CN108015252A - Semisolid continuous feeding Casting Equipment and method - Google Patents

Semisolid continuous feeding Casting Equipment and method Download PDF

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Publication number
CN108015252A
CN108015252A CN201810048391.2A CN201810048391A CN108015252A CN 108015252 A CN108015252 A CN 108015252A CN 201810048391 A CN201810048391 A CN 201810048391A CN 108015252 A CN108015252 A CN 108015252A
Authority
CN
China
Prior art keywords
semisolid
crucible
heater
transmission device
continuous feeding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810048391.2A
Other languages
Chinese (zh)
Inventor
汪时宜
罗振宇
周银鹏
胡安
罗云斌
赵华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU HYSPEED LIGHT ALLOY PROCESSING TECHNOLOGY Co.,Ltd.
Original Assignee
Suzhou Hui Zhi Light Alloy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Hui Zhi Light Alloy Technology Co Ltd filed Critical Suzhou Hui Zhi Light Alloy Technology Co Ltd
Priority to CN201810048391.2A priority Critical patent/CN108015252A/en
Publication of CN108015252A publication Critical patent/CN108015252A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/30Accessories for supplying molten metal, e.g. in rations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/007Semi-solid pressure die casting

Abstract

The invention discloses a kind of semisolid continuous feeding Casting Equipment and method, including transmission device, primary heater, secondary heater, stainless steel crucible, cleaning device, spray equipment, thermocouple, closed conduct;The tilting inclination of transmission device, is fixed with multiple stainless steel crucibles thereon, and the middle part of transmission device sets primary heater, secondary heater, and secondary heater is set close to Casting Equipment, and each heater body sets thermocouple;One closed conduct is set inside primary heater and secondary heater, and stainless steel crucible is in closed conduct by once heating and reheating.The present invention provides the semisolid full-automatic continuous production apparatus of an automatic heating, charging, spraying and cleaning, coordinates thermocouple to carry out the accurate temperature controls of PID by the way of inductive heated, so as to obtain the semisolid embryo material of required temperature range;The closed conduit of the present invention causes the clean free from admixture of process of heating, while can keep heating-up temperature again.

