CN207828278U - A kind of bean cotyledon fermentation preparation system - Google Patents
A kind of bean cotyledon fermentation preparation system Download PDFInfo
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- CN207828278U CN207828278U CN201820068707.XU CN201820068707U CN207828278U CN 207828278 U CN207828278 U CN 207828278U CN 201820068707 U CN201820068707 U CN 201820068707U CN 207828278 U CN207828278 U CN 207828278U
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Abstract
The utility model provides a kind of bean cotyledon fermentation preparation system, including sequentially connected fermentation tank, temporary storage tank and drying device, the fermentation tank includes tank body, and the top of the tank body is equipped with feed pipe, bottom is equipped with discharge nozzle, and Matter Transfer pump is connected between the feed pipe and discharge nozzle；Lower part in the tank body is provided with bubbling device；The drying device includes vacuum blade dryer, and the feed inlet of the temporary storage tank is connected on discharge nozzle, and the discharge port of the temporary storage tank is connected on the feed inlet of vacuum blade dryer.The uniformity of fermentation system material suitable for the bean paste fermentation process of various tonnages being stirred, Equipment Foundations are provided for Pixian County large-scale production.
Description
Technical field
The utility model is related to food seasoning field of fermentation equipment, more particularly to a kind of bean cotyledon fermentation preparation system.
Background technology
Bean paste, Sichuan Province Chengdu Pi Douqu（Former Pixian County）Specialty, Chinese geography famous special product are three big names of Sichuan
One of valve.It takes the course of its own in selection in technique, unusual, and primary raw material is pimiento and broad bean valve, by pimiento
Salting zymolysis is fermented into broad bean paste valve at capsicum green pepper embryo, by broad bean valve, is then mixed in a certain ratio, by prolonged biology
Fermentation is made.Studies have shown that the fermentation process of bean paste is the coefficient result of multiple-microorganism.Influence microbial fermentation
, such as temperature, moisture, miscellaneous bacteria etc. many because being known as.
Currently, the fermentation of broad bean valve is mainly using pithos and pond fermentation, both fermentation preparations have the following problems：
1, pithos fermentation and fermenting tank for fermentation are spontaneous fermentation, in the case that without any control measures, reach mark
Accurate fermentation time is long, and the entire production cycle is usually 1 year or more, causes the bean paste production cycle long；
2, fungi has played very important effect in bean paste fermentation process, and in starter-making stage, mould can secrete
A variety of enzymes such as protease, amylase, carbohydrase, these enzyme effects not only generate a large amount of flavor in capsicum and broad bean
Matter also creates condition for the growth of rear other microorganisms of fermentation phase.But since the production of fermentation stage after bean paste is in
Open environment, phase of fermenting afterwards few then half a year at most 2 years or more " weather exposure " also have a large amount of environmental microorganism to participate in its hair
Ferment process, this not only determines that the unique ingredient of bean paste is constituted and flavor characteristic, there is also huge food safety risk,
If mucor and Penicillium notatum will produce frowst, produces malicious aspergillus flavus and section parasitic aspergillus is also possible to generate aflatoxin B1,
Bring great food safety hazards.
3, existing pithos fermentation and pond fermentation can not produce the bean paste of stable quality, exist centainly between batch
Quality difference, it is severe with environment, by extraneous contaminations such as dust, heavy metal, mosquitos and flies mouse ants in process.
Process conditions controllability is good when ferment tank, and the degree of automation of production technology is promoted, and saves human cost, can
Therefore ferment tank can be used, but the fermentation tank of current bean paste fermentation is in large-scale production, effectively save place
One simple tank body, when fermentation, due to the property of broad bean valve make broad bean valve during the fermentation and cannot stir well it is mixed
Close the quality for influencing to ferment.
