CN207866681U - Food production equipment monitors corrosion sensor and its monitoring system on-line - Google Patents
Food production equipment monitors corrosion sensor and its monitoring system on-line Download PDFInfo
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- CN207866681U CN207866681U CN201721771771.6U CN201721771771U CN207866681U CN 207866681 U CN207866681 U CN 207866681U CN 201721771771 U CN201721771771 U CN 201721771771U CN 207866681 U CN207866681 U CN 207866681U
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- food production
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- corrosion sensor
- sleeve pipe
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Abstract
The utility model proposes a kind of food production equipment on-line monitoring corrosion sensor and its monitoring systems, including：Corroding electrode, electrode protection cap, protection sleeve pipe, thimble connector disk and the matching used locked clip device of thimble connector disk are buckled, transition and conversion weldering covers, aviation plug；Multiple conducting wires inside the protection sleeve pipe pass through transition and conversion weldering set to be connect respectively with aviation plug; and the insulating sleeve using high-purity diamond spar ceramic tube as insulating materials is all cased on the outside of each wire; the thimble connector disk is sleeved in protection sleeve pipe; and it is fixed by argon arc welding welding; the locked clip device retaining ring is mounted in the outside of the thimble connector disk, and the thimble connector disk is locked on process pipe.The utility model can avoid any organic type filler of embedding in protection sleeve pipe, so as not to electrode perforated by strong local corrosion after organic pollution raw materials for production in sensor, ensure food security.
Description
Technical field
The utility model is related to corrosion monitoring technology field, more particularly to a kind of food production equipment on-line monitoring corrosion passes
Sensor and its monitoring system.
Background technology
Currently, well known corrosion sensor configuration is the one such as monitoring probe, probe carrier, inner lead, aviation plug
Formula is welded.Precision probe test piece component is attached in such a way that integration is welded with metallic carrier, by sensor
It is put into corrosive medium environment, when test piece of popping one's head in is by corrosive medium corrosion impact, the resistance value generation for measuring test piece is micro-
Small variation generates the contrast difference of resistance value, and uniform corrosion rate is calculated by this difference and correlation formula.But because
Food production equipment process pipe structure is complicated with materials inside medium, can not stop and check under operating status, aliment security level
Not high, leakage pollution influences health.The installation of general corrosion sensor is not easy to realize that specific fixed installation is supervised with structure
The measurement of geodesic structure, general sensor internal are filled epoxy Type of Collective embedding object, can be polluted when this type is filled in leakage
Material is unfavorable for food security.Cause difficulty, mounting structure that cannot meet monitoring need with internal filling to monitoring corrosion rate
It asks.
Utility model content
The purpose of this utility model aims to solve at least one of described technological deficiency.
For this purpose, the purpose of this utility model is that proposing that a kind of food production equipment monitors corrosion sensor and its prison on-line
Examining system solves sensor internal and fills epoxy Type of Collective embedding object, and meeting contaminated material, unfavorable when this type is filled in leakage
In the food security the problem of.
To achieve the goals above, the utility model provides a kind of food production equipment on-line monitoring corrosion sensor, packet
It includes：Corroding electrode, electrode protection cap, protection sleeve pipe, thimble connector disk, with the matching used locked clip device of thimble connector disk buckle,
Transition and conversion weldering set, aviation plug；
One end of the protection sleeve pipe is connect with electrode protection cap thread, and the other end is inserted by transition and conversion weldering set with aviation
Head connection, and aviation plug is welded in transition and conversion weldering and puts on, and corroding electrode, and corroding electrode are equipped in the electrode protection cap
Three parts are blocked by measurement test piece, compensation test piece and welding to form, the measurement test piece and compensation test piece all block weldering with welding
Fixation is connect, and the outside for measuring test piece and being welded in compensation test piece, the measurement test piece, compensation test piece are being protected with setting respectively
Multiple conducting wires connection inside protecting pipe, the multiple conducting wires inside the protection sleeve pipe pass through transition and conversion weldering set respectively with aviation
Plug connects, and the insulating sleeve using high-purity diamond spar ceramic tube as insulating materials, the card are all cased on the outside of each wire
Hoop terminal board is sleeved in protection sleeve pipe, and is fixed by argon arc welding welding, and the locked clip device retaining ring connects mounted in the clip
The thimble connector disk is locked on process pipe by the outside of cephalic disc.