Description

Semisolid continuous feeding Casting Equipment and method
Technical field
The invention belongs to casting field, more particularly relates to a kind of new semisolid continuous feeding Casting Equipment, is suitable for The low-melting alloys such as aluminium alloy, are mainly used for Die Casting and extruding continuously casting production.
Background technology
Europe and the U.S. are the major areas of semi-solid casting technical research and application at present, in addition, Japan is in those early years It just set up semisolid Metal Processing developmental research company.The application of in the 21st century, semi-solid casting technology abroad by Step becomes the field that each industrially-advanced country competitively develops, and is known as the emerging metal forming skill of a new generation by experts and scholars Art.By years of researches and exploitation, at present, Al alloys andMg alloys semi-solid casting technology has been enter into industry in western developed country The growth stage of application.External exploitation and production show, car, the knuckle of Light-duty Vehicle, the pump housing, steering gear housing in auto industry High intensity, high-compactness, the casting of high reliability request such as body, valve body, some suspension holdfast parts and wheel hub, using semi-solid casting Inexpensive high production and the high quality of product can be realized by making technology shaping.With the development of domestic semi-soild-state technology, the country has More people are studying and are producing semi-soild-state technology;Country's Semi-Solid Thixoforming technology is only limitted to early stage of development state at present, and half is solid State production equipment cans be counted on one's fingers, we use a kind of continuous manufacture of new semisolid now, carries out thixoextruding casting, The processing method needs one that semisolid continuously manufactures at present can quantity-produced device.
The content of the invention
1st, goal of the invention.
The present invention proposes a kind of continuous production device, has realized the demand that current semisolid continuously manufactures.
2nd, the technical solution adopted in the present invention.
The invention discloses a kind of semisolid continuous feeding Casting Equipment, including transmission device, primary heater, two level to add Hot device, stainless steel crucible, cleaning device, spray equipment, thermocouple, closed conduct;
The tilting inclination of transmission device, is fixed with multiple stainless steel crucibles thereon, and the middle part of transmission device sets level-one to heat Device, secondary heater, secondary heater are set close to Casting Equipment, and each heater body sets thermocouple;
One closed conduct is set inside primary heater and secondary heater, and stainless steel crucible passes through one in closed conduct Secondary heating and reheating.
Further, the length of the primary heater is longer than the length of secondary heater.
Further, winding inductance outside the closed conduct.
Further, the transmission device lower support frame sets cleaning device, the gas that cleaning device is set by lower part Cylinder drives rotary-cleaning.
Further, the transmission device lower support frame sets spray equipment, and spray equipment is set by its underpart Cylinder drives rotary spraying.
Further, described every grade heater body sets two or more thermocouples.
The invention discloses a kind of semisolid continuous feeding casting method, carry out in accordance with the following steps:
Step 1, stepper motor drive the transmission wheel work of transmission device, and in transmit process, semisolid embryo material is put into In stainless steel crucible;
Step 2, crucible are transferred into level-one heating zone, and inductive heating is started to work, and the thermocouple above bar is to measuring After aluminium bar temperature progress feedback op reaches preset temperature, two level heating zone is sent to by the pipeline of closing;
Thermocouple in step 3, two level heating zone above bar reaches default to measuring aluminium bar temperature progress feedback op Temperature stops heating;
Step 4, by crucible in a manner of Tilting, pour into extruder cylinder, extruder obtains pouring into completion and confirms After signal, automatic injection is carried out.
Further, further include step 5, this crucible is sent to immediately below machine barrel by transmission device, cylinder drives clear Rotary cleaning is scrubbed, brush is carried out to crucible internal walls;When clean the time reach when, stepper motor work, by this crucible circulate to Next process;
Further, further include step 6, another group of cylinder drives nozzle to start to work, sprayed automatically, nozzle then with Spraying and the mode blown carry out coating spraying and drying to crucible;At the same time, in addition several groups of semisolid aluminium bars are also heating Area's lubrication groove stream carries out.
3rd, technique effect caused by the present invention.
(1) present invention provides the semisolid full-automatic continuous production apparatus of an automatic heating, charging, spraying and cleaning, Thermocouple is coordinated to carry out the accurate temperature controls of PID by the way of inductive heated, so that obtain required temperature range half is solid State embryo material;
(2) stepper motor of the present invention drives transmission wheel to work, the reheating in transmit process, every time during heating, bar The temperature sensor of top carries out feedback op to measuring aluminium bar temperature, when temperature reaches design temperature, stops heating, is connecing During the nearly setting heating deadline, measure aluminium bar temperature it is larger from target temperature difference when, heated current increases, this heating unit Control principle is temperature automatically controlled for PID;After temperature is heated to solid-liquid region, transmission device by crucible in a manner of Tilting, Realize that embryo material heating is precisely controlled and continuous feeding.
(3) closed conduit of the invention causes the clean free from admixture of process of heating, while can keep heating-up temperature again.
Brief description of the drawings
Fig. 1 is semisolid continuous casting apparatus monnolithic case figure.
Fig. 2 is semisolid continuous casting apparatus structure chart.
Fig. 3 is semisolid continuous casting apparatus cut-away view.
Description of reference numerals:
Transmission device 1, supporting rack 2, primary heater 3, secondary heater 4, stainless steel crucible 5, cleaning device 6, spraying Device 7, thermocouple 8, closed conduct 9.
Embodiment
Embodiment 1
As shown in Figure 1, a kind of semisolid continuous feeding Casting Equipment proposed by the present invention, including transmission device 1, supporting rack 2nd, primary heater 3, secondary heater 4, stainless steel crucible 5, cleaning device 6, spray equipment 7, thermocouple 8, closed conduct 9
1 tilting inclination of transmission device, is fixed with multiple stainless steel crucibles 5 thereon, and the middle part of transmission device 1 sets level-one to add Hot device 3, secondary heater 4, secondary heater 4 are set close to Casting Equipment, and each heater body sets two thermocouples 8;One One closed conduct 9, the outside of the closed conduct 9 winding inductance, stainless steel earthenware are set inside level heater and secondary heater Crucible 5 is in closed conduct by once heating and reheating.The length of wherein primary heater 3 is longer than secondary heater 4 Length.1 lower support frame of transmission device sets cleaning device 6 and spray equipment 7, the cylinder band that cleaning device 6 is set by lower part Dynamic rotary-cleaning, the cylinder that spray equipment 7 is set by its underpart drive rotary spraying.
