CN207872630U - Automatic sorting device - Google Patents
Automatic sorting device Download PDFInfo
- Publication number
- CN207872630U CN207872630U CN201721822286.7U CN201721822286U CN207872630U CN 207872630 U CN207872630 U CN 207872630U CN 201721822286 U CN201721822286 U CN 201721822286U CN 207872630 U CN207872630 U CN 207872630U
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- sorting
- transparent turntable
- camera
- host
- air blowing
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Abstract
The utility model discloses a kind of automatic sorting device and the method for sorting of automatic sorting device, including：Feed mechanism, sorting mechanism, rotating disk mechanism, vision-based detection mechanism, mechanism for sorting, the host for sorting basket and being all connected with the feed mechanism, sorting mechanism, rotating disk mechanism, vision-based detection mechanism and mechanism for sorting；The rotating disk mechanism includes transparent turntable and first motor, and the vision-based detection mechanism includes being respectively arranged on the first camera above transparent turntable and the second camera below transparent turntable；The mechanism for sorting includes at least two air blowing gas nozzles being set to above transparent turntable and the air compressor machine being connect with the air blowing gas nozzle.The utility model has unified grade allocation rule, by the way that the image information of material is sent to host, it is sorted after being judged again by host, sorting efficiency is high, error is small, saves human cost, and turntable is transparent turntable, so that the obverse and reverse of material can be detected, screening precision is further increased.
Description
Technical field
The utility model is related to automation fields, more particularly, to a kind of automatic sorting device.
Background technology
With the development of science and technology, most parts or food are needed after being processed to corresponding part and food
Grade is sieved, and judges non-defective unit and defective products or Grade A, goods of inferior quality or more grade.Traditional screening mode is mostly people
Work is sieved, not only inefficiency, high labor cost, and is easy to be influenced by worker's subjective factor and error occur, to cause letter
Breath erroneous judgement, the precision for the screening that downgrades.
Invention content
Based on this, the utility model lies in that overcoming prior art screening efficiency low, high labor cost, screening precision is low to be lacked
It falls into, a kind of automatic sorting device is provided.
Its technical solution is as follows：
A kind of automatic sorting device, for sorting material, including：Feed mechanism for receiving material, with feed mechanism
The cooperation of the first discharge port sorting mechanism, the rotating disk mechanism coordinated with the second discharge port of sorting mechanism matches with rotating disk mechanism
The vision-based detection mechanism and mechanism for sorting of conjunction, with mechanism for sorting cooperation sorting basket, and with the feed mechanism, collator
The host that structure, rotating disk mechanism, vision-based detection mechanism and mechanism for sorting are all connected with；The rotating disk mechanism includes going out for receiving second
The transparent turntable for the material that material mouth is exported and the first motor of the transparent turntable rotation of driving, the vision-based detection mechanism include
It is respectively arranged on the first camera above transparent turntable and the second camera below transparent turntable；The mechanism for sorting packet
The air blowing gas nozzle that at least two are set to above transparent turntable and the air compressor machine being connect with the air blowing gas nozzle are included, described at least two
Air blowing gas nozzle is set up in above transparent turntable and is arranged along the circle spacing of transparent turntable, and the air blowing gas nozzle is equipped with and is used for
Incude material first sensor, the first motor, the first camera, second camera and the air compressor machine with the master
Machine connects.
The technical program pre-sets the grade allocation rule of material on host；Material is delivered to feed mechanism；Row
Order mechanism receives the material from the first discharge port, and material is ranked up, and sends out the second discharge port one by one；Transparent turntable turns
The material from the second discharge port is moved and receives, material is arranged along the circle spacing of transparent turntable；First camera captures material
Direct picture, and image is sent to host, second camera captures the verso images of material, and image is sent to master
Machine；Host judges material grade according to the image of the first camera and second camera, and by gas nozzle of blowing accordingly by object
Material is blown in corresponding sorting basket and realizes sorting.Since the technical program has unified grade allocation rule, pass through vision-based detection
The image information of material is sent to host by mechanism, then is sorted after being judged by host, and sorting efficiency is high, is less prone to mistake
Difference has saved human cost, and the turntable of the technical program is transparent turntable, so that the equal energy of the obverse and reverse of material
It is enough detected, improves accuracy of detection, further increase screening precision.