Further, threaded connection block, and threaded connection block and guarantor are equipped between the protection sleeve pipe and electrode protection cap
Protecting pipe is connected by internal thread, and threaded connection block is connect with electrode protection cap by external screw thread.
Further, multiple conducting wires inside the protection sleeve pipe respectively with the measurement test piece and the compensation test piece
Input, output end, power end are correspondingly connected with.
Further, the resistance value ratio for measuring test piece and the compensation test piece is 1：1.
Further, the transition and conversion weldering set is fixed on by argon arc welding welding in protection sleeve pipe.
The utility model also provides a kind of food production equipment on-line monitoring system, it is characterised in that：Including one or more
A food production equipment on-line monitoring corrosion sensor as described in any one in claim 1-5, collector, signal conversion hardware
Processing module；
The process duct of food production equipment is inserted into the corroding electrode of the food production equipment on-line monitoring corrosion sensor
In road, and in thimble connector disk and process pipe on corresponding joints disk dock, locked clip device retaining ring mounted in thimble connector disk with
Food production equipment on-line monitoring corrosion sensor integral locking is fixed on by the outside of the terminal board in process pipe
On process pipe；
The aviation plug of each food production equipment on-line monitoring corrosion sensor is corresponding by cable
Collector connects, and each collector is connect with signal conversion hardware processing module.
Further, the collector is consistent with the food production equipment on-line monitoring quantity of corrosion sensor.
Further, further include data server, the signal conversion hardware processing module is connect with data server.
Further, one or more food production equipment on-line monitoring corrosion sensors are all mounted on the same work
On the different location of skill pipeline.
Further, one or more food production equipment on-line monitoring corrosion sensors are separately mounted to different
On process pipe.
The food production equipment on-line monitoring corrosion sensor and food production equipment on-line monitoring system of the utility model
It has the advantages that：
1, the utility model is using the corruption measured on the process pipe of test piece and compensation test piece to detect food production equipment
Situation is lost, using difference of the test piece by corrosion condition is measured, resistance value also differs, and will compensate resistance value and the measurement of test piece
The resistance value of test piece is compared, and then judges corrosion rate, and operation principle is simple, and accuracy of detection is high.
2, the utility model is all cased with the insulation using high-purity diamond spar ceramic tube as insulating materials on the outside of each wire
Casing can ensure to avoid any organic type filler of embedding in protection sleeve pipe, in case electrode is perforated by strong local corrosion
Organic pollution raw materials for production in sensor afterwards ensure food security.
3, the utility model uses the design of threaded connection block, can not only fix protection sleeve pipe and electrode protection cap and connect
It connects, additionally it is possible to corroding electrode is mounted in protection sleeve pipe, in order to the installation and removal of corroding electrode.
4, food production equipment can be monitored on-line by locked clip device button and thimble connector disk and be corroded by the utility model
Sensor is mounted on process pipe, convenient for Fast Installation, dismounting, repair, is used very flexibly.
5, the utility model uses guard block of the electrode protection cap as guard electrode, prevents in manufacture and transportational process
Damage to electrode, electrode protection cap is used with protection sleeve pipe and is threadedly coupled, easy to disassemble.
6, food production equipment on-line monitoring corrosion sensor is connect by the utility model by cable with collector, when wanting
When realizing remote transmission, long cable may be used, when short-distance transmission to be realized, short cable may be used, solve current
The problem of communication of general corrosion sensor is not easy to realize specific monitoring of structures measurement and long distance transmission with structure.
7, the line monitoring corrosion sensor of the utility model can not only normally monitor the uniform corrosion rate of arbitrary environment, and
And the special setting formula that can be suitably used for food technology pipeline complexity and particular/special requirement monitors.
The additional aspect of the utility model and advantage will be set forth in part in the description, partly will be from following description
In become apparent, or recognized by the practice of the utility model.
Description of the drawings
The above-mentioned and/or additional aspect and advantage of the utility model will in the description from combination following accompanying drawings to embodiment
Become apparent and is readily appreciated that, wherein：
Fig. 1 is that the food production equipment of the utility model monitors the structural schematic diagram of corrosion sensor on-line；
Fig. 2 is the structural representation that the food production equipment of the utility model monitors the corroding electrode of corrosion sensor on-line
Figure；
Fig. 3 is that the structure of the transition and conversion weldering set of the food production equipment on-line monitoring corrosion sensor of the utility model is shown
It is intended to；
Fig. 4 is the structure diagram of the food production equipment on-line monitoring system of the utility model；
Fig. 5 is the partial enlarged view of A in Fig. 4.
