, this heating
Device control principle is that PID is temperature automatically controlled；After temperature is heated to solid-liquid region, transmission device is by crucible with the side of Tilting
Formula, realization embryo material heating is precisely controlled and continuous feeding.
(3) closed conduit of the utility model makes the clean free from admixture of process of heating, while can keep heating temperature again
Degree.
Description of the drawings
Fig. 1 is semisolid continuous casting apparatus monnolithic case figure.
Fig. 2 is semisolid continuous casting apparatus structure chart.
Fig. 3 is semisolid continuous casting apparatus internal structure chart.
Reference sign：
Transmission device 1, supporting rack 2, primary heater 3, secondary heater 4, stainless steel crucible 5, cleaning device 6, spraying
Device 7, thermocouple 8, closed conduct 9.
Specific implementation mode
Embodiment 1
As shown in Figure 1, the utility model proposes a kind of semisolid continuous feeding Casting Equipment, including transmission device 1, branch
Support 2, primary heater 3, secondary heater 4, stainless steel crucible 5, cleaning device 6, spray equipment 7, thermocouple 8, sealed tube
Road 9
1 tilting inclination of transmission device, is fixed with multiple stainless steel crucibles 5 thereon, and the middle part setting level-one of transmission device 1 adds
Hot device 3, secondary heater 4, secondary heater 4 are arranged close to Casting Equipment, and each heater body sets two thermocouples 8；One
One closed conduct 9 is set inside grade heater and secondary heater, and the closed conduct 9 is externally wrapped with inductance, stainless steel earthenware
Crucible 5 passes through primary heating and reheating in closed conduct.The length of wherein primary heater 3 is longer than secondary heater 4
Length.Cleaning device 6 and spray equipment 7, the cylinder band that cleaning device 6 is arranged by lower part is arranged in 1 lower support frame of transmission device
Dynamic rotary-cleaning, spray equipment 7 drive rotary spraying by the cylinder that its underpart is arranged.
Each component engagement process：Semisolid embryo material is put into stainless steel crucible 5, working signal is sent out, transmission device 1 will
Crucible is sent to heating in primary heater 3, and when 8 measured temperature of thermocouple reaches preset temperature, transmission device 1 is by stainless steel earthenware
Crucible 5, which is sent in secondary heater 4, carries out reheating, and after 8 measured temperature of thermocouple reaches, transmission device 1 is by stainless steel
Crucible 5 is poured into a manner of verting in extruder cylinder 10, and batch turning action terminates；Transmission device 1 continue by stainless steel crucible 5 into
Row transmission, is cleaned when reaching cleaning device 6, proceeds to carry out spray treatment in spray equipment 7 later, to be sprayed
After the completion, this stainless steel crucible 5 is sent to real hair position by transmission device, and single batch turning cycle is completed at this time；The biography of transmission device 1
It send by multiple crucibles are equidistantly placed on device, each crucible is put into a thixotroping aluminium bar, is recycled with this, real in this way
Existing semisolid continuously casting.
Embodiment 2
The utility model discloses a kind of semisolid continuous feeding casting methods, carry out in accordance with the following steps：
Step 1, stepper motor drive the transmission wheel work of transmission device, and in transmit process, semisolid embryo material is put into
In stainless steel crucible；
Step 2, crucible are transferred into level-one heating zone, and inductive heating is started to work, and the thermocouple above bar is to measuring
After aluminium bar temperature progress feedback op reaches preset temperature, two level heating zone is sent to by closed pipeline；
Thermocouple in step 3, two level heating zone above bar reaches default to measuring aluminium bar temperature progress feedback op
Temperature stops heating；
Step 4, by crucible in a manner of Tilting, pour into extruder cylinder, extruder obtains pouring into completion and confirms
After signal, automatic injection is carried out.
This crucible is sent to immediately below machine barrel by step 5, transmission device, and cylinder drives cleaning brush rotary cleaning, right
Crucible internal walls carry out brush；When cleaning time arrival, stepper motor work circulates this crucible to next process；
Step 6, another group of cylinder drive nozzle to start to work, and are sprayed automatically, the nozzle then side to spray and blow
Formula carries out coating spraying and drying to crucible；At the same time, in addition several groups of semisolid aluminium bars are also carried out in heating zone lubrication groove stream.
