CN207835376U - Motor and air conditioner - Google Patents
Motor and air conditioner Download PDFInfo
- Publication number
- CN207835376U CN207835376U CN201690000359.1U CN201690000359U CN207835376U CN 207835376 U CN207835376 U CN 207835376U CN 201690000359 U CN201690000359 U CN 201690000359U CN 207835376 U CN207835376 U CN 207835376U
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- China
- Prior art keywords
- motor
- signal
- control
- control unit
- rotor
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/08—Insulating casings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/35—Devices for recording or transmitting machine parameters, e.g. memory chips or radio transmitters for diagnosis
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P25/00—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
- H02P25/16—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring
Abstract
The utility model provides motor and air conditioner.Motor (100) has rotor (1), stator (3), driving portion (4), signal wire (10), control unit (51) and storage part (52) with winding (2).Signal wire (10) transmits the first signal in the first timing to control unit (51), and second signal is transmitted to control unit (51) in the second timing.Control unit (51) controls driving portion (4) according to the first signal inputted from first device, and according to the second signal inputted from second device handle to the write-in of storage part (52).Control unit has the test section for detecting the voltage for being applied to control unit, in the case where the voltage detected by test section is threshold value or more, the first signal is inputted to control unit, in the case where the voltage detected by test section is less than threshold value, second signal is inputted to storage part.
Description
Technical field
The utility model is related to the motor with stator and rotor.
Background technology
In general, being held using according to data such as the control program for the storage part for being stored in motor interior and control parameters
The motor of row motor control.A kind of communication line with control parameter setting is disclosed in patent document 1 and encoder is used
The motor of connector.Also, the motor of patent document 1 have for Rewrite controlling program data dedicated communication line and
Communications connector.
Patent document 1:Japanese Unexamined Patent Publication 8-256492 bulletins
However, as the motor of patent document 1, the signal that is write data into according to the type of write-in data
In the case that line and connector are equipped on motor, there are the following problems:Signal wire or connector along with the type of data
Equal components increase, and the space for arrangement components is needed along with the increase of component.
Utility model content
Therefore, the purpose of this utility model is that:The not additional components such as signal wire or connector, provided with low cost can
From the external motor for carrying out data write-in of motor.
The motor of the utility model has rotor and the stator with winding, and the motor is characterized in that having:
The driving portion of driving current is supplied to the winding;Storage part;It is controlled according to the first signal inputted from first device described
Driving portion and the control unit that the write-in processing to the storage part is carried out according to the second signal inputted from second device;And to
The control unit transmits the signal wire of first signal and the second signal, and it is described that there is the control unit detection to be applied to
The test section of the voltage of control unit, in the case where the voltage detected by the test section is threshold value or more, to the control
Portion inputs first signal, defeated to the storage part in the case where the voltage detected by the test section is less than threshold value
Enter the second signal.
It can also be formed as, first signal is the information for the rotary speed for controlling the rotor.
It can also be formed as, the second signal is the control information used in the control of the rotor.
It can also be formed as, the threshold value is to be applied to the voltage of the stator during rotor rotates than estimating
The also small value of the fluctuation minimum value of value.
It can also be formed as, there is the control unit selection to be input to first signal of the signal wire and described
The selector of the output object of second signal.
It can also be formed as, the control unit has:The motor control of the driving portion is controlled according to first signal
Portion processed;The communication unit that the second signal is conveyed to the storage part;It is connected to the signal wire and the motor control part
Between first filter;And it is connected to the second filter between the signal wire and the communication unit.
It can also be formed as, the time constant of the first filter is more than the time constant of the second filter.
It can also be formed as, also have:Carry the substrate of the control unit;And it is equipped on the substrate and connects
The connector of signal wire is stated, the stator and the substrate are molded resin covering, and the connector is by the moulded resin
It covers.
The air conditioner of the utility model is characterized in that, the outdoor unit for having indoor unit and being connect with the indoor unit, institute
Stating at least one of indoor unit and the outdoor unit has any of the above-described kind of motor.
According to the utility model, the components such as signal wire or connector can not be added and provided with low cost can be from outside
Carry out the motor of data write-in.
Description of the drawings
Fig. 1 is the in-built sectional view for briefly showing the motor involved by the embodiment 1 of the utility model.
Fig. 2 is the figure for the structure for briefly showing winding (3 phase coil) and multiple Hall ICs.
Fig. 3 is the pass shown between the phase signals (induced voltage) in each phase and the output (position of magnetic pole signal) of Hall IC
The figure of system.
(a) and (b) in Fig. 4 is the figure of an example of the configuration relation for showing the electronic unit on substrate.
(a) and (b) in Fig. 5 is the figure of the other examples for the configuration relation for showing the electronic unit on substrate.
Fig. 6 is the block diagram of the structure for the control system for briefly showing motor.
Fig. 7 is the circuit diagram for the structure for briefly showing voltage monitoring portion.
Fig. 8 is the circuit diagram for the internal structure for briefly showing power transistor IC.
Fig. 9 is the circuit diagram for the internal structure for briefly showing overcurrent test section.
Figure 10 is the block diagram of the structure of the control unit in the motor shown involved by variation.
Figure 11 is the block diagram of the structure for the control system for briefly showing the motor involved by comparative example.
Figure 12 is the flow chart for the manufacturing process for showing motor.
Figure 13 is the figure for an example for showing the relationship between phase signals and position of magnetic pole signal.
Figure 14 is the figure for the structure for briefly showing the air conditioner involved by the embodiment 2 of the utility model.
Specific implementation mode
Embodiment 1.
Fig. 1 is the in-built section view for briefly showing the motor 100 involved by the embodiment of the utility model
Figure.
Motor 100 has:Rotor 1;Stator 3 (molded stator);Power transistor IC as driving portion
(Integrated Circuit:Integrated circuit) 4;Microcontroller 5;At least one Hall IC 7;And equipped with connector 11
, substrate 8 (baseplate part) as control device.Motor 100 is, for example, brushless DC (Direct Current:Direct current) horse
It reaches.In the present embodiment, motor 100 is inner-rotor type motor but it is also possible to be outer rotor motor.