Specific implementation mode
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, it is intended to for explaining the utility model, and should not be understood as to the utility model
Limitation.
The utility model provides a kind of food production equipment on-line monitoring corrosion sensor, can not only normally monitor arbitrary ring
The uniform corrosion rate in border, moreover it is possible to which the special setting formula for being suitable for food technology pipeline complexity and particular/special requirement monitors.With reference to attached
Shown in Fig. 1-5, including corroding electrode 1, electrode protection cap 2, protection sleeve pipe 3, thimble connector disk 4, with thimble connector disk 4 is mating makes
Locked clip device button 41, transition and conversion weldering set 5, aviation plug 6.
One end of protection sleeve pipe 3 is threadedly coupled with electrode protection cap 2, and the other end is inserted by transition and conversion weldering set 5 with aviation
First 6 connection, and aviation plug 6 is welded on transition and conversion weldering set 5, corroding electrode 1 is equipped in electrode protection cap 2, and corrode electricity
Pole 1 by measurement test piece 11, compensation test piece 12 and welding block 13 three parts form, measure test piece 11 and compensation test piece 12 all with weldering
It connects closure 13 to be welded and fixed, and measures the outside that test piece 11 is welded in compensation test piece 12, measure test piece 11, compensation test piece 12 is distinguished
It is connect with the multiple conducting wires 32 being arranged inside protection sleeve pipe 3, the multiple conducting wires 32 inside protection sleeve pipe 3 are welded across transition and conversion
Set 5 is connect with aviation plug 6 respectively, and 32 outside of each wire is all cased with using high-purity diamond spar ceramic tube as insulating materials
Insulating sleeve 31, thimble connector disk 4 are sleeved in protection sleeve pipe 3, and are fixed by argon arc welding welding, and locked clip device button 41 is set with
In the outside of thimble connector disk 4, thimble connector disk 4 is locked on process pipe 9.
Threaded connection block 14, and threaded connection block 14 and protection sleeve pipe 3 are equipped between protection sleeve pipe 3 and electrode protection cap 2
It is connected by internal thread, threaded connection block 14 is connect with electrode protection cap 2 by external screw thread.It can not only be by protection sleeve pipe and electricity
Pole protective cap is fixedly connected, additionally it is possible to corroding electrode is mounted in protection sleeve pipe, in order to the installation and removal of corroding electrode.
Multiple conducting wires 32 inside protection sleeve pipe 3 respectively with measure test piece 11 and compensation test piece 12 input, output end,
Power end is correspondingly connected with.Test piece 11 and the compensation offer power supply of test piece 12 are measured for giving, additionally it is possible to will measure test piece 11 and compensation
The resistance value information of test piece 12 is gone out by wire transmission, helps to detect corrosion condition.
Test piece 11, compensation test piece 12, welding closure 13 are measured using integrated welding manner.
It is 1 that test piece 11, which is measured, with the resistance value ratio for compensating test piece 12：1.
Transition and conversion weldering set 5 is fixed on by argon arc welding welding in protection sleeve pipe 3.
Operation principle：Measurement test piece is by the difference of corrosion condition, the electricity that resistance value also differs, therefore will measure test piece
Resistance value is compared with fixed compensation test piece resistance value, can be good at detecting the case where measurement test piece is by corrosion.It opens
Food production equipment on-line monitoring corrosion sensor is buckled by thimble connector disk, locked clip device and is locked at food by electrode protection cap
On the process pipe of product process units, and it is placed in test piece is measured in corrosive environment, when collector is powered, light current electric current
It is transmitted to by conducting wire by aviation plug and measures test piece and compensation test piece, electric current divides after measuring test piece and compensation test piece
Not by wire transmission to aviation plug, then by aviation plug by conductor signal by cable transmission to collector, by acquiring
Device acquires the resistance value situation of the resistance value and compensation test piece of the measurement test piece in different time, will compensate resistance value and the survey of test piece
The resistance value of amount test piece compares and analyzes, and obtains corrosion rate, and then realize the detection to corrosion condition.