It is equipped on first camera and on second camera for incuding material in one of the embodiments,
Second sensor, the second sensor connect with the host.
The feed mechanism includes the second motor of conveyer belt and driving conveyer belt operation in one of the embodiments,
The conveyer belt is equipped with the guardrail for being fixed on conveyer belt both sides along its length, and second motor is connect with the host.
The end of guardrail described in both sides is equipped with and the guardrail close to the side of conveyer belt in one of the embodiments,
In the baffle that angle is arranged, and two side shields are in horn-like setting, and the miner diameter end of the flare openings is set to the transmission
The end of band forms the first discharge port.
Further include solenoid valve, the quantity of the quantity of the solenoid valve and the air blowing gas nozzle in one of the embodiments,
Matching, the air blowing gas nozzle are connect by the solenoid valve with the air compressor machine, and the solenoid valve is connect with the host.
Further include that first coordinated respectively with first camera and second camera is mended in one of the embodiments,
Light device and the second light aid, first light aid are set up in above the transparent turntable, and second light aid is set up in institute
It states below transparent turntable, first light aid and second light aid are connect with the host.
The sorting mechanism includes the third of vibrating disk and the driving vibration disc vibration in one of the embodiments,
The discharge port of motor, the vibrating disk is the second discharge port, and the third motor is connect with the host.
The sorting mechanism further includes the linear guide in one of the embodiments, one end of the linear guide and institute
The connection of the second discharge port is stated, the other end of the linear guide extends to above the transparent turntable and matches with the transparent turntable
It closes.
Further include counter in one of the embodiments, the counter is connect with the host.
First camera and second camera are symmetrically set along the plane of transparent turntable in one of the embodiments,
It sets.
Description of the drawings
Fig. 1 is the structural schematic diagram of the automatic sorting device of the utility model.
Reference sign：
10, feed mechanism；11, the first discharge port；12, conveyer belt；13, guardrail；14, baffle；20, sorting mechanism；21,
Two discharge ports；22, vibrating disk；23, the linear guide；30, rotating disk mechanism；31, transparent turntable；40, vision-based detection mechanism；41,
One camera；42, second camera；50, mechanism for sorting；51, air blowing gas nozzle；511, the first air blowing gas nozzle；512, it second blows
Gas nozzle；60, basket is sorted；70, host.
Specific implementation mode
It is below in conjunction with attached drawing and specifically real to make the purpose of this utility model, technical solution and advantage be more clearly understood
Mode is applied, the utility model is described in further detail.It should be understood that the specific embodiments described herein
Only to explain the utility model, the scope of protection of the utility model is not limited.
Embodiment 1
A kind of automatic sorting device as shown in Figure 1, for sorting material, including：Feed mechanism for receiving material
10, the sorting mechanism 20 coordinated with the first discharge port 11 of feed mechanism 10 coordinates with the second discharge port 21 of sorting mechanism 20
Rotating disk mechanism 30, with rotating disk mechanism 30 coordinate vision-based detection mechanism 40 and mechanism for sorting 50, with mechanism for sorting 50 coordinate
Sort basket 60, and with the feed mechanism 10, sorting mechanism 20, rotating disk mechanism 30, vision-based detection mechanism 40 and mechanism for sorting
50 hosts 70 being all connected with.The rotating disk mechanism 30 includes the transparent turntable for receiving the material that the second discharge port 21 is exported
31 and the first motor that rotates of the transparent turntable 31 of driving（It is not shown in figure）.The transparent turntable 31 of present embodiment is that glass is saturating
Bright turntable.In order to ensure to maximize the utilization rate of transparent turntable 31, second discharge port 21 is located at the transparent turntable 31
Edge top, make the second discharge port export material along transparent turntable 31 circle spacing arrange, improve transparent turntable
Utilization rate.The vision-based detection mechanism 40 includes being respectively arranged on the first camera 41 of 31 top of transparent turntable and set on transparent turn
The second camera 42 of 31 lower section of disk；The mechanism for sorting 50 includes at least two inflatable gas for being set up in 31 top of transparent turntable
Mouth 51 and the air compressor machine being connect with the air blowing gas nozzle, circle spacing of at least two air blowing gas nozzles 51 along transparent turntable 31
Setting, and the air blowing gas nozzle 51 is equipped with the first sensor for incuding material, the first motor, the first camera
41, second camera 42 and the air compressor machine are connect with the host 70.In present embodiment, the air blowing gas nozzle 51 includes
First air blowing gas nozzle 511 and the second air blowing gas nozzle 522, the first air blowing gas nozzle 511 are good on transparent turntable 31 for blowing off
In product to corresponding sorting basket 60, the second air blowing gas nozzle 512 is used to blow off the defective products on transparent turntable 31 to corresponding
It sorts in basket 60.