Also, motor 100 has:Rotary shaft 1b, rotary shaft 1b transmit the rotation of rotor 1 to outside;Bearing 6a
(output side bearing) and bearing 6b (reinfusion side bearing), the two bearings support rotary shaft 1b;And holder 13, it should
Holder 13 is integrated with stator 3, and is supported to bearing 6a and 6b, is connected with as letter in the substrate 8 as control device
The conducting wire 10 of number line (communication line).
Rotor 1 has rotor magnet 1a and rotor sensor magnet 1c.Rotor 1 is with the axis of rotary shaft 1b, that is, axis A1
It is rotated freely for rotation center.
Rotor magnet 1a is made of permanent magnet.Rotor magnet 1a is consolidated in a manner of opposed with aftermentioned stator core 3a
Due to rotary shaft 1b.Rotor magnet 1a is for example made of ferrite lattice or rare earth element magnet.
Rotary shaft 1b is rotatably supported by bearing 6a, 6b.
Rotor sensor magnet 1c is fixed in rotor magnet 1a in such a way that its magnetic field can be detected by Hall IC 7.
Rotor sensor magnet 1c is rotated using axis A1 as rotation center together with rotor magnet 1a and rotary shaft 1b.
Stator 3 has:Stator core 3a made of multiple electromagnetic steel plates is laminated;Insulator 3b;And winding 2.In order to right
Winding 2 insulate with stator core 3a, and insulator 3b is configured between winding 2 and stator core 3a.In present embodiment
In, stator core 3a is integrally formed with insulator 3b.Stator 3 is multiple with being formed by stator core 3a and insulator 3b
Teeth portion.It is formed with slot between each teeth portion.Winding 2 is wound in each teeth portion.In the present embodiment, 3 are formed by winding 2 and stator 3
Phase coil.
Bearing 6a is fixed in the outlet side of motor 100.Bearing 6b is fixed in the reinfusion side of motor 100.
Power transistor IC4 is connect with the high voltage power supply outside motor 100.From the high voltage power supply to power transistor
IC4 supplies electric power E1.But the electric power supplied to power transistor IC4 can also be provisioned in the inside of motor 100
Battery electric power.
Power transistor IC4 is connect via winding terminals 9 with winding 2.Power transistor IC4 via winding terminals 9 and
Driving current to the supply of winding 2 for making rotor 1 rotate.Power transistor IC4 has 6 power transistors, according to rotor
The position of magnetic pole of magnet 1a makes above-mentioned power transistor be switched (switching) in timing appropriate, is thus assigned to rotor 1
Give rotary power.The switch of power transistor is carried out according to the control signal inputted from microcontroller 5.
Fig. 2 is the figure for the structure for briefly showing winding 2 (3 phase coil) and multiple Hall ICs 7.
Fig. 3 is the output (position of magnetic pole signal SG5) for showing phase signals SG6 (induced voltage) and Hall IC 7 in each phase
Between relationship figure.
Hall IC 7 detects the rotation position (phase) of rotor 1.Specifically, Hall IC 7 is by detecting rotor sensor magnetic
The rotation position of rotor 1 is detected in the rotation position of body 1c.As shown in Fig. 2, in the present embodiment, it is wound with determining for winding 2
The number of phases of son 3 is U phases (U), V phases (V) and W phases (W) this three-phase, and magnetic field is detected with each corresponding Hall IC 7.Such as Fig. 3 institutes
Show, the output (position of magnetic pole signal SG5) of Hall IC 7 is switched over according to phase signals SG6 (induced voltage).
Substrate 8 has the electronic circuit controlled the rotation of rotor 1.In the present embodiment, power transistor
IC4, microcontroller 5, multiple Hall ICs 7 and connector 11 are fixed in substrate 8.Substrate 8 is in a manner of orthogonal with axis A1
It is configured between stator 3 and bearing 6a.Substrate 8 is molded resin 12 with stator 3 and covers together, and the position of substrate 8 is by moulding
Resin 12 is fixed.Connector 11 is molded the covering of resin 12, does not expose in the external of stator 3.
(a) and (b) in Fig. 4 is the figure of an example of the configuration relation for showing the electronic unit on substrate 8.
In the present embodiment, as shown in (a) of Fig. 4, be fixed on the stator face 8a of substrate 8 microcontroller 5 and
Multiple Hall ICs 7.As shown in (b) of Fig. 4, the power of wire type is fixed on the back side of stator face 8a, that is, anti-stator face 8b
Transistor IC4.The power transistor IC4 of wire type can be installed in single side fluid welding (flow) process on substrate 8.Connector
11 are fixed in the end of substrate 8.Electronic unit (such as resistance and capacitance etc.) other than above-mentioned component can be configured at base
On the stator face 8a of plate 8 and anti-stator face 8b.
(a) and (b) in Fig. 5 is the figure of the other examples for the configuration relation for showing the electronic unit on substrate 8.
The configuration relation of electronic unit on substrate 8 is not limited to example shown in (a) and (b) in Fig. 4.For example, such as
Shown in (a) of Fig. 5, can also be fixed on the stator face 8a of substrate 8 microcontroller 5, multiple Hall ICs 7 and pasting type work(
Rate transistor IC4.The power transistor IC4 of pasting type can be installed in single side Reflow Soldering (reflow) process on substrate 8.
Electronic unit (such as resistance and capacitance etc.) other than above-mentioned component can be configured at the stator face 8a of substrate 8 and anti-stator face
On 8b.
It is connected with conducting wire 10 in the connector 11 for being fixed in substrate 8, which can be transmitted from motor 100
Externally input control signal SG1 (the first signal) with control signal SG2 (second signal) multiplexing.
It is connected to the other end of the conducting wire 10 of connector 11 and carries first device (such as the air conditioner of motor 100
Control base board) or terminal (such as control base board of data transmitter etc.) as second device connect, above-mentioned the
Two devices are for being written control program (the first control information) or control parameter (the second control information) etc. for controlling rotor
Control data (control information).Conducting wire 10 with the device (first device) for carrying motor 100 in the case where connecting, from carrying
The device of motor 100 receives control signal SG1 (the first signal), and the data such as program or control parameter are being controlled with for being written
Terminal (second device) connection in the case of, from terminal receive control signal SG2 (second signal).