Utility model content
The utility model aims to solve the problem that the existing fermentation tank for being used to prepare bean paste existing tank when volume is larger
Material cannot be uniformly mixed well in body, the problem of to influence fermented quality, provided and a kind of being different from the prior art
Bean cotyledon ferment preparation system, the system suitable for the bean paste fermentation process of various tonnages material be stirred it is equal
Even property provides Equipment Foundations for Pixian County large-scale production.
In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
A kind of bean cotyledon fermentation preparation system, including sequentially connected fermentation tank, temporary storage tank and drying device, the fermentation tank
Including tank body, the top of the tank body is equipped with feed pipe, and bottom is equipped with discharge nozzle, is connected between the feed pipe and discharge nozzle
Matter Transfer pumps；Lower part in the tank body is provided with bubbling device；The drying device includes vacuum blade dryer, described
The feed inlet of temporary storage tank is connected on discharge nozzle, and the discharge port of the temporary storage tank is connected to the feed inlet of vacuum blade dryer
On.
The bubbling device includes bubbling pipe, offers bubble holes on the bubbling pipe, under the lateral wall of the tank body
Portion is connected with air inlet pipe, and the air inlet pipe extend into tank body and is connected to bubbling pipe, is connected on the discharge port of the feed pipe
Material is distributed funnel.When to be bubbled, gas is passed through into air inlet pipe, gas enters bubbling connected to it by air inlet pipe
Guan Zhong, then come out by the bubble holes of bubbling pipe, stir stirring for air-flow realization material to be formed in the storeroom of fermentation tank.
Supporting block, U-shaped pipe card are provided on the side wall of tank body at the bubbling pipe opposite position, the bubbling pipe leads to
U-shaped pipe card is crossed to be fixed in supporting block.
Further, the discharge port of the feed pipe is close to or on the central axes of tank body.
It is arranged with chuck outside the tank body, the chuck bottom is provided with temperature control water inlet, and top offers temperature control water and goes out
Mouthful.
The bubbling pipe is to be bubbled coil pipe or bubbling straight tube.In addition to coil pipe and straight tube both common bubbling pipe structures, this
Utility model can also use the bubbling pipe structure with lower structure：The bubbling pipe includes manifold and is connected to several on manifold
Branch pipe, the manifold are ring pipe, the branch pipe intersection connection and any position in tank body.Preferably, tank body can mutually be given
Center at；Manifold is ring pipe, and as tank body shape, manifold passes through the supporting block that is arranged in U-shaped pipe card and tank wall
It is fixed in tank body.
The feed pipe is S type feed pipes, and the feed pipe is solid by the fixing bracket being arranged on top of the tank inner wall
It is scheduled in tank body.
The nitrogen inlet being connected to tank interior is further opened at the top of the tank body.Nitrogen inlet is opened up in tank body to make
The fermentation system of the utility model can be used for the fermentation of capsicum green pepper embryo, and a tank is dual-purpose, save equipment cost.
The circulating pump is underflow pump.
In the utility model, the vacuum blade dryer includes hothouse, and axially disposed in the hothouse have can
The hollow shaft of rotation is provided with wedge type hollow paddle in the hollow shaft；The hollow shaft and the wedge type hollow paddle connect
The heating mechanism of transportable heat medium is connect, liquid backfill mouth is offered on the hothouse.In the present invention, it needs to do
Dry material such as bean cotyledon is first evacuated to surge tank via screw pump and keeps in, then is evacuated in hothouse by screw pump.In hothouse
Hollow shaft and wedge type hollow paddle are connected with heating mechanism, and the heating mechanism is to hollow shaft and wedge type hollow paddle delivered inside
Heat medium.Bean cotyledon exchanges heat by the heat contact of wedge type hollow paddle, the heat medium of hollow shaft, to realize pair
The heating of bean cotyledon.
Further, the dry chamber outer wall is additionally provided with outer wall chuck, the outer wall chuck by chuck water inlet pipe and
Chuck return pipe is connect with heating mechanism.