The transmission device of the utility model is ceramic transmission device, and ceramic band will not be influenced heating because of by magnetic field；Step
Stepper motor drives transmission wheel work, in transmit process, semisolid embryo material is put into stainless steel crucible, (stainless steel crucible is adopted
With special substance, contain micro- magnetic component, when heated, heating energy consumption can be reduced), crucible is transferred into heating zone, and inductive heating is opened
Beginning work is sent to second heating zone after being heated to set temperature, and every time when heating, the PT1000 temperature above bar passes
Sensor carries out feedback op to measuring aluminium bar temperature, when temperature reaches set temperature, stops heating, has been heated close to setting
When at the time, measure aluminium bar temperature it is larger from target temperature difference when, heated current increases, this heating device control principle is
PID is temperature automatically controlled；After temperature is heated to solid-liquid region, crucible in a manner of Tilting, is poured into extruder by transmission device
In barrel；Extruder obtains after pouring into completion confirmation signal, automatic injection is carried out, at this point, this crucible is sent to by transmission device
Immediately below machine barrel, cylinder drives cleaning brush rotary cleaning, and brush is carried out to crucible internal walls；When cleaning time arrival, step
Stepper motor works, this crucible is circulated to next process；Another at this time group of cylinder drives nozzle to start to work, and is sprayed automatically
It applies, nozzle then carries out coating spraying and drying in a manner of spraying and blow to crucible；At the same time, other several groups of semi solid aluminums
Stick is also carried out in heating zone lubrication groove stream, to realize semisolid continuously casting.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiment of the utility model is not by above-mentioned
The limitation of embodiment, under other any Spirit Essences and principle without departing from the utility model made by change, modify, replace
In generation, simplifies combination, should be equivalent substitute mode, is included within the scope of protection of the utility model.
In the description of the present invention, it should be understood that the term of indicating position or position relationship is based on attached drawing
Shown in orientation or positional relationship, be merely for convenience of describing the present invention and simplifying the description, rather than indicate or imply institute
The equipment or element of finger must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as to this reality
With novel limitation.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；Can be
Mechanical connection can also be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary two
The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
It is in the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, or
The utility model product using when the orientation or positional relationship usually put, be merely for convenience of description the utility model and letter
Change description, do not indicate or imply the indicated device or element must have a particular orientation, with specific azimuth configuration and
Operation, therefore should not be understood as limiting the present invention.In addition, term " first ", " second ", " third " etc. are only used for area
Divide description, is not understood to indicate or imply relative importance.
In addition, the terms such as term "horizontal", "vertical", " pendency " are not offered as requiring component abswolute level or pendency, and
It is that can be slightly tilted.It is not to indicate the structure if "horizontal" refers to only that its direction is more horizontal with respect to for "vertical"
It has to fully horizontally, but can be slightly tilted.
In the present invention unless specifically defined or limited otherwise, fisrt feature is on or below second feature
It may include that the first and second features are in direct contact, can also not be to be in direct contact but pass through it including the first and second features
Between other characterisation contact.Moreover, fisrt feature is on second feature, top and above include fisrt feature the
Right over two features and oblique upper, or be merely representative of fisrt feature level height and be higher than second feature.Fisrt feature is in the second spy
Under sign, lower section and fisrt feature included below are immediately below second feature and obliquely downward, or are merely representative of fisrt feature level
Height is less than second feature.
Claims (6)
1. a kind of semisolid continuous feeding Casting Equipment, it is characterised in that：Including transmission device, primary heater, two level heating
Device, stainless steel crucible, cleaning device, spray equipment, thermocouple, closed conduct；
The tilting inclination of transmission device is fixed with multiple stainless steel crucibles, the middle part setting primary heater of transmission device, two thereon
Grade heater, secondary heater are arranged close to Casting Equipment, and each heater body sets thermocouple；
One closed conduct is set inside primary heater and secondary heater, and stainless steel crucible adds in closed conduct by primary
Heat and reheating.
2. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that：The length of primary heater is long
In the length of secondary heater.
3. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that：Outside the closed conduct
Wind inductance.
4. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that：The transmission device lower part
Cleaning device is arranged in supporting rack, and cleaning device drives rotary-cleaning by the cylinder that lower part is arranged.
5. semisolid continuous feeding Casting Equipment according to claim 4, it is characterised in that：The transmission device lower part
Spray equipment is arranged in supporting rack, and spray equipment drives rotary spraying by the cylinder that its underpart is arranged.
6. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that：In every grade of heater
Two or more thermocouples are arranged in portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820083482.5U CN207873091U (en) | 2018-01-18 | 2018-01-18 | Semisolid continuous feeding Casting Equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820083482.5U CN207873091U (en) | 2018-01-18 | 2018-01-18 | Semisolid continuous feeding Casting Equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207873091U true CN207873091U (en) | 2018-09-18 |
Family
ID=63507374
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820083482.5U Active CN207873091U (en) | 2018-01-18 | 2018-01-18 | Semisolid continuous feeding Casting Equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207873091U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015252A (en) * | 2018-01-18 | 2018-05-11 | 苏州慧致轻合金科技有限公司 | Semisolid continuous feeding Casting Equipment and method |
-
2018
- 2018-01-18 CN CN201820083482.5U patent/CN207873091U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015252A (en) * | 2018-01-18 | 2018-05-11 | 苏州慧致轻合金科技有限公司 | Semisolid continuous feeding Casting Equipment and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201217 Address after: No.16 Jinlin Road, Changshu high tech Industrial Development Zone, Suzhou City, Jiangsu Province Patentee after: SUZHOU HYSPEED LIGHT ALLOY PROCESSING TECHNOLOGY Co.,Ltd. Address before: 215500 Xianshi Road, Changshu High-tech Industrial Development Zone, Suzhou City, Jiangsu Province Patentee before: SUZHOU HUIZHI LIGHT ALLOY TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right |