Conducting wire 10 is in the first timing to microcontroller 5 (specifically aftermentioned control unit 51) transmission of control signals
SG1, in the second timing to microcontroller 5 (specifically aftermentioned control unit 51) transmission of control signals SG2.
First timing and the second timing are timings different from each other.For example, the first timing refers to:It is filled in conducting wire 10 and first
In the state of setting electrical connection, conducting wire 10 transmits the timing of the control signal SG1 inputted from first device.For example, the second timing is
Refer to:In the state that conducting wire 10 is electrically connected with second device, conducting wire 10 is transmitting the control signal SG2 inputted from second device just
When.
Moulded resin 12 is filled in around substrate 8 and stator 3, and substrate 8 and stator 3 are fixed.
It is installed in stator 3 in a manner of the opening portion of reinfusion side of the holder 13 to block motor 100.For example, holder
13 can be fixed in stator 3 by being embedded in the inside of stator 3.Bearing 6b is embedded in the inside of holder 13.Holder 13 by
Conductive material is formed.
The structure of the control system of motor 100 is described in detail with action.
Fig. 6 is the block diagram of the structure for the control system for briefly showing motor 100.
As shown in fig. 6, the control system of motor 100 is made of power transistor IC4 and microcontroller 5, the power
Transistor IC4 connect with high voltage power supply (not shown) and supplies electric power E1 from high voltage power supply, and via winding terminals 9 and with around
Group 2 (stators 3) connection, the microcontroller 5 is connect with power transistor IC4, and is connect with conducting wire 10.Power transistor
IC4 is connected with ground wire (GND), is configured with overcurrent detection in series between power transistor IC4 and ground wire
Resistance R3.
Microcontroller 5 has:Control unit 51, the control unit 51 be entered rotor 1 is controlled activation bit (such as
Control signal SG1);And storage part 52, the storage part 52 are stored with the control information controlled to rotor 1 and (such as control
Program and control parameter etc.).
Control unit 51 has:The alternatively multiplex adapter 514 in portion, the multiplex adapter 514 are selected via conducting wire 10
The output of the control signal SG1 or any one of control signal SG2 of input;Motor control part 511, the motor control part 511
The control program being stored in aftermentioned storage part 52 is read, and the electric current flowed to stator 3 is controlled according to control signal SG1
(electric current exported from power transistor IC4);Communication unit 512, the communication unit 512 are defeated to storage part 52 according to control signal SG2
Send the information such as control parameter (control information);As the voltage monitoring portion 513 of test section, the voltage monitoring portion 513 is to from high pressure
The voltage (voltage flowed to stator 3) that power supply is applied to power transistor IC4 is detected;And overcurrent test section 515,
The overcurrent test section 515 is according to from motor control part 511 to the control signal SG3 that power transistor IC4 is exported and to applying
It is detected in the overcurrent of power transistor IC4.In addition, each part mentioned above can be not intended as the inside of microcontroller 5
Hardware exists, but is combined with the peripheral circuit of software and microcontroller 5 to realize function.
Control unit 51 receives control signal SG1 (the first signal) via conducting wire 10 and in the first timing, is connect in the second timing
Receive control signal SG2 (second signal).Control unit 51 also can be selectively received via conducting wire 10 from the outer of motor 100
Portion is input to any one of control signal SG1 and control signal SG2 in the various signals of conducting wire 10.51 basis of control unit
Power transistor IC4 is controlled from the externally input control signal SG1 of motor 100.Also, 51 basis of control unit
The control parameter etc. of power transistor IC4 is carried out to storage part 52 from the externally input control signal SG2 of motor 100
Write-in processing.
Control signal SG1 is the signal (control signal) controlled power transistor IC4.In the present embodiment,
It is the signal (rotary speed control signal) controlled the rotary speed (rotating speed) of rotor 1 to control signal SG1.Control signal
SG1 is for example exported from the device (such as air conditioner) for carrying motor 100, and is input to motor 100.But control signal
SG1 can also be the signal (speed indicating signal) for indicating rotating speed.Also, it can also includes based on by Hall to control signal SG1
The speed feedback signal for the rotating speed that IC7 is detected.
Control signal SG2 is signal (the write-in requirement letter that the write-in processing to storage part 52 is executed to the requirement of control unit 51
Number).Control user's (number of settings (such as write-in of control program or control parameter etc.) of the signal SG2 by carry out motor 100
According to transmitter) input.Control signal SG2 may include the data such as the control parameter that write-in requires other than signal.Also, it controls
Signal SG2 can not be write-in and require signal, but the control program (the first control information) used in the control of rotor 1
And the control data (control information) such as control parameter (the second control information) itself.In addition it is also possible in control signal SG2
Among increase CRC (Cyclic Redundancy Code:Cyclic Redundancy Code) etc. labels, inhibit accidentally to be written using the label.
Control unit 51 is detected the voltage that power transistor IC4 is applied to from high voltage power supply.Control unit 51 is judging
In the case that voltage (such as absolute value of the voltage detected) detected by going out is predetermined threshold value or more, according to warp
The control signal SG1 received by conducting wire 10 controls power transistor IC4.Control unit 51 is detected by judging
Voltage (such as absolute value of the voltage detected) be less than predetermined threshold value in the case of, according to via conducting wire 10 receive
To control signal SG2 carry out write-in processing.In addition, predetermined threshold value refers to:Than being estimated as during rotor 1 rotates
It is applied to the also small voltage value of the fluctuation minimum value of the voltage value of power transistor IC4 or stator 3.
Storage part 52 is the nonvolatile memory that can be rewritten.For example, storage part 52 is flash memory.Storage part 52 for example
Store the control program used in the control of power transistor IC4 or the control for being controlled power transistor IC4
Parameter processed etc. controls data.
The example of structure and action to control unit 51 is further concretely demonstrated.