The utility model is heated using hot water, and steam heats water via water tank, by steam, and hot water is as heat medium
It is passed through inside outer wall chuck, hollow shaft and hollow blade, by thick broad-bean sauce heating, drying.
Heating mechanism described in the utility model is to connect the water tank of steam pipe.
Be connected with blade water inlet, blade water return outlet on the vacuum blade dryer of the utility model, blade water inlet and
Blade water return outlet is connect with heating mechanism respectively, realizes the water inlet and water outlet of hollow shaft and wedge type hollow paddle.
The hothouse of the utility model is also associated with vacuum plant, and vacuum plant depressurizes hothouse inside.
In the case where air pressure reduces, bean cotyledon need not also be heated to very high temperature and drying can be completed simultaneously, and drying time shortens,
Bean cotyledon major part fragrance matter while dry is set to retain inside it.
Liquid backfill mouth is provided on hothouse described in the utility model.Liquid backfill mouth connects to convey fragrance matter
Conveyance conduit, which is collected by fragrance recovery system.Liquid backfill nozzle is passed through the perfume (or spice) of liquid to it
Taste substance enough increases the mobility of material；The small part liquid for spraying reflux while conveying material in discharging, is easy to
The discharging of bean cotyledon.
The beneficial effects of the utility model are as follows：
1, inventor is in practice, it has been found that using existing fermentation tank direct fermentation bean paste, the stirring in fermentation tank
Device stirring material is easy to smash broad bean paste valve, and when its fermentation material viscosity it is high, be not easy to stir, especially compared with large-tonnage
When ferment tank, stirring is difficult, and material is more difficult to be uniformly mixed；The utility model is arranged by the lower part of the tank body in tank body
Feed pipe is connected to discharge nozzle by circulating pump by bubbling device, above and below the material around bubbling device realization bubbling device
Stir, circulating pump realizes stirring for the material of tank body top and the bottom, finally realize green pepper base in entire fermentation tank, broad bean valve and its
His material is sufficiently mixed, and is ensured the uniformity of material stirring during the fermentation, mixing, is not necessarily to agitating device, Bu Huizao
At the breakage of broad bean paste valve.
2, inventor has found in production practice, prepared by the fermentation that bean paste is carried out using the utility model fermentation tank,
The bean paste moisture being prepared is high, be not inconsistent standardization, therefore, present invention firstly provides by fermentation tank, temporary storage tank and
The bean cotyledon fermentation preparation system of drying device composition, is dried bean paste using vacuum blade drier, drying efficiency
Height, and the flavor of bean paste is not influenced.
2, in the utility model, supporting block, U-tube are provided on the side wall of the tank body at the bubbling pipe opposite position
Card, the bubbling pipe are fixed on by U-shaped pipe card in supporting block.Good, not shadow of fixing bubbling pipe stability by this U-shaped pipe card
Ring bubbling device normal work.
3, the discharge port of the feed pipe is close to or on the central axes of tank body.In this way, just start charging or
When the material that fermentation process supplement needs, material can be sent to the middle part of fermentation tank, be conducive to material and be quickly uniformly mixed.