Present embodiment pre-sets the grade allocation rule of material on host 70；For example, present embodiment is by material
It is divided into two grades of non-defective unit and defective products, and has formulated corresponding index respectively, by analyzing the image of material, analysis material is
It is no to reach corresponding index.Material is delivered to feed mechanism 10；Sorting mechanism 20 receives the material from the first discharge port 11, is
It avoids solid accumulation on transparent turntable 31 or desultorily arranges on transparent turntable 31 and influence to detect, the sequence
Material is ranked up by mechanism, sends out the second discharge port 21 one by one；Transparent turntable 31 is rotated and is received from the second discharge port 21
Material, material along transparent turntable 31 circle spacing arrange；Since material is arranged on transparent turntable 31, transparent turntable
Tow sides can be captured by camera, specifically, the first camera 41 capture material direct picture, and will figure
As being sent to host 70, second camera 42 captures the verso images of material, and image is sent to host 70；70 basis of host
The image of first camera 41 and second camera 42 judges material grade, and is blown to material by gas nozzle 51 of blowing accordingly
Sorting is realized in corresponding sorting basket.The quantity of air blowing gas nozzle 51 in present embodiment is two, main when material is non-defective unit
Machine 70 sends a command to the first air blowing gas nozzle 511, and the first air blowing gas nozzle 511 incudes whether corresponding material leads to by first sensor
It crosses the rotation of transparent turntable 31 and reaches position below, after first sensor senses material, the first air blowing gas nozzle 511 receives sky
Non-defective unit is blown off transparent turntable 31 and drops down onto corresponding sorting basket 60 by the gas that press is sent；Similarly, when material is defective products,
Host 70 sends a command to the second air blowing gas nozzle 512, and the second air blowing gas nozzle 512 receives the gas that air compressor machine is sent, non-defective unit is blown off
Transparent turntable 31 simultaneously drops down onto corresponding sorting basket 60.
Since present embodiment has unified grade allocation rule, by vision-based detection mechanism 40 by the image information of material
It is sent to host 70, then is sorted after being judged by host 70, sorting efficiency is high, is less prone to error, has saved human cost,
And the turntable of present embodiment is transparent turntable 31, so that the obverse and reverse of material can be detected, is improved
Accuracy of detection further increases screening precision.
In order to ensure that the first camera 41 and second camera 42 capture the accuracy of image, on first camera 41
And the second sensor for incuding material is equipped on second camera 42, the second sensor connects with the host 70
It connects.After the second sensor on the first camera 41 senses material, the first camera 41 captures the image of material；
Similarly, after the second sensor on second camera 42 senses material, second camera 42 captures material.Separately
Outside, in order to ensure that image that the first camera 41 and second camera 42 capture is the image of the same material, by described the
One camera 41 and second camera 42 are symmetrical arranged along the plane of transparent turntable 31, i.e., described first camera 41 is at transparent turn
Projection on disk 31 is overlapped with projection of the second camera 42 on transparent turntable 31.