As an example of the first timing, (it is applied to from high voltage power supply in the voltage detected by voltage monitoring portion 513
The voltage of power transistor IC4) be predetermined threshold value more than in the case of, to 51 input control signal SG1 of control unit.Tool
For body, in the case where the voltage detected by voltage monitoring portion 513 is predetermined threshold value or more, voltage monitoring portion
513 export the switching signal SG4 of the output of instruction control signal SG1 to multiplex adapter 514, and multiplex adapter 514 will be controlled
Signal SG1 processed is sent to motor control part 511.That is, multiplex adapter 514 selects control signal based on switching signal SG4
The output object (motor control part 511) of SG1.
Motor control part 511 controls the switch of power transistor IC4.For example, motor control part 511 according to via
Conducting wire 10 is exported from the externally input control signal SG1 of motor 100 and by control signal SG3 to power transistor IC4, by
This controls power transistor IC4.Motor control part 511 reads the control program for being stored in storage part 52, according to institute
The control program of reading carries out various controls (such as control of rotor 1).Also, 511 use of motor control part is stored in storage
The control parameter in portion 52 controls signal SG3 to generate.That is, control signal SG3 is the driving to being exported from power transistor IC4
The signal (driving control signal) that electric current is controlled.
As an example of the second timing, (it is applied to from high voltage power supply in the voltage detected by voltage monitoring portion 513
The voltage of power transistor IC4) be less than predetermined threshold value in the case of, to 51 input control signal SG2 of control unit.Specifically
For, in the case where the voltage detected by voltage monitoring portion 513 is less than predetermined threshold value, voltage monitoring portion 513 will
Indicate that the switching signal SG4 of the output of control signal SG2 is exported to multiplex adapter 514, multiplex adapter 514 will control signal
SG2 is sent to communication unit 512.That is, multiplex adapter 514 selects the output object of control signal SG2 based on switching signal SG4
(communication unit 512).
Communication unit 512 can be carried out according to via conducting wire 10 from the externally input control signal SG2 of motor 100
It is handled to the write-in of storage part 52.Also, communication unit 512 can carry out being stored in storage part 52 according to control signal SG2
The readout process of data.Also, it in the case where it includes the control data such as control program to control signal SG2, is pre-stored in and deposits
The control such as the control program in storage portion 52 data are written over (rewriting) into the control data included by control signal SG2.Communication unit
512 rewritings that according to control signal SG2 can be stored in the data of storage part 52 are handled.Include control in control signal SG2
In the case that parameter processed etc. controls data, control signal SG2 can be delivered to storage part 52 by communication unit 512.
Fig. 7 is the circuit diagram for the structure for briefly showing voltage monitoring portion 513.
Make to be configured in series between the electric power E1 conducting wires flowed to power transistor IC4 and ground wire (GND)
The divider resistance R1 being connect with high voltage power supply and divider resistance R2, is being connected to ratio between divider resistance R1 and divider resistance R2
Noise removing capacitance C1 is configured between signal wire and ground wire compared with device 513a.In addition, between comparator 513a and ground wire
Configured with reference voltage generator V1.
In voltage monitoring portion 513, need to carry out high voltage power supply (supply voltage Vin) partial pressure (such as 70:1), so as to
The voltage for being applied to comparator 513a (comparison circuit) is set not exceed the pressure resistance (such as 5V) of comparator 513a.Thus, dividing
It is removed configured with noise between the same ground wire of signal wire (GND) between piezoresistance R1 and comparator 513a and uses capacitance C1.From cost
From the viewpoint of, it is preferable to use being built-in with the comparator 513a of microcontroller.But it by using comparator IC, may be used
The comparator of not built-in microcontroller.From the viewpoint of cost, preferably by DA (the Digital to for being built-in with microcontroller
Analog:Digital-to-analogue) converter generates the reference voltage based on reference voltage generator V1.But it is also possible to be turned using DA
Parallel operation IC generates the reference voltage based on reference voltage generator V1.Also, it can also replace being built-in with microcontroller
D/A converter, and generate the reference voltage based on reference voltage generator V1 by the voltage divided from low-tension supply.
Voltage monitoring portion 513 to be applied to from the high voltage power supply being connect with motor 100 voltage of power transistor IC4 into
Row detection.Voltage monitoring portion 513 is generated to multiplex adapter 514 based on detected voltage (such as absolute value of voltage) and is sent out
The switching signal SG4 sent.
For example, in the case where the absolute value of detected voltage is predetermined threshold value or more, voltage monitoring portion
513 generate the switching signal SG4 for making the selection control signal of multiplex adapter 514 SG1, and are sent to multiplex adapter 514.Institute
In the case that the voltage detected is less than predetermined threshold value, voltage monitoring portion 513, which generates, makes the selection control of multiplex adapter 514
The switching signal SG4 of signal SG2 processed, and sent to multiplex adapter 514.That is, the absolute value in detected voltage is pre-
In the case of more than the threshold value first determined, conducting wire 10 is used by the conducting wire of the rotation control as rotor 1.On the other hand, exist
In the case that the absolute value of detected voltage is less than predetermined threshold value, conducting wire 10 is by as the write-in to storage part 52
The conducting wire of processing uses.
Voltage monitoring portion 513 can detection be applied to power always during supplying electric power E1 to power transistor IC4
The voltage of transistor IC4, or can also periodically be detected.
Voltage monitoring portion 513 controls the output of multiplex adapter 514 based on the voltage for being applied to power transistor IC4,
Therefore the rewriting in during capable of preventing rotor 1 from rotating to storage part 52.Therefore, it is possible to by the action in motor 100
In (such as in the rotation of rotor 1) noise for generating prevent from being written to the mistake of storage part 52.
Fig. 8 is the circuit diagram for the internal structure for briefly showing power transistor IC4.
Fig. 9 is the circuit diagram for the internal structure for briefly showing overcurrent test section 515.
As shown in figure 8, the source electrode and ground wire of the underarm transistor (transistor of low voltage side) in power transistor IC4
(GND) the resistance R3 of overcurrent detection is configured between.Overcurrent test section 515 passes through two terminals between resistance R3
Voltage, which is monitored, carrys out detection of excessive current.For example, as shown in figure 9, in overcurrent test section 515, comparator 515a is to excessively electric
Stream detection signal SG7 is compared with reference voltage V 2, thus carrys out detection of excessive current.