The food production equipment on-line monitoring corrosion sensor of the utility model passes through thimble connector disk, locked clip device padlock
It is tightly easily installed and dismantles on the process pipe of food production equipment, multiple food production equipments can be monitored on-line and be corroded
Sensor is mounted on the different location of the same process pipe, is examined to the corrosion condition of the same process pipe different location
It surveys, multiple food production equipments can also be monitored on-line corrosion sensor and be separately mounted on different process pipes, it is multiple
Corrosion condition in process pipe is detected.
In addition, the utility model is all cased on the outside of each wire using high-purity diamond spar ceramic tube as the exhausted of insulating materials
Edge casing can ensure to avoid any organic type filler of embedding in protection sleeve pipe, in case electrode is worn by strong local corrosion
Organic pollution raw materials for production in sensor behind hole ensure food security.
The utility model also provides a kind of food production equipment on-line monitoring system, as shown in attached drawing 4-5, including one or
Multiple above-mentioned food production equipment on-line monitoring corrosion sensors 10, collector 7, signal conversion hardware processing module 8.
Food production equipment monitors the process pipe of the insertion food production equipment of corroding electrode 1 of corrosion sensor 10 on-line
In 9, and in thimble connector disk 4 and process pipe 9 on corresponding joints disk 42 dock, locked clip device button 41 is sleeved on thimble connector
On-line corrosion sensor 10 integral locking is monitored food production equipment in the outside of terminal board 42 in disk 4 and process pipe 9
It is fixed on process pipe 9.
The aviation plug 6 of each food production equipment on-line monitoring corrosion sensor 10 is adopted by the way that cable is corresponding
Storage 7 connects, and each collector 7 is connect with signal conversion hardware processing module 8.Wherein, which can be according to detection ring
Border customizes corresponding length.When to realize remote transmission, long cable may be used, it, can when short-distance transmission to be realized
To use short cable, the solution communication of general corrosion sensor to be at present not easy to realize that specific monitoring of structures measures and length with structure
The problem of Distance Transmission.
Collector 7 is consistent with the food production equipment on-line monitoring quantity of corrosion sensor 10.
Further include data server 81, signal conversion hardware processing module 8 is connect with data server 81.
Operation principle：Food production equipment is inserted into the corroding electrode that food production equipment is monitored on-line to corrosion sensor
In process pipe, food production equipment on-line monitoring corrosion sensor integral locking is fixed on by process duct by locked clip device button
On road 9.When food production equipment monitors corrosion sensor work on-line, the resistance value for the measurement test piece that different time is detected
Signal conversion hardware processing module is transferred to collector, then by collector by cable transmission with the resistance value of compensation test piece,
The resistance value and the resistance value of compensation test piece that measure test piece are compared and analyzed by signal conversion hardware processing module, obtain corruption
Speed data is lost, and obtained all data are transferred to data server and are stored.Wherein, signal conversion hardware handles mould
Block can receive the transmission signal from different acquisition device, carry out integrated treatment.
When one or more food production equipments on-line monitoring corrosion sensor is all mounted on the same process pipe 9 not
When on position, and detection information is transferred to signal conversion hardware processing module by corresponding collector, by signal
Conversion hardware processing module carries out integrated treatment, obtains the data of the corrosion condition of the different location of the same process pipe.
Corrosion sensor is monitored on-line when one or more food production equipments to be separately mounted on different process pipes,
And detection information is transferred to signal conversion hardware processing module by corresponding collector, it is handled by signal conversion hardware
Module carries out integrated treatment, obtains the data of the corrosion condition on different process pipes.
The food production equipment on-line monitoring system of the utility model can quickly on characterization processes pipelines corrosion condition,
And flexibly installation food production equipment monitors corrosion sensor on-line according to field condition；It is online using multiple food production equipments
Monitoring corrosion sensor obtains the corrosion information of different location on different process pipeline, helps to carry out food production equipment real
When monitor, when occurring abnormal, can repair immediately, avoid the generation of major accident, ensure the person peace of staff
Entirely.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it should not be understood as limiting the present invention, those skilled in the art are not departing from the utility model
Principle and objective in the case of above-described embodiment can be changed in the scope of the utility model, change, replace and
Modification.The scope of the utility model is by appended claims and its equivalent limits.