The feed mechanism 10 includes conveyer belt 12 and drives the second motor of the operation of conveyer belt 12,12 edge of the conveyer belt
Length direction is equipped with the guardrail 13 for being fixed on conveyer belt both sides, and second motor is connect with the host 70.Conveyer belt 12 will
Material transportation is to sorting mechanism 20, in order to avoid the material on conveyer belt 12 is fallen, on the conveyor belt 12 along its traffic direction
Both sides are equipped with guardrail 13.
The end of guardrail 13 described in both sides is equipped with the guardrail 13 close to the side of conveyer belt 12 in angle setting
Baffle 14, and two side shields 14 are in horn-like setting, and the miner diameter end of the flare openings is set to the end of the conveyer belt 12
Portion forms the first discharge port 11, and the baffle 14 of flare openings enables the material on conveyer belt 12 to be accurately sent into collator
In structure 20.
Present embodiment further include for control air blowing gas nozzle 51 opening and closing solenoid valve, the quantity of the solenoid valve with it is described
The quantity Matching of air blowing gas nozzle 51, that is, in the present embodiment, the quantity of the solenoid valve is two, respectively with described the
First solenoid valve of one air blowing gas nozzle 511 cooperation and the second solenoid valve coordinated with the second air blowing gas nozzle 512, the air blowing
Gas nozzle 51 is connect by the solenoid valve with the air compressor machine, and the solenoid valve is connect with the host 70.Specifically, work as installation
After solenoid valve, the air compressor machine can continue to open, and when material is non-defective unit, host 70 sends a command to the first solenoid valve, the
One solenoid valve is opened, and whether the first air blowing gas nozzle 511 incudes corresponding material by the rotation of transparent turntable 31 by first sensor
Position below is reached, after first sensor senses material, since the first solenoid valve is opened, the first air blowing gas nozzle
511 can receive the gas that air compressor machine is sent, and non-defective unit is blown off transparent turntable 31 and drops down onto corresponding sorting basket 60；Similarly, work as object
When material is defective products, host 70 sends a command to second solenoid valve, and second solenoid valve is opened, and the second air blowing gas nozzle 512 receives sky
Non-defective unit is blown off transparent turntable 31 and drops down onto corresponding sorting basket 60 by the gas that press is sent.
First sensor described in present embodiment and the second sensor are optoelectronic switch.
Since the light of producing line is usually insufficient, in order to ensure that the accuracy of Image Acquisition, present embodiment further include difference
The first light aid and the second light aid coordinated with first camera 41 and second camera 42, the first light aid frame
Above the transparent turntable 31, second light aid is set up in 31 lower section of the transparent turntable, first light aid
It is connect with the host 70 with second light aid.In present embodiment, first light aid and the second light aid point
It She Yu not be on first camera 41 and second camera 42, when the first camera 41 or second camera 42 start capture figure
When picture, host 70 sends a command to the first light aid and the second light aid, opens light filling function and carries out light filling.
The sorting mechanism 20 includes the third motor that vibrating disk 22 and the driving vibrating disk 22 vibrate, the vibration
The discharge port of disk 22 is the second discharge port 21, and the third motor is connect with the host 70.By the vibration of vibrating disk, by object
Material exports the second discharge port 21 one by one after being ranked up.
In present embodiment, the feed mechanism 10, sorting mechanism 20 and rotating disk mechanism 30 can all be adjusted by host 70
Its whole electrode speed, so as to adjust the gap size on transparent turntable 31 of speed and material of material transportation.For example, working as object
When material list product are larger or material recognition difficulty is larger, the speed of 20 outputting material of sorting mechanism can be accordingly reduced, makes adjacent two
The interval time of a material output increases, to keep material spaced at greater on transparent turntable 31；Conversely, when store list product compared with
When small or material recognition difficulty is little, the speed of 20 outputting material of sorting mechanism can be increased, improve entire automatic sorting device
Sorting efficiency.