Overcurrent test section 515 calculates the stopping (stopping of rotor 1) for determining motor 100 or driving current to winding 2
Supply stopping current value, that is, overcurrent limits value.The calculated overcurrent limits value of institute is input to power transistor
IC4 (switching signal generating unit).Overcurrent limits value is calculated according to the resistance value of the value of reference voltage V 2 and resistance R3.Example
Such as, in the case where the value of reference voltage V 2 is 0.5V, the resistance value of resistance R3 is 1 Ω, if set comparator 515a it is sluggish with
And offset is zero, then overcurrent limits value is 0.5A (=0.5/1).The generation of reference voltage V 2 and comparator can be by micro-
The external circuit of controller 5 is realized.
Overcurrent limits value sometimes according to the resistance value of resistance R3, the value of reference voltage V 2, the sluggishness of comparator 515a or
The fluctuation of the offset of person's comparator 515a and for example ± 10% range fluctuate.Thus, it is preferable to by ideal overcurrent
The difference of the actual overcurrent limits value of limits value (design value) and motor 100 is modified to carry out the control of motor 100
System (rotation of rotor 1 controls).
For example, overcurrent limits value is measured by the inspection after the manufacture of motor 100, and will using control signal SG2
The difference (correcting data) of measured value and design value is stored in storage part 52.Motor control part 511 can use be stored in storage part
52 as the amendment data of control parameter correct the actual overcurrent limits value of motor 100, carry out motor 100
Control.For example, in the design value 0.5A relative to overcurrent limits value and the measured value of overcurrent limits value deviates to 0.45A's
In the case of, by the way that reference voltage V 2 is modified to 0.55V from 0.5V, the measured value of overcurrent limits value is corrected to 0.5A.
The fluctuation (such as ± 10%) of the offset of reference voltage V 2, the sluggishness of comparator 515a or comparator 515a is compared
The resistance value of the resistance R3 of overcurrent detection fluctuates (such as ± 1%) greatly, therefore can be 2 pairs by adjusting reference voltage V
The major part of overcurrent limits value fluctuation is modified.
Variation
Figure 10 is the block diagram of the structure for the control unit 51a for showing the motor involved by variation.For control unit 51a,
Relative to the control unit 51 in the motor 100 involved by embodiment 1, the selection control of 514 ground of multiplex adapter is not only used
Signal SG1 or this structure of control signal SG2 are different, and control unit 51a can be applied to the motor involved by embodiment 1
Control unit 51 in 100.
The conducting wire 10 being connect with control unit 51a branches into this two parts of conducting wire 10a and conducting wire 10b, conducting wire 10a and motor control
The port in portion 511 processed connects, and conducting wire 10b is connect with the port of communication unit 512.Motor control part 511 and communication unit 512 are distinguished
It is connect with voltage monitoring portion 513 by signal wire.
Voltage monitoring portion 513 is detected the voltage that power transistor IC4 is applied to from high voltage power supply.Just as first
When an example, detected voltage be predetermined threshold value more than in the case of, will action stop signal SG8 to
Communication unit 512 is sent.As an example of the second timing, the case where detected voltage is less than predetermined threshold value
Under, action stop signal SG8 is sent to motor control part 511.In addition, predetermined threshold value refers to:Than being estimated as turning
The also small voltage value of fluctuation minimum value for the voltage value for being applied to power transistor IC4 or stator 3 during 1 rotation of son.
That is, during rotor 1 rotates (such as first timing), action stop signal SG8 is sent to communication unit 512,
The action of communication unit 512 stops.On the other hand, during the action of motor control part 511 stops (such as second timing),
Action stop signal SG8 is sent to motor control part 511, and the action of motor control part 511 stops.
Conducting wire 10 will control signal SG1 (the first signal) to 5 (specifically control unit of microcontroller in the first timing
51) it transmits, will control signal SG2 (second signal) in the second timing passes to microcontroller 5 (specifically control unit 51a)
It is defeated.That is, control unit 51a receives control signal SG1 via conducting wire 10 and in the first timing, control signal is received in the second timing
SG2。
As a result, during rotor 1 rotates, communication unit 512 can not be made to act and be written to the data of storage part 52
Processing, it is thus possible to prevent the mistake write-in of data caused by the influence of noise generated during rotor 1 rotates.
In addition, being connected with the filter for the filtering for carrying out control signal SG1 between conducting wire 10a and motor control part 511
516a (first filter) is connected with the filter for the filtering for carrying out control signal SG2 between conducting wire 10b and communication unit 512
516b (second filter).
In addition, the time constant of filter 516a is more than the time constant of filter 516b.The reason for this is that:For filter
The time constant of 516a is set larger, such as be set as 10 μ s to remove the noise generated during rotor 1 rotates,
But during communication unit 512 acts, if time constant greatly if communication speed reduce, therefore, the time constant of filter 516b
It is set smaller, such as is set as 16ns.
Also, it is smaller than the voltage value for being applied to power transistor IC4 from low-tension supply by being set to threshold value, such as set
It is set to 13.5V, can prevents from leading to low-tension supply in the failure etc. of device (such as air conditioner) side because carrying motor 100
What is generated in the case of enter (return to り Write む) to high voltage power supply is written to the mistake of storage part 52.
In addition, conducting wire 10b shows one in Fig. 10, but it may be two.The case where conducting wire 10b is two
Under, such as one in two, the rotation sent from the device for carrying motor 100 is communicated as control signal SG1
Speed command signal, and the timing (clock) sent from the device for carrying motor 100 is communicated as control signal SG2
Another in two, the rotation that the oriented device for carrying motor 100 is sent is communicated as control signal SG1 for signal
Velocity information signal, and as control signal SG2 and with carry motor 100 device intercommunication data-signal.
It is I2C (Inter-Integrated Circuit to control signal SG2:IC bus) communication.
The effect of the motor 100 involved by embodiment 1 is illustrated using Figure 11.
