CN207818289U - A kind of automatic cleaning system of the core rod of insulator of high security - Google Patents
A kind of automatic cleaning system of the core rod of insulator of high security Download PDFInfo
- Publication number
- CN207818289U CN207818289U CN201820197649.0U CN201820197649U CN207818289U CN 207818289 U CN207818289 U CN 207818289U CN 201820197649 U CN201820197649 U CN 201820197649U CN 207818289 U CN207818289 U CN 207818289U
- Authority
- CN
- China
- Prior art keywords
- casing
- insulator
- core rod
- high security
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 104
- 239000012212 insulator Substances 0.000 title claims abstract description 51
- 239000007788 liquid Substances 0.000 claims abstract description 55
- 238000003860 storage Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000005507 spraying Methods 0.000 claims abstract description 21
- 239000012808 vapor phase Substances 0.000 claims abstract description 10
- 230000008676 import Effects 0.000 claims description 17
- 239000012071 phase Substances 0.000 claims description 10
- 238000010992 reflux Methods 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 4
- 239000004425 Makrolon Substances 0.000 claims description 3
- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 238000005406 washing Methods 0.000 abstract description 5
- 239000002904 solvent Substances 0.000 abstract description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- 235000019441 ethanol Nutrition 0.000 description 8
- 239000007921 spray Substances 0.000 description 6
- 238000011010 flushing procedure Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000006210 lotion Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Landscapes
- Insulators (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a kind of automatic cleaning systems of the core rod of insulator of high security, including cleaning device, liquid storage tank, circulating pump and explosion-proof fan, cleaning device includes casing, conveyer and spraying mechanism, the inside fixed setting of casing is useful for the conveyer of conveying core rod of insulator, spraying mechanism is provided with above conveyer, one or more casing vapor phase exits are provided at the top of casing, the bottom of casing is provided with the outlet of casing liquid, the utility model can not only be utilized from absorption cycle, reduce effusion, many-sided consumption for reducing cleaning solution such as drain, and advantageously reduce the thermic load of follow-up drying equipment, reduce equipment investment and production cost, core rod of insulator surface is also brighter and cleaner after drying, security performance is high, especially suitable for the washing and cleaning operation using easy volatile solvent as cleaning solution.
Description
Technical field
The utility model belongs to power equipment manufacturing technology field, more particularly to a kind of core rod of insulator of high security
Automatic cleaning system.
Background technology
Insulator is widely applied a kind of electric power component in electric system, is mainly used for supporting conducting wire and makes it absolutely
Edge.The plug of insulator is the important composition component of insulator, needs to use cleaning solution to its surface after the completion of manufacturing
It is cleaned.
Patent No. CN 205845619U are disclosed " a kind of automatic cleaning, drying system of core rod of insulator ", including rack,
Worm drive roller, liquid storage tank, sparge pipe, driving motor, plunger pump and dryer；By using the cleaning system and second of automation
Alcohol cleaning solution improves the efficiency cleaned to mandrel surface, reduces the labor intensity of worker, improves work efficiency；Glass
The both ends of cover opening are respectively set there are one rubber curtain, reduce the volatilization of cleaning solution, and use liquid collecting tube and filter screen, improve
The efficiency of the recycling of cleaning solution；Driving motor is fire-proof motor, and negative-pressure air-suction machine is provided on drying unit,
Reduce the concentration of alcohol in air, the inflammable possibility fired of organic liquid.
But " a kind of automatic cleaning, drying system of core rod of insulator " disclosed in 205845619 U of CN, in actual production process
In have the following disadvantages：(1) cleaning solution ethyl alcohol is volatile substances, and is sprayed by the elevated pressurization of plunger pump, and second can be accelerated
Alcohol volatilizees, and the ethyl alcohol of volatilization escapes into air, not only considerably increases the consumption of cleaning solution, increase core rod of insulator
Processing cost, and it be easy to cause production safety hidden danger；(2) the core rod of insulator surface after cleaned liquid cleaning showers can remain
Part cleaning solution ethyl alcohol, is directly entered subsequent drying equipment, can not only increase the consumption of ethyl alcohol, but also can increase drying equipment
Thermic load, cause equipment investment and production consuming cost greatly improving, what is more important ethyl alcohol be combustibles, easily cause life
Produce security risk；(3) core rod of insulator surface meeting residual fraction cleaning solution, the dirt dissolved in cleaning solution after the drying of drying equipment
Stain can be adhered on core rod of insulator again, reduce the cleaning performance of core rod of insulator.