Each component engagement process:Semisolid embryo material is put into stainless steel crucible 5, sends working signal, transmission device 1 will Crucible is sent to heating in primary heater 3, and when thermocouple 8, which measures temperature, reaches preset temperature, transmission device 1 is by stainless steel earthenware Crucible 5, which is sent in secondary heater 4, carries out reheating, and after thermocouple 8, which measures temperature, to be reached, transmission device 1 is by stainless steel Crucible 5 is poured into a manner of verting in extruder cylinder 10, batch turning release;Transmission device 1 continue by stainless steel crucible 5 into Row transmission, is cleaned when reaching cleaning device 6, proceeds to spray treatment is carried out in spray equipment 7 afterwards, to be sprayed After the completion of, this stainless steel crucible 5 is sent to real hair position by transmission device, and single batch turning circulation at this time is completed;The biography of transmission device 1 Send by multiple crucibles are equidistantly placed with device, each crucible is put into a thixotroping aluminium bar, is circulated with this, real in this way Existing semisolid continuously casting.
Embodiment 2
The invention discloses a kind of semisolid continuous feeding casting method, carry out in accordance with the following steps:
Step 1, stepper motor drive the transmission wheel work of transmission device, and in transmit process, semisolid embryo material is put into In stainless steel crucible;
Step 2, crucible are transferred into level-one heating zone, and inductive heating is started to work, and the thermocouple above bar is to measuring After aluminium bar temperature progress feedback op reaches preset temperature, two level heating zone is sent to by the pipeline of closing;
Thermocouple in step 3, two level heating zone above bar reaches default to measuring aluminium bar temperature progress feedback op Temperature stops heating;
Step 4, by crucible in a manner of Tilting, pour into extruder cylinder, extruder obtains pouring into completion and confirms After signal, automatic injection is carried out.
This crucible is sent to immediately below machine barrel by step 5, transmission device, and cylinder drives cleaning brush rotary cleaning, right Crucible internal walls carry out brush;When cleaning time arrival, stepper motor work, this crucible is circulated to next process;
Step 6, another group of cylinder drive nozzle to start to work, and are sprayed automatically, the nozzle then side to spray and blow Formula carries out coating spraying and drying to crucible;At the same time, in addition several groups of semisolid aluminium bars are also carried out in heating zone lubrication groove stream.
The transmission device of the present invention is ceramic transmission device, and ceramic band will not be influenced heating because of be subject to magnetic field;Stepping electricity Machine drives transmission wheel work, and in transmit process, semisolid embryo material is put into stainless steel crucible, and (stainless steel crucible is using special Different material, containing micro- magnetic component, when heated, can reduce heating energy consumption), crucible is transferred into heating zone, and inductive heating starts work Make, after design temperature is heated to, be sent to second heating zone, every time during heating, the PT1000 temperature sensors above bar Feedback op is carried out to measuring aluminium bar temperature, when temperature reaches design temperature, stops heating, when being completed close to setting heating Between when, measure aluminium bar temperature from target temperature difference it is larger when, heated current increase, this heating unit control principle for PID from Dynamic temperature control;After temperature is heated to solid-liquid region, crucible in a manner of Tilting, is poured into extruder cylinder by transmission device It is interior;Extruder is obtained after pouring into completion confirmation signal, carries out automatic injection, at this time, this crucible is sent to machine by transmission device Immediately below barrel, cylinder drives cleaning brush rotary cleaning, and brush is carried out to crucible internal walls;When cleaning time arrival, stepping electricity Machine works, this crucible is circulated to next process;Another at this time group of cylinder drives nozzle to start to work, and is sprayed automatically, Nozzle then carries out coating spraying and drying in a manner of spraying and blow to crucible;At the same time, other several groups of semisolid aluminium bars Also carried out in heating zone lubrication groove stream, so as to fulfill semisolid continuously casting.
Above-described embodiment is the preferable embodiment of the present invention, but embodiments of the present invention and from above-described embodiment Limitation, other any Spirit Essences without departing from the present invention with made under principle change, modification, replacement, combine, simplification, Equivalent substitute mode is should be, is included within protection scope of the present invention.
In the description of the present invention, it is to be understood that the term of indicating position or position relationship is based on shown in attached drawing Orientation or position relationship, be for only for ease of the description present invention and simplify description, rather than instruction or imply signified equipment Or element there must be specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally;Can be that machinery connects Connect or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary, can be in two elements The connection in portion or the interaction relationship of two elements.For the ordinary skill in the art, can be according to specific feelings Condition understands the concrete meaning of above-mentioned term in the present invention.
In the description of the present invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ", The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, or should Invention product using when the orientation usually put or position relationship, be for only for ease of the description present invention and simplify description, without It is instruction or implies that signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore not It is understood that as limitation of the present invention.In addition, term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and cannot manage Solve to indicate or implying relative importance.
In addition, the term such as term " level ", " vertical ", " pendency " is not offered as requiring component abswolute level or pendency, and It is to be slightly tilted.Such as " level " only refers to that its direction is more horizontal with respect to for " vertical ", is not to represent the structure Have to fully horizontally, but can be slightly tilted.
In the present invention, unless otherwise clearly defined and limited, fisrt feature can be with or below second feature Directly contacted including the first and second features, can also include the first and second features not be direct contact but by them it Between other characterisation contact.Moreover, fisrt feature is on second feature, top and above to include fisrt feature special second Directly over sign and oblique upper, or be merely representative of fisrt feature level height and be higher than second feature.Fisrt feature second feature it Under, lower section and fisrt feature included below are immediately below second feature and obliquely downward, or be merely representative of fisrt feature level height Less than second feature.

