Utility model content
Based on this, it is necessary to a kind of utilization rate improving material and the holding for hull cell manufacture for reducing manufacturing cost
Holder.
A kind of load-bearing part for hull cell manufacture has one and is provided with the standard substrate in multiple batteries preparations area
The accommodating chamber that shape and size match, the accommodating chamber are separated into multiple card slots, the multiple card slot respectively with integral multiple
The continuous battery prepare the shape and size in area and match, each card slot all has one and is used to prepare the film
The opening of the film layer of battery.
The multiple battery prepares the matrix that area forms M × N in one of the embodiments, and the multiple card slot forms X
The matrix of × Y, it is corresponding that each card slot prepares the shape and size in area with the battery of (M/X) × (N/Y) matrixes, wherein
M, N, X, Y, M/X and N/Y are integer, 1≤X≤M, 1≤Y≤N, and (X × Y) > 1.
1/4M≤X≤1/2M and/or 1/4M≤Y≤1/2N in one of the embodiments,.
At least one in X and Y in one of the embodiments, is 1 or 2, and each card slot is both provided with side opening.
The load-bearing part includes pedestal, two side plates and at least one partition board in one of the embodiments, described two
Side plate, which is respectively perpendicular, to be set to both sides that the pedestal is oppositely arranged and forms the accommodating chamber with the pedestal, and described at least one
A partition board is set in the accommodating chamber and is vertically arranged with the pedestal, and the accommodating chamber is divided into the multiple card
Slot.
In one of the embodiments, at least one partition board along be parallel to described two side plate directions settings and/or
It is arranged perpendicular to described two side plate directions.
The partition board is at least two in one of the embodiments, and at least two partition boards include at least one
A first partition and at least one second partition, at least one first partition are set along the direction for being parallel to described two side plates
Set, by the accommodating chamber be divided into it is multiple be arranged in parallel and both ends all have the sub- accommodating chamber of opening, described at least one
Two partition boards are arranged along perpendicular to the direction of described two side plates, and each sub- accommodating chamber is divided into two tools there are one side
The card slot of opening.
The load-bearing part further includes limiting plate in one of the embodiments, and the limiting plate is set to the card slot
Periphery is simultaneously parallel to the pedestal setting, and the distance of the limiting plate to the pedestal is the thickness of the standard substrate, described
Limiting plate and the pedestal are moved relative to the load-bearing part in the thickness direction thereof for limiting the second substrate.
The width W of the limiting plate is more than 0mm and is less than 5mm in one of the embodiments,.
The card slot and the shape and size for needing non-standard film battery assembly to be prepared in one of the embodiments,
Match.
Load-bearing part provided by the utility model can make the standard substrate of damage in such a way that cutting is spliced again, go
After broken parts, subsequent preparation is carried out according to process identical with standard substrate and parameter, it both will not be to subsequent
Technological process has an impact, and in turn avoids the waste of material, improves the utilization rate of material, improves the good of hull cell preparation
Rate, and reduce manufacturing cost.On the other hand, the load-bearing part can be also used for the preparation of non-standard film battery assembly,
So that the standard substrate directly cuts according to the shape and size of non-standard film battery assembly and after splicing again, according to mark
The identical process of quasi- substrate and parameter carry out subsequent preparation, to directly obtain non-standard film battery assembly, improve
Non-standard film battery assembly prepares yield, improves the utilization rate of material, and reduce manufacturing cost.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, by the following examples, it and ties
Attached drawing is closed, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only solving
The utility model is released, is not used to limit the utility model.
Also referring to Fig. 1 to Fig. 5, the utility model first embodiment provides a kind of manufacturing method of hull cell,
Including:
S1 provides the first substrate 11 for being provided with multiple batteries preparations area 101 and is held according to the selection of the first substrate 11
Holder 20, the load-bearing part 20 have the accommodating chamber that the shape and size with the first substrate 11 match, the accommodating chamber
Multiple card slots 201 are separated into, the multiple card slot 201 prepares the shape in area 101 with the continuous battery of integral multiple respectively
Shape and size match, and each card slot 201 all has the opening for the film layer that one is used to prepare the hull cell;
S2, judges whether the first substrate 11 is damaged, if so, S3 is entered step, if it is not, then entering step
S5;
S3, judge on the first substrate 11 with the presence or absence of it is unspoiled, continuous and in the multiple card slot 201
The region that the shape and size of any empty calorie slot match, if so, S4 is entered step, if it is not, then the first substrate 11 is abandoned
With;
S4, by unspoiled, the continuous and region that matches with the shape and size of the empty calorie slot from described
It is cut down on first substrate 11, obtains second substrate 12, the second substrate 12 is put into the card slot 201, judge institute
Whether the multiple card slot 201 for stating load-bearing part 20 is both provided with the second substrate 12, if so, S5 is entered step, if it is not,
Then make 20 return to step S1 of the load-bearing part;
S5 carries out subsequent process flow on the first substrate 11 or the load-bearing part 20.