Figure 11 is the block diagram of the structure for the control system for briefly showing the motor 100a involved by comparative example.
Motor 100a involved by comparative example does not have voltage in microcontroller 5a (specifically control unit 51b)
Monitoring unit 513 and multiplex adapter 514 and the connector 30 that there is the conducting wire 10 for transmission of control signals SG1 to connect and confession
Connector 40 this aspect that the conducting wire 20 different from conducting wire 10 connects is upper and embodiment 1 involved by 100 difference of motor, other
Point is mutually the same.That is, the motor 100a involved by comparative example has the connector 30 and 40 exposed in the outside of motor, and
And the conducting wire 20 other than the conducting wire 10 with transmission of control signals SG1 also with the write-in processing to storage part 52.
To the write-in of storage part 52 processing be not the action carried out always, therefore, usual conducting wire 20 not with connector 40
Connection.For example, in the feelings for using the motor 100a involved by comparative example as the fan motor in the outdoor unit of air conditioner
Under condition, there are following misgivings:The attachment of moisture condensation for generating etc., has conducting wire 20 not connected when frost due to removing heat exchanger
Connector 40 inside connector pinout generate rust, to generate to the mistake of storage part 52 write-in, motor 100a shape
Condition is bad.
In motor 100 involved by embodiment 1, as the control data such as program or control parameter to be written
Signal wire and use the conducting wire 10 that can be multiplexed.Thus, it is possible to which transmission to be carried out to the control (rotor 1 of motor 100
Rotation control) when the signal wire (conducting wire 10) of control signal SG1 the control when write-ins of data is handled is carried out as transmission
The conducting wire of signal SG2 uses, therefore is capable of providing in a kind of control may be implemented in motor 100 and the write-in of data processing
The motor 100 for sharing (activation bit is shared with control information) of the signal wire used.
In other words, it need not arrange that the signal wire different from the signal wire of transmission of control signals SG1 (believe by data write-in
Number line), therefore it need not be connected with the connector of conducting wire always, it is capable of providing a kind of motor with involved by comparative example
100a, which is compared, can prevent the signal that the situation of the motor caused by rust of connector etc. is bad and is drawn from motor
The few motor 100 of the quantity of line (conducting wire).It can be from the external signal for carrying out data write-in of motor 100 that is, can reduce
The quantity of line.Thus, it is possible to provide motor 100 with low cost.
In addition, be even connected with the connector of conducting wire always, to expose in the connector of the outside of stator the case where
Under, it is also subjected to the influence of temperature change, therefore the attachment to condense relative to connector pinout can not be entirely prevented.Therefore,
It, can due to the connector without exposing in the outside of stator in motor 100 involved by present embodiment 1
Prevent the situation of the further motor caused by rust of connector etc. bad.
Also, the motor 100 involved by embodiment 1, can from the outside of motor 100 will control program with
And a variety of data such as control parameter are written via signal wire (conducting wire 10) to storage part 52.Thus, it is possible to inhibit along with data
Type, the increases of the components such as signal wire or connector.
Motor 100 involved by embodiment 1, can be by overcurrent limits value and the position of magnetic pole of Hall IC
The control parameters such as the phase deviation of signal are written to storage part 52, thus be capable of providing it is a kind of can to the characteristic of motor 100 into
Capable modified motor 100.As a result, it is possible to reduce the individual of the characteristic of the motor such as moyor, noise, maximum output 100
Difference.
Also, the motor 100 involved by embodiment 1 can write the control parameters such as moyor, advance angle
Enter to storage part 52, therefore is capable of providing the motor 100 for the device (such as air conditioner) for being most suitable for carrying motor 100.Example
Such as, it is capable of providing the big motor 100 of the good motor 100 of moyor, noise few motor 100 or maximum output.
Motor 100 involved by embodiment 1, voltage monitoring portion 513 is based on being applied to power transistor IC4's
Voltage controls the output of multiplex adapter 514, it is thus possible to the weight of storage part 52 during preventing rotor 1 from rotating
It writes.Thus, it is possible to be prevented to storage by the noise that (such as in rotation of rotor 1) generates in the action of motor 100
The mistake in portion 52 is written.
Motor 100 involved by embodiment 1, by making switching from the base of the output of multiplex adapter 514
Quasi- voltage (reference voltage that can carry out the write-in processing to storage part 52), which is less than from low-tension supply, is applied to motor 100
Voltage, can prevent to the mistake of storage part 52 be written.
Motor 100 involved by embodiment 1, in multiplex adapter 514, the filter that is connect with communication unit 512
The time constant of wave device 516b is less than the time constant for the filter 516a being connect with motor control part 511, therefore can improve
Noise margin during the rotation of rotor 1.Further, it is possible to improve communication speed (the processing speed of the write-in processing to storage part 52
Degree).
The manufacturing method of motor 100 is illustrated below.
Figure 12 is the flow chart for the manufacturing process for showing motor 100.
In step sl, multiple electromagnetic steel plates are laminated, make stator core 3a.
In step s 2, stator core 3a and insulator 3b are integrally formed.
In step s3, stator 3 is made by winding winding 2 in integrally formed stator core 3a and insulator 3b.
Specifically, winding winding 2 in the multiple teeth portion formed by stator core 3a and insulator 3b.
In step s 4, by power transistor IC4, microcontroller 5 (including storage part 52), multiple Hall ICs 7, conducting wire 10
And the equal electronic units of connector 11 are fixed on the substrate 8 as control device (control base board).Also, it will be fixed with above-mentioned
The substrate 8 of electronic unit is installed on stator 3.
In step s 5, moulded resin 12 is filled around substrate 8 and stator 3, and substrate 8 and stator 3 are fixed.
In step s 6, rotor magnet 1a is made using permanent magnet.
In the step s 7, rotor magnet 1a and rotor sensor magnet 1c are integrally formed using resin, make rotor 1.
In step s 8, bearing 6a and 6b are pressed into rotary shaft 1b.
The sequence of step S1 to step S8 are not limited to sequence shown in Figure 12.For example, stators of the step S1 to step S5
3 assembling steps and the assembling steps of the rotor 1 of step S6 to step S8 can carry out concurrently with each other.Step S6 to step S8
Rotor 1 assembling steps can also earlier than the stator 3 of step S1 to step S5 assembling steps carry out.