4, it is arranged with chuck outside the tank body, the chuck bottom is provided with temperature control water inlet, and top offers temperature control water
Outlet.Tank body peripheral hardware chuck, opens up temperature control water inlet on chuck and temperature control water out can control temperature in tank body well.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is fermentation tank structural schematic diagram；
Fig. 3 is the schematic cross-sectional view along A-A in Fig. 2；
Fig. 4 is the structural schematic diagram of drying device and drawing mechanism；
Fig. 5 is the side structure schematic view of drying device and drawing mechanism；
Fig. 6 is vacuum blade dryer structural schematic diagram；
Fig. 7 is the vertical view of vacuum blade dryer；
Reference numeral in above-mentioned attached drawing is：
1 vacuum blade dryer, the 2 helical feed discharging machines with cooling body, 3 hothouses, 4 hollow shafts, 5 wedge types are hollow
Blade, 6 heating mechanisms, 7 first knife gate valves, 8 first cylinders, 9 first cylinder pistons, 10 second knife gate valves, 11 second cylinders, 12
Second cylinder piston, 14 liquid backfill mouth, 16 outer wall chucks, 17 discharge ports, 18 feeding grooves, 19 conveying augers, 20 cooling chambers,
21 cooling water inlets, 22 cooling water outlets, 24 cooling discharging mouths, 25 blade water inlets, 26 blade water return outlets, 27 outer wall chucks
Water inlet pipe, 28 outer wall chuck return pipes, 29 feed inlets, 30 master gears, 31 gear reduction units, 32 driving motors, 33 reinforce spacer ring,
34 rinse observation panel；
01 nitrogen inlet, 02 fixing bracket, 03 material distribution funnel, 04 air inlet pipe, 05 bubbling pipe, 06 temperature control water out,
07 feed pipe, 08 tank body, 09U types pipe clamp, 010 supporting block, 011 Matter Transfer pump, 012 discharge nozzle, 013 temperature control water inlet, 014
Chuck, 051 manifold, 052 branch pipe, 053 bubble holes.
Specific implementation mode
The utility model is described in detail with reference to specific embodiment.
Embodiment 1
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of bean cotyledon fermentation preparation system, including sequentially connected fermentation tank I, temporary storage tank II
And drying device III, the fermentation tank I include tank body 08, the top of the tank body 08 is equipped with feed pipe 07, and bottom is equipped with discharging
Pipe 012 is connected with Matter Transfer pump 011 between the feed pipe 07 and discharge nozzle 012；Lower part in the tank body 08 is provided with
Bubbling device；The drying device III includes vacuum blade dryer, and the feed inlet of the temporary storage tank II is connected to discharge nozzle 012
On, the discharge port of the temporary storage tank II is connected on the feed inlet 29 of vacuum blade dryer 1.
Embodiment 2
As shown in Figure 2 and Figure 3, the present embodiment carries out the fermentation system of the utility model on the basis of embodiment 1
With the improvement of lower structure：The bubbling device includes bubbling pipe 05, and bubble holes 053, the tank are offered on the bubbling pipe 05
The lower part of the lateral wall of body 08 is connected with air inlet pipe 04, and the air inlet pipe 04 extend into tank body 08 and is connected to bubbling pipe 05, institute
It states and is connected with material distribution funnel 03 on the discharge port of feed pipe 07.
Supporting block 010, U-shaped pipe card 09, institute are provided on the side wall of tank body 08 at 05 opposite position of the bubbling pipe
Bubbling pipe 05 is stated to be fixed in supporting block 10 by U-shaped pipe card 09.
The discharge port of the feed pipe 07 is close to or on the central axes of tank body 08.
It is arranged with chuck 014 outside the tank body 08,014 bottom of the chuck is provided with temperature control water inlet 013, and top opens up
There is temperature control water out 06.
The top of the tank body 8 is further opened with the nitrogen inlet 01 being connected to 08 inside of tank body.
The bubbling pipe 05 includes manifold 051 and several branch pipes 052 being connected on manifold 051, and the manifold 051 is ring
Shape pipe, the intersection of the branch pipe 052 connection and any position in tank body 08.
The feed pipe 07 is S type feed pipes, and the feed pipe 07 is by being arranged the fixation in 08 top inner wall of tank body
Holder 02 is fixed in tank body 08.
Embodiment 3
The present embodiment improves on the basis of embodiment 1 or 2 into one,
As shown in FIG. 4,5,6, 7, drying device includes vacuum blade dryer 1, and vacuum blade dryer 1 includes hothouse
3, it is axially disposed in the hothouse 3 to have rotatable hollow shaft 4, wedge type hollow paddle 5 is provided in the hollow shaft 4；
The hollow shaft 4 and the wedge type hollow paddle 5 are all connected with the heating mechanism 6 of transportable heat medium, and the heating mechanism 6 is
Connect the water tank of steam pipe.Liquid backfill mouth 14 is offered on the hothouse 3.