Utility model content
The utility model is to overcome problems of the prior art, provide a kind of core rod of insulator of high security from
Dynamic cleaning system can not only utilize from absorption cycle, reduce the consumption for many-sided reduction cleaning solution such as escaping, draining, and
The thermic load of follow-up drying equipment is advantageously reduced, equipment investment and production cost, core rod of insulator surface after drying are reduced
Brighter and cleaner, security performance is high, especially suitable for the washing and cleaning operation using easy volatile solvent as cleaning solution.
A kind of automatic cleaning system of the core rod of insulator of high security, including cleaning device, liquid storage tank, circulating pump and anti-
Quick-fried wind turbine, the cleaning device include casing, conveyer and spraying mechanism, and the casing is the half of both ends open and all round closure
Enclosed construction, the inside fixed setting of the casing are useful for the conveyer of conveying core rod of insulator, the top of the conveyer
It is provided with the spraying mechanism, one or more casing vapor phase exits, the bottom of the casing are provided at the top of the casing
It is provided with the outlet of casing liquid；
Be provided with refluxing opening, the import of liquid pool vapour phase and rinse liquid outlet on the liquid storage tank, the rinse liquid outlet with follow
The inlet pipeline connection of ring pump, the outlet of circulating pump and the inlet pipeline of spraying mechanism connect, the outlet of casing liquid and refluxing opening pipe
Road connects, and the inlet pipeline of the casing vapor phase exit and explosion-proof fan connects, outlet and the liquid pool vapour phase import of explosion-proof fan
Pipeline connects, and the bottom of the liquid pool vapour phase import is located at below liquid storage tank liquid level.
Further, it is provided with breather valve at the top of the liquid storage tank.
Further, the conveyer is disposed with cleaning position by conveying direction and drains position, and the spraying mechanism is set
It sets above cleaning position.
Further, it is provided with the first hairbrush on the outside of the import of the cleaning device.
Further, it is provided with the second hairbrush on the inside of the outlet of the cleaning device.
Further, the casing is made of glass or makrolon.
Further, it is provided with duplex strainer between the casing liquid outlet and the pipeline of refluxing opening.
Further, the duplex strainer is duplex bag filter.
Compared with the existing technology, the utility model achieves following advantageous effect：
1, the automatic flushing device of core rod of insulator provided by the utility model, the cleaning solution of cleaning device volatilization is explosion-proof
It under the action of wind turbine, is introduced and is entered in liquid storage tank by the casing vapor phase exit at the top of it, absorbed, follow by the cleaning solution in liquid storage tank
Ring utilizes, and explosion-proof fan is to provide subnormal ambient inside cleaning device, and the cleaning solution for avoiding volatilization escapes into air,
Two consumption for conveniently reducing cleaning solution of effusion are utilized and reduced from absorption cycle, not only reduce the processing of core rod of insulator
Cost, and security performance is high.
2, the automatic flushing device of core rod of insulator provided by the utility model, the inside of cleaning device is according to scavenger
Skill is disposed with cleaning position by conveying direction and drains position, the cleaning that core rod of insulator cleaning position sprays in spraying mechanism
After washing, into position is drained, the cleaning solution of its remained on surface part is made to flow down naturally, can effectively reduce and be set into subsequent drying
Standby cleaning solution can not only reduce the consumption of cleaning solution, and can substantially reduce the thermic load of drying equipment, reduce equipment
Investment and production cost, core rod of insulator surface is also brighter and cleaner after drying.
3, the automatic flushing device of core rod of insulator provided by the utility model is provided with the on the outside of the import of cleaning device
One hairbrush, the first hairbrush can by core rod of insulator surface to be cleaned adhere to dust and other solid impurities brush, avoid into
Enter inside cleaning device and pollute cleaning solution, improves the service life of cleaning solution.