In the present invention, the first substrate 11 is the standard substrate used in conventional films battery preparation technique,
Each battery prepares area 101 and is used to prepare a hull cell unit.When the first substrate 11 is damaged, will not damage
Bad region is cut down in the card slot 201 for being put into load-bearing part 20, and multiple first substrates 11 are not occurred by load-bearing part 20
The region of damage is spliced into splicing substrate corresponding with a first substrate 11, can be with when continuing technological process after entering
Subsequent preparation is carried out using process identical with first substrate 11 and parameter, subsequent technological process will not both be generated
It influences, in turn avoids the waste of material, improve the utilization rate of material, improve the yield of hull cell production, and reduce
Manufacturing cost.
In step sl, the first substrate 11 either blank substrate (being not provided with functional layer), such as it is empty
White glass substrate, can also be provided with the substrate of functional layer, such as be provided with the substrate of electrode layer, be provided with electrode layer and
The substrate of light absorbing layer, the substrate for being provided with electrode layer, light absorbing layer and buffer layer, or be provided with electrode layer, light absorbing layer, delay
Rush layer and the substrate of Window layer.In one embodiment, the first substrate 11 can be to be provided with electrode layer, light absorbing layer and buffering
The substrate of layer, the subsequent process flow in step S5 may include the technological processes such as the preparation of Window layer.
The accommodating chamber that there are the load-bearing part 20 shape and size with the first substrate 11 to match refers to the appearance
Receive chamber shape and size it is identical as the shape and size of the first substrate 11, or the slightly below or slightly larger than described first substrate
11 shape and size, so that after the region that multiple first substrates 11 are not damaged is spliced by the load-bearing part 20, it can
It is follow-up in order to enter jointly with the first substrate 11 to obtain the shape and size essentially identical with the first substrate 11
Technological process.
The multiple card slot 201 prepares the shape and size phase in area 101 with the continuous battery of integral multiple respectively
With referring to that the shape and size of each card slot 201 prepare the shape in area 101 with 1,2,3 or multiple batteries for connecting together
Shape is identical with size, or slightly larger than 1,2,3 or multiple batteries for connecting together prepare the shape and size in area 101, with
Enable 1,2,3 or multiple batteries for connecting together prepare area 101 and accommodate and be fastened in the card slot 201.
The opening of the film layer for being used to prepare the hull cell refers to the institute in the follow-up preparation process of hull cell
(for example, by using the method for deposition) can be formed in battery preparation area 101 by the opening by stating each film layer of hull cell
In.Preferably, the opening can be upward opening.
Preferably, identical standard pair may be used in the shape and size all same of the multiple card slot 201, in this way setting
Each described first substrate 11 is cut and is spliced, convenient for large-scale production.It is formed when the multiple battery prepares area 101
When the matrix of M × N, the multiple card slot 201 can form the matrix of X × Y, each card slot 201 can with (M/X) × (N/
Y) battery of matrix prepares the shape and size in area and matches, wherein and M, N, X, Y, M/X and N/Y are integer, 1≤X≤M, and 1
≤ Y≤N, and (X × Y) > 1.
The matrix of the M × N can be configured according to the demand in practical scale production process, can also be practical rule
Existing matrix arrangement in modelling production technology.The matrix of the X × Y can be arranged according to actual demand.When the value of X and Y are smaller
When, the quantity of card slot 201 is fewer, and each card slot 201 needs the battery accommodated to prepare area more than 101, when first base
When plate 11 damages, the number cut to the first substrate 11 is also fewer, however, when the value of X and Y is too small, even if institute
The damaged condition for stating first substrate 11 is smaller, it is also possible to cause there is no it is unspoiled, continuous and with the shape of the card slot
The region to match with size, so that 11 unspoiled region of the substrate can not be carried out by way of load-bearing part splicing
Downstream causes 11 utilization rate of first substrate to decline.When the value of X and Y is bigger, the quantity of card slot 201 is more, Mei Yisuo
Stating card slot 201 needs the battery accommodated preparation area 101 fewer, that is to say, that first substrate 11 can be cut into smaller area
Block is only abandoned the block being damaged, to increase the utilization rate of first substrate 11, still, to first substrate 11
The number cut can be more.Preferably, 1/4M≤X≤1/2M and/or 1/4N≤Y≤1/2N.It is further preferable that the X
With it is at least one in Y be 1 or 2, at this point, side opening can be arranged in each card slot 201, the second substrate 12 can be from institute
It states side opening and enters the card slot 201, to facilitate being placed and taken out for the second substrate 12.