In the present embodiment, the material that vacuum blade drier 1 is dried to obtain is discharged by drawing mechanism, the drawing mechanism
It is connected on the discharge port 17 of vacuum blade dryer 1, which includes 8 He of the first cylinder being connected on discharge port 17
The first knife gate valve 7 being arranged between discharge port 17 and the first cylinder 8,9 transverse reciprocating of the first cylinder piston push, and described first
The end of cylinder 8 connects the second cylinder 11, and first cylinder 8 is connected to the second cylinder 11, and the second cylinder piston 12 comes vertically
Push back dynamic, the end of second cylinder 11 is connected with the helical feed discharging machine 2 with cooling body, 11 He of the second cylinder
The second knife gate valve 10 is provided between helical feed discharging machine 2 with cooling body.When discharging, the first knife gate valve 7, material are opened
Fall into the first cylinder 8 from discharge port, the first cylinder piston 9 material is laterally pushed into connect with the first cylinder 8 the second cylinder
In 11, the second knife gate valve 10 is then opened, material is pushed into the helical feed with cooling body by the second cylinder piston 12 vertically
It carries out transferring out material on discharging machine 2.
Preferably, being connected with blade water inlet 25 and blade water return outlet on the vacuum blade dryer 1 of the utility model
26, blade water inlet 25 and blade water return outlet 26 are connect with heating mechanism 6 respectively；3 outer wall of the hothouse is additionally provided with outer wall
Chuck 16, the outer wall chuck 16 are connect by outer wall chuck water inlet pipe 27 and outer wall chuck return pipe 28 with heating mechanism 6.
In the present embodiment, the helical feed discharging machine 2 with cooling body includes feeding groove 18 and is arranged in delivery chute
Conveying auger 19 in 18, for the conveying auger 19 along the axial setting of feeding groove 18, the outer wall of the feeding groove 18 is double-deck ties
Structure forms cooling chamber 20, cooling water is provided on the cooling chamber 20 between the outer layer and internal layer of the outer wall of the feeding groove 18
Import 21 and cooling water outlet 22.On feeding groove 18 cooling discharging mouth 24 is being offered at the position of cooling water outlet 22.
In this embodiment, can also the top of the vacuum blade dryer 1 be provided with feed inlet 29 and rinses observation panel
34.Hollow shaft 4 is sequentially connected master gear 30, gear reduction unit 31 and driving motor 32.The master gear 30, gear reduction unit 31
It is arranged outside the vacuum blade dryer 1 with driving motor 32.
Claims (10)
- The preparation system 1. a kind of bean cotyledon ferments, it is characterised in that：Including sequentially connected fermentation tank（Ⅰ）, temporary storage tank（Ⅱ）And it is dry Dry device（Ⅲ）, the fermentation tank（Ⅰ）Including tank body（08）, the tank body（08）Top be equipped with feed pipe（07）, bottom is set There is discharge nozzle（012）, the feed pipe（07）And discharge nozzle（012）Between be connected with Matter Transfer pump（011）；The tank body （08）Interior lower part is provided with bubbling device；The drying device（（Ⅲ））Including vacuum blade dryer（1）, the temporary storage tank （Ⅱ）Feed inlet be connected to discharge nozzle（012）On, the temporary storage tank（Ⅱ）Discharge port be connected to vacuum blade dryer（1） Feed inlet（29）On.
- The preparation system 2. a kind of bean cotyledon according to claim 1 ferments, it is characterised in that：The bubbling device includes being bubbled Pipe（05）, the bubbling pipe（05）On offer bubble holes（053）, the tank body（08）The lower part of lateral wall be connected with air inlet Pipe（04）, the air inlet pipe（04）It extend into tank body（08）Interior and bubbling pipe（05）Connection, the feed pipe（07）Discharge port On be connected with material distribution funnel（03）.