Claims (9)

  1. A kind of 1. semisolid continuous feeding Casting Equipment, it is characterised in that:Including transmission device, primary heater, two level heating Device, stainless steel crucible, cleaning device, spray equipment, thermocouple, closed conduct;
    The tilting inclination of transmission device, is fixed with multiple stainless steel crucibles thereon, and the middle part of transmission device sets primary heater, two Level heater, secondary heater are set close to Casting Equipment, and each heater body sets thermocouple;
    One closed conduct is set inside primary heater and secondary heater, and stainless steel crucible is in closed conduct by once adding Heat and reheating.
  2. 2. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that:The length length of primary heater In the length of secondary heater.
  3. 3. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that:Outside the closed conduct Wind inductance.
  4. 4. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that:The transmission device lower part Supporting rack sets cleaning device, and the cylinder that cleaning device is set by lower part drives rotary-cleaning.
  5. 5. semisolid continuous feeding Casting Equipment according to claim 4, it is characterised in that:The transmission device lower part Supporting rack sets spray equipment, and the cylinder that spray equipment is set by its underpart drives rotary spraying.
  6. 6. semisolid continuous feeding Casting Equipment according to claim 1, it is characterised in that:In every grade of heater Portion sets two or more thermocouples.
  7. 7. a kind of semisolid continuous feeding casting method, it is characterised in that carry out in accordance with the following steps:
    Step 1, stepper motor drive the transmission wheel work of transmission device, in transmit process, semisolid embryo material are put into stainless In steel crucible;
    Step 2, crucible are transferred into level-one heating zone, and inductive heating is started to work, and the thermocouple above bar is to measuring aluminium bar After temperature progress feedback op reaches preset temperature, two level heating zone is sent to by the pipeline of closing;
    Thermocouple in step 3, two level heating zone above bar reaches preset temperature to measuring aluminium bar temperature progress feedback op Stop heating;
    Step 4, by crucible in a manner of Tilting, pour into extruder cylinder, extruder, which obtains pouring into, completes confirmation signal Afterwards, automatic injection is carried out.
  8. 8. semisolid continuous feeding casting method according to claim 7, it is characterised in that:
    Further include step 5, this crucible is sent to immediately below machine barrel by transmission device, cylinder drives cleaning brush rotary cleaning, Brush is carried out to crucible internal walls;When cleaning time arrival, stepper motor work, this crucible is circulated to next process.
  9. 9. semisolid continuous feeding casting method according to claim 8, it is characterised in that:
    Further include step 6, another group of cylinder drive nozzle to start to work, and is sprayed automatically, nozzle is then to spray and blow Mode carries out coating spraying and drying to crucible;At the same time, in addition several groups of semisolid aluminium bars are also carried out in heating zone lubrication groove stream.
CN201810048391.2A 2018-01-18 2018-01-18 Semisolid continuous feeding Casting Equipment and method Pending CN108015252A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810048391.2A CN108015252A (en) 2018-01-18 2018-01-18 Semisolid continuous feeding Casting Equipment and method