In step s 2, judge that the mode whether first substrate 11 is damaged is unlimited, artificial naked eyes may be used
The mode of observation can also use the detection device of profession to be detected and judge.
In step s3, the region that is unspoiled, continuous and matching with the shape and size of the card slot is
Refer to unspoiled 1,2,3 or multiple batteries prepare the continuum that area 101 is formed.When not deposited on the first substrate 11
At region that is unspoiled, continuous and matching with the shape and size of the card slot, on the one hand, 11 nothing of first substrate
Method cut and load-bearing part splicing by way of enter subsequent step S5, on the other hand, illustrate the damage of the first substrate 11 compared with
To be serious, even if the first substrate 11 will be made to be directly entered subsequent step S5, there is also more for obtained hull cell unit
It is bad, serious waste of material can be caused, therefore, which can abandon.Certainly, those skilled in the art also may be used
To make the first substrate 11 is directly entered in subsequent step S5 to be continuing with according to actual demand.
In step s 4, when 11 damaged condition of the first substrate is smaller, the possible first substrate 11 has multiple
Independent unspoiled, the continuous and region that matches with the shape and size of the card slot, at this point, can will it is each described in not
Region that is damage, continuous and matching with the shape and size of the card slot is cut down from the first substrate 11,
And it is put into one by one in multiple card slots 201.In one embodiment, Fig. 2 to Fig. 4 is please referred to, when the first substrate 11 damages
It is bad, and when preparing area there are the battery of two independent (M/X) × (N/Y) matrixes and do not damage, by two unspoiled (M/
X) × (N/Y) battery of matrix prepares area and cuts down, and is respectively put into two card slots 201.
When all card slots 201 of the load-bearing part 20 placed second substrate 12, i.e., obtained and the by splicing
One substrate, 11 corresponding splicing substrate, at this point, the load-bearing part 20 can enter subsequent process flow, the load-bearing part 20 it is follow-up
Technological process can be identical with the subsequent process flow of the first substrate 11, therefore, without changing technological parameter and item
On the basis of part, material is saved, the yield of hull cell production is improved, reduces manufacturing cost.
The utility model second embodiment provides a kind of manufacturing method of hull cell, including:
S1 provides the first substrate for being used to prepare standard film battery assembly and selects to carry according to the first substrate
There is multiple batteries to prepare area for part, the first substrate, and the load-bearing part has the shape and size with the first substrate
The accommodating chamber to match, the accommodating chamber are separated into multiple card slots, each card slot with non-standard film battery assembly
Shape and size match;
S2 cuts the first substrate according to the shape and size of the multiple card slot, obtain respectively with the multiple card
The corresponding second substrate of slot;
The multiple second substrate is respectively put into the corresponding card slot by S3, is carried out on the load-bearing part follow-up
Technological process, to obtain multiple non-standard film battery assemblies.
The utility model second embodiment can be used for preparing non-standard film battery assembly, the non-standard hull cell
The shape and size of component are determined according to the actual demand of application end.When the first substrate is preparation standard film battery assembly
Standard substrate used.The utility model second embodiment is directly to the first substrate according to the non-standard hull cell
The shape and size of component are cut, and splice by load-bearing part after having cut to obtain spelling corresponding with the first substrate
It connects substrate and carries out subsequent technological process, multiple non-standard film battery assemblies are directly obtained after flow.It is cut with tradition
It cuts the hull cell core prepared by standard substrate to compare come the method for obtaining non-standard film battery assembly, avoid due to cutting
Finished films battery is brought bad, and production yield and stock utilization are improved, and is saved the preparation cost.