- The preparation system 3. a kind of bean cotyledon according to claim 1 ferments, it is characterised in that：The vacuum blade dryer （1）Including hothouse（3）, the hothouse（3）Interior axially disposed have rotatable hollow shaft（4）, the hollow shaft（4）On It is provided with wedge type hollow paddle（5）；The hollow shaft（4）With the wedge type hollow paddle（5）It is all connected with transportable heat medium Heating mechanism（6）, liquid backfill mouth is offered on the hothouse（14）.
- The preparation system 4. a kind of bean cotyledon according to claim 1 ferments, it is characterised in that：The feed pipe（07）Discharging Mouth is close to or at tank body（08）Central axes on.
- The preparation system 5. a kind of bean cotyledon according to claim 1 ferments, it is characterised in that：The tank body（08）It is arranged with outside Chuck（014）, the chuck（014）Bottom is provided with temperature control water inlet（013）, top offers temperature control water out（06）.
- The preparation system 6. a kind of bean cotyledon according to claim 1 ferments, it is characterised in that：The tank body（08）Top also It offers and tank body（08）The nitrogen inlet of inside connection（01）.
- The preparation system 7. a kind of bean cotyledon according to claim 2 ferments, it is characterised in that：The bubbling pipe（05）It is corresponding Tank body at position（08）Side wall on be provided with supporting block（010）And U-shaped pipe card（09）, the bubbling pipe（05）By U-shaped Pipe clamp（09）It is fixed on supporting block（010）On.
- The preparation system 8. a kind of bean cotyledon according to claim 2 ferments, it is characterised in that：The bubbling pipe（05）Including total Pipe（051）Be connected to manifold（051）On several branch pipes（052）, the manifold（051）For ring pipe, the branch pipe（052） Intersection connection and tank body（08）In any position.
- The preparation system 9. a kind of bean cotyledon according to claim 3 ferments, it is characterised in that：The hothouse（3）Outer wall is also It is provided with outer wall chuck（16）, the outer wall chuck（16）Pass through outer wall chuck water inlet pipe（27）With outer wall chuck return pipe（28） With heating mechanism（6）Connection, the vacuum blade dryer（1）On be connected with blade water inlet（25）With blade water return outlet （26）, the blade water inlet（25）With blade water return outlet（26）Respectively with heating mechanism（6）Connection.
- The preparation system 10. a kind of bean cotyledon according to claim 5 ferments, it is characterised in that：The feed pipe（07）For S types Feed pipe, the feed pipe（07）By being arranged in tank body（08）Fixing bracket in top inner wall（02）It is fixed on tank body（08） It is interior.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820068707.XU CN207828278U (en) | 2018-01-16 | 2018-01-16 | A kind of bean cotyledon fermentation preparation system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820068707.XU CN207828278U (en) | 2018-01-16 | 2018-01-16 | A kind of bean cotyledon fermentation preparation system |
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| CN207828278U true CN207828278U (en) | 2018-09-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112980656A (en) * | 2021-03-08 | 2021-06-18 | 浙江大学 | Constant temperature type anaerobic fermentation device |
-
2018
- 2018-01-16 CN CN201820068707.XU patent/CN207828278U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112980656A (en) * | 2021-03-08 | 2021-06-18 | 浙江大学 | Constant temperature type anaerobic fermentation device |
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Effective date of registration: 20210928 Address after: No. 389, Yonghe Road, functional area of China Sichuan cuisine Industrial Park, Pidu District, Chengdu, Sichuan 610000 Patentee after: Sichuan fansanguang Food Group Co.,Ltd. Address before: 611732 No.389 Yonghe Road, industrial park, China Sichuan cuisine industrialization functional zone, Pidu District, Chengdu City, Sichuan Province Patentee before: SICHUAN GAOFUJI BIOLOGICAL TECHNOLOGY Co.,Ltd. |