Since vibrating disk 22 is circular vibration disk, material usually has a centripetal force when exporting, to work as material directly from shaking
When on Moving plate 22 on output to transparent turntable 31, due to itself centripetal force rolling or offset occur for material, to influence just
Normal sort program.Therefore the sorting mechanism 20 of present embodiment further includes the linear guide 23, one end of the linear guide 23
Connect with second discharge port 21, the other end of the linear guide 23 extend to 31 top of the transparent turntable and with it is described
Transparent turntable 31 coordinates.I.e. material passes through after exporting to the second discharge port 21 and carries out two minor sorts and transition by the linear guide 23, makes
It obtains material to enter on transparent turntable 31 with more stable state, is conducive to picture catching.
Present embodiment further includes counter, and the counter is connect with the host 70.The counter passes through acquisition
Host 70 is sent to the number that single air blowing gas nozzle 51 is ordered and calculates material to obtain the quantity of corresponding material
Fraction defective.For example, in present embodiment, the number opened by obtaining the first solenoid valve obtains the quantity of the non-defective unit of material, leads to
It crosses and obtains the number that second solenoid valve is opened, the quantity of the defective products of material is obtained, to calculate the fraction defective of material.
Present embodiment also provides a kind of method for sorting of automatic sorting device, and the method for sorting is specific as follows：
Present embodiment pre-sets the grade allocation rule of material on host 70；For example, present embodiment is by material
It is divided into two grades of non-defective unit and defective products, and has formulated corresponding index respectively, by analyzing the image of material, analysis material is
It is no to reach corresponding index.Material is delivered to feed mechanism 10；Sorting mechanism 20 receives the material from the first discharge port 11, is
It avoids solid accumulation on transparent turntable 31 or desultorily arranges on transparent turntable 31 and influence to detect, the sequence
Material is ranked up by mechanism, sends out the second discharge port 21 one by one；Transparent turntable 31 is rotated and is received from the second discharge port 21
Material, material along transparent turntable 31 circle spacing arrange；Since material is arranged on transparent turntable 31, transparent turntable
Tow sides can be captured by camera, specifically, the first camera 41 capture material direct picture, and will figure
As being sent to host 70, second camera 42 captures the verso images of material, and image is sent to host 70；70 basis of host
The image of first camera 41 and second camera 42 judges material grade, and is blown to material by gas nozzle 51 of blowing accordingly
Sorting is realized in corresponding sorting basket.The quantity of air blowing gas nozzle 51 in present embodiment is two, main when material is non-defective unit
Machine 70 sends a command to the first air blowing gas nozzle 511, and the first air blowing gas nozzle 511 incudes whether corresponding material leads to by first sensor
It crosses the rotation of transparent turntable 31 and reaches position below, after first sensor senses material, the first air blowing gas nozzle 511 receives sky
Non-defective unit is blown off transparent turntable 31 and drops down onto corresponding sorting basket 60 by the gas that press is sent；Similarly, when material is defective products,
Host 70 sends a command to the second air blowing gas nozzle 512, and the second air blowing gas nozzle 512 receives the gas that air compressor machine is sent, non-defective unit is blown off
Transparent turntable 31 simultaneously drops down onto corresponding sorting basket 60.
Embodiment 2
The present embodiment is similar to the structure and operation principle that are embodiment 1, and difference lies in blow described in present embodiment
The quantity of gas gas nozzle 51 is four, that is, includes the first air blowing gas nozzle, the second air blowing gas nozzle, third air blowing gas nozzle and the 4th air blowing
Gas nozzle, and four air blowing gas nozzles 51 are arranged along the circle spacing of transparent turntable 31, and each induction is equipped on air blowing gas nozzle
The first sensor of material.Since there are four air blowing gas nozzles 51 for present embodiment, so as to which the grade of material is finely divided.When
System operation is initial, and the grade allocation rule of material is pre-set on the host 70, and present embodiment can be by material etc.
Grade is divided into Grade A, goods of inferior quality, third grade product and defective products, and formulates corresponding index respectively, by the figure for analyzing material
Picture, whether analysis material reaches corresponding index, to screen out Grade A, goods of inferior quality, third grade product and defective products.