Preferably, the second embodiment can be used for preparing the identical non-standard hull cell group of shape and size
Part, at this point, the shape and size of the multiple card slot 201 can all same, in this way setting convenient for large-scale production.When the multiple
When battery prepares the matrix of the formation of area 101 M × N, the multiple card slot 201 can form the matrix of X × Y, each card slot
201 shape and size that area can be prepared with the battery of (M/X) × (N/Y) matrixes match, wherein M, N, X, Y, M/X and N/Y
It is integer, 1≤X≤M, 1≤Y≤N, and (X × Y) > 1.
Fig. 2 to Fig. 6 is please referred to, the utility model third embodiment provides a kind of load-bearing part 20, is used for the first embodiment party
The preparation of the hull cell of formula and second embodiment.The load-bearing part 20 can have the shape and size phase with first substrate 11
Matched accommodating chamber.The accommodating chamber can be separated into multiple card slots 201, the multiple card slot 201 can respectively with integral multiple
The shape and size that the continuous battery prepares area 101 match.Each card slot 201 can have one to be used to prepare institute
State the opening of the film layer of hull cell.
The shape and size of the multiple card slot 201 can all same.Form M × N's when the multiple battery prepares area 101
When matrix, the multiple card slot 201 can form the matrix of X × Y.Each card slot 201 can be with (M/X) × (N/Y) matrixes
Battery prepares area and corresponds to.Wherein, M, N, X, Y, M/X and N/Y are integer, 1≤X≤M, 1≤Y≤N, and (X × Y)<(M×
N)。
In one embodiment, as shown in Figures 4 to 6, the load-bearing part 20 may include 210, two side plates 220 of pedestal and extremely
A few partition board.Described two side plates 220 can form the accommodating chamber with the pedestal 210, and at least one partition board can be set
It is placed in the accommodating chamber, and the accommodating chamber is divided into the multiple card slot 201.
Described two side plates 220 may be disposed at the both sides that the pedestal 210 is oppositely arranged.Described two side plates 220 and institute
The setting of the pedestal 210 can be respectively perpendicular to by stating at least one partition board.At least one partition board can be described two along being parallel to
220 direction of side plate is arranged and/or is arranged perpendicular to 220 direction of described two side plates.
In one embodiment, the partition board can be at least two, and may include at least two partition boards at least one
First partition 231 and at least one second partition 232.At least one first partition 231 can be along being parallel to described two sides
The direction of plate 220 is arranged, and the accommodating chamber is divided into multiple be arranged in parallel and both ends all have the sub- accommodating chamber of opening.Institute
Stating at least one second partition 232 can be arranged along perpendicular to the direction of described two side plates 220, and by each sub- accommodating chamber
Being divided into two tools, there are one the card slots 201 of side opening, so that each card slot 201 all has side opening, it is described to facilitate
The disengaging of second substrate 12.
In one embodiment, the load-bearing part 20 further includes limiting plate 240, and the limiting plate 240 may be disposed at the card
The periphery of slot 201 is simultaneously parallel to the setting of the pedestal 210, opposite in the thickness direction thereof for limiting the second substrate 12
It is moved in the load-bearing part 20.The distance of the limiting plate 240 to the pedestal 210 can be the first substrate 11
Thickness.In membrane-film preparation process, upside-down mounting process is might have, in 20 upside-down mounting of load-bearing part, the limiting plate 240 can be with
The second substrate 12 is prevented to fall off from the card slot 201, to ensure normal technique productions.Preferably, the limiting plate
240 width W is more than 0mm and is less than 5mm, such as:Can be 2mm, 2.5mm, 3mm, 3.5mm, 4mm, 4.5mm, 4.8mm
Deng just no longer repeating one by one here.The range can prevent second substrate 12 from falling off from card slot 201 in upside-down mounting and shadow
Ring the preparation of follow-up each functional layer.
The load-bearing part that present embodiment provides can make the standard substrate of damage in such a way that cutting is spliced again, go
After broken parts, subsequent preparation is carried out according to process identical with standard substrate and parameter, it both will not be to subsequent
Technological process has an impact, and in turn avoids the waste of material, improves the utilization rate of material, improves the good of hull cell preparation
Rate, and reduce manufacturing cost.On the other hand, the load-bearing part can be also used for the preparation of non-standard film battery assembly,
So that the standard substrate directly cuts according to the shape and size of non-standard film battery assembly and after splicing again, according to mark
The identical process of quasi- substrate and parameter carry out subsequent preparation and are improved non-to directly obtain non-standard hull cell
Standard hull cell prepares yield, improves the utilization rate of material, and reduces manufacturing cost.
Each technical characteristic of embodiment described above can be combined arbitrarily, to keep description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.