In step s 9, the rotor 1 made in step S6 to step S8 is inserted in step S1 in a manner of it can rotate
To the inside of the stator 3 (stator 3 for being wound with winding 2) made in step S5.Also, by the stator inserted with rotor 1
3 inside is embedded in holder 13 to block the opening portion of the reinfusion side of motor 100, is assembled into motor 100.
In step slo, the inspection of motor 100 is carried out.In inspection, such as carry out overcurrent limits value and Hall
The measurement of the phase deviation of position of magnetic pole signal of IC etc..
In step s 11, using the terminal (data for controlling data for control program or control parameter etc. to be written
Transmitter), via 11 guiding line of connector, 10 input control signal SG2, thus will be used to control power transistor IC4
Control data be written to storage part 52.For example, by controls such as the overcurrent limits value determined in step S10 or phase deviations
Storage part 52 in parameter read-in to motor 100.And it is possible to according to the device (such as air conditioner) for carrying motor 100
Rewrite controlling program or moyor or advance angle are (between position of magnetic pole signal and the induced voltage for indicating position of magnetic pole
Phase difference) etc. control parameters.
According to Hall IC 7 to the installation accuracy etc. of substrate 8, sometimes from the output (phase of position of magnetic pole signal of Hall IC 7
Position) it is further offset from from ideal phase deviation (design value).In step s 11, the phase difference between design value is measured
(departure), and measured value is written to storage part 52.
The modified concrete example of the phase difference (departure) pair between design value illustrates below.
Figure 13 is the phase signals SG6 (induced voltage) and position of magnetic pole signal for illustrating that position of magnetic pole (rotation position)
The figure of one example of the relationship between SG5 (output of Hall IC 7).
In the example shown in Figure 13, the ideal phase deviation between position of magnetic pole signal SG5 and phase signals SG6 (is set
Evaluation) it is θ 1=30 °, the measured value of the phase deviation between position of magnetic pole signal SG5 and phase signals SG6 in motor 100
For θ 2=35 °.Thus, the control that will be modified as phase difference (departure) θ 3 (=θ 1- θ 2) couple between design value
The correction value θ 4=+5 ° of data are written to storage part 52.
The control (rotation of rotor 1 controls) of motor 100 is carried out using correction value θ 4 of the write-in to storage part 52,
Thus, it is possible to be modified to phase deviation.Specifically, in the case where ideal advance angle is θ 5=20 °, write-in is used
The control (rotation of rotor 1 controls) that motor 100 is carried out to the correction value θ 4 of storage part 52, so that advance angle becomes 25 °
(=θ 5+ θ 4), thus, it is possible to the phase deviations to position of magnetic pole signal SG5 to be modified.
Motor 100 can be manufactured by the manufacturing process being explained above.
The manufacturing method of motor 100 involved by embodiment 1, as control program or control ginseng to be written
Number etc. data signal wire and use conducting wire 10.Thus, transmission can be used to carry out motor 100 in the write-in processing of data
The control rotation of rotor 1 (control) when control signal SG1 signal wire (conducting wire 10), because without arranging and transmission control
The different signal wire (data write-in signal wire) of the signal wire of signal SG1 processed.Thus, such as can manufacture and comparative example institute
Motor 100 few compared to the quantity for the signal wire (conducting wire) drawn from motor 100 the motor 100a being related to.In other words,
Can manufacture realizes the shared (activation bit of the signal wire used in the control of motor 100 and the write-in processing of data
It is shared with control information) motor 100.Thus, it is possible to be manufactured with low cost motor 100.
The manufacturing method of motor 100 involved by embodiment 1, can be by overcurrent limits value and Hall IC
The control parameters such as the phase deviation of position of magnetic pole signal be written to storage part 52, it is thus possible to manufacture can be to motor 100
The motor 100 that characteristic is modified.For example, can be after the assembling of motor 100 to the output (magnetic pole from Hall IC 7
Position signal) phase difference (departure) between ideal phase deviation (design value) is measured, and measured value is written
To storage part 52, it is thus possible to provide it is a kind of can be to the system for the motor 100 that the phase deviation of position of magnetic pole signal is modified
Make method.
The manufacturing method of motor 100 involved by embodiment 1, can be after the assembling of motor 100 by horse
It is written up to control parameters such as efficiency, advance angles to storage part 52, it is thus possible to which manufacture is most suitable for carrying the device of motor 100
The motor 100 of (such as air conditioner).For example, the few motor of the good motor 100 of moyor, noise can be manufactured
100 or the big motor 100 of maximum output.
For example, in the motor of the signal wire without write-in processing, in step (example more more forwardly of than step S11
Electronic unit is such as installed on to the stage of substrate 8) method of write control data can not rewrite control after assembling motor
Data processed.Thus, the motor of the signal wire without write-in processing may not be relative to the device affirmative for carrying the motor
With best characteristic.In order to carry best motor for the device, need to prepare to be written with various control ginseng
Several multiple motor.As a result, the cost of stock control and production equipment etc. increases.In contrast, involved by embodiment 1
The manufacturing method of motor 100 can be write data into after assembling motor to storage part 52, it is thus possible to manufacture
It is most suitable for carrying the motor 100 of the device of motor 100.
Embodiment 2.
Air conditioner 200 involved by embodiment 2 to the utility model illustrates.
Figure 14 is the figure for the structure for briefly showing the air conditioner 200 involved by the embodiment 2 of the utility model.
Air conditioner 200 involved by embodiment 2 has:Indoor unit 211;Refrigerant piping 212;And by refrigerant
The outdoor unit 213 that piping 212 is connect with indoor unit 211.
Indoor unit 211 has motor 211a and pressure fan 211b (pressure fan used for indoor machine).Outdoor unit 213 has:Electricity
Motivation 213a;Fan 213b as pressure fan (outdoor unit pressure fan);And heat exchanger 213c.