Claims (10)
1. a kind of food production equipment monitors corrosion sensor on-line, which is characterized in that including：Corroding electrode, electrode protection cap,
Protection sleeve pipe, thimble connector disk are buckled, transition and conversion weldering set, aviation plug with the matching used locked clip device of thimble connector disk；
One end of the protection sleeve pipe is connect with electrode protection cap thread, and the other end is connected by transition and conversion weldering set with aviation plug
It connects, and aviation plug is welded in transition and conversion weldering and puts on, and corroding electrode is equipped in the electrode protection cap, and corroding electrode is by surveying
It measures test piece, compensation test piece and welding and blocks three parts composition, it is solid that the measurement test piece and compensation test piece all block welding with welding
It is fixed, and the outside for measuring test piece and being welded in compensation test piece, the measurement test piece, compensation test piece are respectively with setting in protective case
Multiple conducting wires connection inside pipe, the multiple conducting wires inside the protection sleeve pipe pass through transition and conversion weldering set respectively with aviation plug
Connection, and the insulating sleeve using high-purity diamond spar ceramic tube as insulating materials is all cased on the outside of each wire, the clip connects
Cephalic disc is sleeved in protection sleeve pipe, and is fixed by argon arc welding welding, and the locked clip device retaining ring is mounted in the thimble connector disk
Outside, the thimble connector disk is locked on process pipe.
2. food production equipment as described in claim 1 monitors corrosion sensor on-line, it is characterised in that：The protection sleeve pipe
It is equipped with threaded connection block between electrode protection cap, and threaded connection block is connect with protection sleeve pipe by internal thread, is threadedly coupled
Block is connect with electrode protection cap by external screw thread.
3. food production equipment as described in claim 1 monitors corrosion sensor on-line, it is characterised in that：The protection sleeve pipe
Internal multiple conducting wires are correspondingly connected with the input, output end of the measurement test piece and the compensation test piece, power end respectively.
4. food production equipment as described in claim 1 monitors corrosion sensor on-line, it is characterised in that：The measurement test piece
Resistance value ratio with the compensation test piece is 1：1.
5. food production equipment as described in claim 1 monitors corrosion sensor on-line, it is characterised in that：The transition and conversion
Weldering set is fixed on by argon arc welding welding in protection sleeve pipe.
6. a kind of food production equipment on-line monitoring system, it is characterised in that：Including one or more as claim 1-5 is any
Food production equipment on-line monitoring corrosion sensor described in, collector, signal conversion hardware processing module；
The corroding electrode of the food production equipment on-line monitoring corrosion sensor is inserted into the process pipe of food production equipment,
And in thimble connector disk and process pipe on corresponding joints disk dock, locked clip device retaining ring is mounted in thimble connector disk and process duct
Food production equipment on-line monitoring corrosion sensor integral locking is fixed on process duct by the outside of the terminal board in road
On road；
The aviation plug of each food production equipment on-line monitoring corrosion sensor passes through the corresponding acquisition of cable
Device connects, and each collector is connect with signal conversion hardware processing module.
7. food production equipment on-line monitoring system as claimed in claim 6, it is characterised in that：The collector and the food
The quantity that product process units monitors corrosion sensor on-line is consistent.
8. food production equipment on-line monitoring system as claimed in claim 6, it is characterised in that：Further include data server,
The signal conversion hardware processing module is connect with data server.
9. such as claim 6-8 any one of them food production equipment on-line monitoring systems, it is characterised in that：It is one or more
The food production equipment on-line monitoring corrosion sensor is all mounted on the different location of the same process pipe.
10. such as claim 6-8 any one of them food production equipment on-line monitoring systems, it is characterised in that：One or more
A food production equipment on-line monitoring corrosion sensor is separately mounted on different process pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721771771.6U CN207866681U (en) | 2017-12-18 | 2017-12-18 | Food production equipment monitors corrosion sensor and its monitoring system on-line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721771771.6U CN207866681U (en) | 2017-12-18 | 2017-12-18 | Food production equipment monitors corrosion sensor and its monitoring system on-line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207866681U true CN207866681U (en) | 2018-09-14 |
Family
ID=63469454
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721771771.6U Active CN207866681U (en) | 2017-12-18 | 2017-12-18 | Food production equipment monitors corrosion sensor and its monitoring system on-line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207866681U (en) |
-
2017
- 2017-12-18 CN CN201721771771.6U patent/CN207866681U/en active Active
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