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Application Number Priority Date Filing Date Title
CN201810048391.2A CN108015252A (en) 2018-01-18 2018-01-18 Semisolid continuous feeding Casting Equipment and method

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CN108015252A true CN108015252A (en) 2018-05-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907144A (en) * 2018-06-14 2018-11-30 苏州慧驰轻合金精密成型科技有限公司 A kind of semi-solid squeeze casting vibration embryo equipment processed

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB732115A (en) * 1952-03-17 1955-06-22 Joseph Barry Brennan Casting apparatus
JPH08174184A (en) * 1994-12-28 1996-07-09 Honda Motor Co Ltd Device for supplying and melting casting material
US20030062144A1 (en) * 1997-07-24 2003-04-03 Shunzo Aoyama Method of producing semi-solid metal slurries
CN1594617A (en) * 2004-07-01 2005-03-16 北京科技大学 Device for preparing semisolid metal and alloy pulp or blank
CN107159861A (en) * 2017-05-16 2017-09-15 苏州金仓合金新材料有限公司 A kind of semi solid copper alloy continuous casting apparatus and method
CN207873091U (en) * 2018-01-18 2018-09-18 苏州慧致轻合金科技有限公司 Semisolid continuous feeding Casting Equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB732115A (en) * 1952-03-17 1955-06-22 Joseph Barry Brennan Casting apparatus
JPH08174184A (en) * 1994-12-28 1996-07-09 Honda Motor Co Ltd Device for supplying and melting casting material
US20030062144A1 (en) * 1997-07-24 2003-04-03 Shunzo Aoyama Method of producing semi-solid metal slurries
CN1594617A (en) * 2004-07-01 2005-03-16 北京科技大学 Device for preparing semisolid metal and alloy pulp or blank
CN107159861A (en) * 2017-05-16 2017-09-15 苏州金仓合金新材料有限公司 A kind of semi solid copper alloy continuous casting apparatus and method
CN207873091U (en) * 2018-01-18 2018-09-18 苏州慧致轻合金科技有限公司 Semisolid continuous feeding Casting Equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907144A (en) * 2018-06-14 2018-11-30 苏州慧驰轻合金精密成型科技有限公司 A kind of semi-solid squeeze casting vibration embryo equipment processed

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Effective date of registration: 20201216

Address after: No.16 Jinlin Road, Changshu high tech Industrial Development Zone, Suzhou City, Jiangsu Province

Applicant after: SUZHOU HYSPEED LIGHT ALLOY PROCESSING TECHNOLOGY Co.,Ltd.

Address before: 215500 Xianshi Road, Changshu High-tech Industrial Development Zone, Suzhou City, Jiangsu Province

Applicant before: SUZHOU HUIZHI LIGHT ALLOY TECHNOLOGY Co.,Ltd.