Each technical characteristic of embodiment described above can be combined arbitrarily, to keep description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of automatic sorting device, for sorting material, which is characterized in that including：Feed mechanism for receiving material, with
The sorting mechanism of the first discharge port cooperation of feed mechanism, the rotating disk mechanism coordinated with the second discharge port of sorting mechanism and turn
Disc mechanism cooperation vision-based detection mechanism and mechanism for sorting, with mechanism for sorting cooperation sorting basket, and with the feed mechanism,
The host that sorting mechanism, rotating disk mechanism, vision-based detection mechanism and mechanism for sorting are all connected with；The rotating disk mechanism includes for receiving
The transparent turntable for the material that second discharge port is exported and the first motor of the transparent turntable rotation of driving, the vision testing machine
Structure includes being respectively arranged on the first camera above transparent turntable and the second camera below transparent turntable；The sorting
Mechanism includes at least two air blowing gas nozzles being set to above transparent turntable and the air compressor machine that is connect with the air blowing gas nozzle, and at least two
A air blowing gas nozzle is arranged along the circle spacing of transparent turntable, and the air blowing gas nozzle is equipped with first for incuding material
Sensor, the first motor, the first camera, second camera and the air compressor machine are connect with the host.
2. automatic sorting device according to claim 1, which is characterized in that on first camera and second images
The second sensor for incuding material is equipped on head, the second sensor is connect with the host.
3. automatic sorting device according to claim 1, which is characterized in that the feed mechanism includes conveyer belt and driving
Second motor of conveyer belt operation, the conveyer belt is equipped with along its length is fixed on the guardrails of conveyer belt both sides, and described second
Motor is connect with the host.
4. automatic sorting device according to claim 3, which is characterized in that the end of guardrail described in both sides is close to conveyer belt
Side be equipped with the guardrail be in angle setting baffle, and two side shields are in horn-like setting, and described horn-like are opened
The end that the miner diameter end of mouth is set to the conveyer belt forms the first discharge port.
5. automatic sorting device according to claim 1, which is characterized in that further include solenoid valve, the number of the solenoid valve
The quantity Matching of amount and the air blowing gas nozzle, the air blowing gas nozzle are connect by the solenoid valve with the air compressor machine, the electricity
Magnet valve is connect with the host.
6. automatic sorting device according to claim 1, which is characterized in that further include respectively with first camera and
The first light aid and the second light aid of second camera cooperation, first light aid are set up in above the transparent turntable,
Second light aid is set up in below the transparent turntable, first light aid and second light aid with the master
Machine connects.
7. automatic sorting device according to claim 1, which is characterized in that the sorting mechanism includes vibrating disk and drive
The third motor of the dynamic vibration disc vibration, the discharge port of the vibrating disk are the second discharge port, the third motor with it is described
Host connects.
8. automatic sorting device according to claim 7, which is characterized in that the sorting mechanism further includes the linear guide,
One end of the linear guide is connect with second discharge port, and the other end of the linear guide extends to the transparent turntable
Top and coordinate with the transparent turntable.
9. according to claim 1-8 any one of them automatic sorting devices, which is characterized in that further include counter, the meter
Number device is connect with the host.
10. according to claim 1-8 any one of them automatic sorting devices, which is characterized in that first camera and
Two cameras are symmetrical arranged along the plane of transparent turntable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721822286.7U CN207872630U (en) | 2017-12-23 | 2017-12-23 | Automatic sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721822286.7U CN207872630U (en) | 2017-12-23 | 2017-12-23 | Automatic sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207872630U true CN207872630U (en) | 2018-09-18 |
Family
ID=63503259
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721822286.7U Expired - Fee Related CN207872630U (en) | 2017-12-23 | 2017-12-23 | Automatic sorting device |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113281816A (en) * | 2021-06-17 | 2021-08-20 | 深圳市杰普特光电股份有限公司 | Flying material detection device and method, electronic equipment and storage medium |
-
2017
- 2017-12-23 CN CN201721822286.7U patent/CN207872630U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113281816A (en) * | 2021-06-17 | 2021-08-20 | 深圳市杰普特光电股份有限公司 | Flying material detection device and method, electronic equipment and storage medium |
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Granted publication date: 20180918 Termination date: 20201223 |