In air conditioner 200 involved by embodiment 2, at least one of indoor unit 211 and outdoor unit 213 have real
Apply the motor 100 (including variation) illustrated in mode 1.Specifically, the driving source as pressure fan, motor 211a
With the motor 100 (including variation) illustrated at least one of 213a application implementation mode 1.
Air conditioner 200 can for example carry out from the refrigeration operation of 211 blows cold air of indoor unit or blow the system of hot-air
The operatings such as heat run.Indoors in machine 211, motor 211a is the driving source for driving pressure fan 211b.Pressure fan 211b
The air after adjustment can be blowed.In outdoor unit 213, motor 213a is the driving for being driven to fan 213b
Source.
Air conditioner 200 involved by embodiment 2, the application implementation side at least one of motor 211a and 213a
The motor 100 (including variation) illustrated in formula 1, thus have the effect of and illustrate similarly to imitate in embodiment 1
Fruit.
Also, according to the air conditioner involved by embodiment 2, the control parameters such as moyor, advance angle can be written
To the storage part of motor, thus the Optimal Control of motor can be carried out in air conditioner 200.Thus, it is possible to provide operating
The big air conditioner 200 of the good air conditioner 200 of efficiency, noise few air conditioner 200 or maximum output.
The motor 100 (including variation) illustrated in embodiment 1 is in addition to it can be equipped on air conditioner 200, also
Ventilation fan, household appliance or lathe etc., which can be equipped on, has the equipment of driving source.
The feature in feature and variation in each embodiment being explained above can be mutually appropriately combined.This
Outside, it can also be the first information that the first signal, which uses another word instead, and it can also be second that second signal, which uses another word instead,
Information.
Reference sign:
1:Rotor;2:Winding;3:Stator;4:Power transistor IC;5:Microcontroller; 6a、6b:Bearing;7:Hall IC;
8:Substrate;9:Winding terminals;10、10a、10b:Conducting wire;11:Connector;12:Moulded resin;13:Holder;20、40:Connector;
51、 51a:Control unit;52:Storage part;100、211a、213a:Motor;200:Air conditioner; 211:Indoor unit;212:Refrigeration
Agent is piped;213:Outdoor unit;511:Motor control part;512:Communication unit;513:Voltage monitoring portion;514:Multiplex adapter;
515:Overcurrent test section; 516a、516b:Filter.
Claims (9)
1. a kind of motor has rotor and the stator with winding,
The motor is characterized in that having:
The driving portion of driving current is supplied to the winding;
Storage part;
The driving portion is controlled according to the first signal inputted from first device and according to the second letter inputted from second device
Number carry out the control unit of the write-in processing to the storage part;And
The signal wire of first signal and the second signal is transmitted to the control unit,
The control unit has the test section for detecting the voltage for being applied to the control unit,
In the case where the voltage detected by the test section is threshold value or more, to control unit input first letter
Number,
In the case where the voltage detected by the test section is less than threshold value, the second signal is inputted to the storage part.
2. motor according to claim 1, which is characterized in that
First signal is the information for the rotary speed for controlling the rotor.
3. motor according to claim 2, which is characterized in that
The second signal is the control information used in the control of the rotor.
4. motor described in any one of claim 1 to 3, which is characterized in that
The threshold value is than estimating the fluctuation minimum value for the voltage value for being applied to the stator during rotor rotates also
Small value.
5. motor described in any one of claim 1 to 3, which is characterized in that
There is the control unit selection to be input to first signal of the signal wire and the output pair of the second signal
The selector of elephant.
6. motor described in any one of claim 1 to 3, which is characterized in that
The control unit has:
The motor control part of the driving portion is controlled according to first signal;
The communication unit that the second signal is conveyed to the storage part;
The first filter being connected between the signal wire and the motor control part;And
The second filter being connected between the signal wire and the communication unit.
7. motor according to claim 6, which is characterized in that
The time constant of the first filter is more than the time constant of the second filter.
8. motor according to claim 7, which is characterized in that also have:
Carry the substrate of the control unit;And
It is equipped on the substrate and is connected with the connector of the signal wire,
The stator and the substrate are molded resin covering,
The connector is covered by the moulded resin.
9. a kind of air conditioner, which is characterized in that
The outdoor unit for having indoor unit and being connect with the indoor unit,
At least one of the indoor unit and the outdoor unit have motor according to any one of claims 1 to 8.
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PCT/JP2016/058946 WO2017163304A1 (en) | 2016-03-22 | 2016-03-22 | Electric motor, air conditioner, control apparatus, and method for manufacturing electric motor |
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CN111308344A (en) * | 2020-03-18 | 2020-06-19 | 珠海格力电器股份有限公司 | Electrical appliance, motor fault identification method and device thereof and storage medium |
CN115898932A (en) * | 2023-01-03 | 2023-04-04 | 苏州浪潮智能科技有限公司 | Fan, operation method thereof, electronic device and readable storage medium |
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CN111491763B (en) * | 2017-12-18 | 2023-04-07 | 日东工器株式会社 | Electric tool, control circuit of electric tool and control method |
WO2019223882A1 (en) * | 2018-05-25 | 2019-11-28 | Harmonic Drive Ag | Electrical drive device with condition monitoring |
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JP4048702B2 (en) * | 2000-08-02 | 2008-02-20 | 村田機械株式会社 | Motor drive system for single spindle driven textile machine |
US6441579B1 (en) * | 2001-01-26 | 2002-08-27 | Hewlett-Packard Company | Current magnitude variation correction for open loop stepper motor driver circuit |
JP2013150505A (en) * | 2012-01-23 | 2013-08-01 | Mitsubishi Electric Corp | Electric motor, air conditioner, and manufacturing method of electric motor |
JP5900122B2 (en) * | 2012-04-11 | 2016-04-06 | 東芝三菱電機産業システム株式会社 | Drive device control system |
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CN111308344A (en) * | 2020-03-18 | 2020-06-19 | 珠海格力电器股份有限公司 | Electrical appliance, motor fault identification method and device thereof and storage medium |
CN115898932A (en) * | 2023-01-03 | 2023-04-04 | 苏州浪潮智能科技有限公司 | Fan, operation method thereof, electronic device and readable storage medium |
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