4, the automatic flushing device of core rod of insulator provided by the utility model is provided with the on the inside of the outlet of cleaning device
Two hairbrush, the second hairbrush can further brush the cleaning solution of the core rod of insulator remained on surface part after draining, further increase
Cleaning performance.
5, the automatic flushing device of core rod of insulator provided by the utility model, the outlet of casing liquid and the import of liquid storage tank
Duplex strainer is provided between pipeline, duplex strainer is only needed by switching runner valve, you can is realized in start process
In filter is cleared up, ensure that the continuous operation of equipment, improve the utilization rate of equipment.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the structural schematic diagram of the automatic cleaning system of the core rod of insulator of the high security of the utility model.
In figure：1, cleaning device；11, casing；12, conveyer；121, cleaning position；122, drain position；13, spraying mechanism；
14, casing vapor phase exit；15, the outlet of casing liquid；2, liquid storage tank；21, refluxing opening；22, liquid pool vapour phase import；23, cleaning solution goes out
Mouthful；24, breather valve；3, circulating pump；4, explosion-proof fan；51, the first hairbrush；52, the second hairbrush；6, duplex strainer；7, insulation
Sub- plug.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, the technical solution in embodiment is carried out it is clear, complete
Ground describes.Obviously, described embodiment is only a part of the embodiment of the utility model, instead of all the embodiments.
Based on the embodiments of the present invention, institute that those of ordinary skill in the art are obtained without creative efforts
There is other embodiment, shall fall within the protection scope of the present invention.
As shown in Figure 1, a kind of automatic cleaning system of the core rod of insulator of high security, including cleaning device 1, liquid storage tank
2, circulating pump 3 and explosion-proof fan 4, the cleaning device 1 include casing 11, conveyer 12 and spraying mechanism 13, the casing 11
Inside fixed setting for both ends open and the semi-closed structure of all round closure, the casing 11 is useful for conveying core rod of insulator
The top of 7 conveyer 12, the conveyer 12 is provided with the spraying mechanism 13, and there are one the top settings of the casing 11
Or multiple casing vapor phase exits 14, the bottom of the casing 11 are provided with casing liquid outlet 15.
Refluxing opening 21, liquid pool vapour phase import 22 and rinse liquid outlet 23, the cleaning solution is provided on the liquid storage tank 2 to go out
Mouth 23 is connect with the inlet pipeline of circulating pump 3, and the outlet of circulating pump 3 is connect with the inlet pipeline of spraying mechanism 13, and casing liquid goes out
Mouth 15 is connect with 21 pipeline of refluxing opening, and the casing vapor phase exit 14 is connect with the inlet pipeline of explosion-proof fan 4, explosion-proof fan 4
Outlet connect with 22 pipeline of liquid pool vapour phase import, the bottom of the liquid pool vapour phase import 22 is located at below 2 liquid level of liquid storage tank.
The cleaning solution that cleaning device 1 volatilizees is introduced under the action of explosion-proof fan 4 by the casing vapor phase exit 14 at the top of it
It into liquid storage tank 2, is absorbed, recycles by the cleaning solution in liquid storage tank 2, and explosion-proof fan 4 is to be carried inside cleaning device 1
For subnormal ambient, the cleaning solution for avoiding volatilization escapes into air, and effusion two is utilized and reduced from absorption cycle and facilitates drop
The low consumption of cleaning solution not only reduces the processing cost of core rod of insulator 7, and security performance is high.
The top of preferred scheme, the liquid storage tank 2 is provided with breather valve 24.Breather valve 24 can maintain liquid storage tank 2
Under interior pressure balance, the effusion of the cleaning solution to volatilize in liquid storage tank 2 is reduced.
Preferred scheme, the conveyer 12 is disposed with cleaning position 121 by conveying direction and drains position 122, described
Spraying mechanism 13 is arranged above cleaning position 121.
Core rod of insulator 7 is put by the import of cleaning device 1 and is placed on conveyer 12, successively by cleaning position 121 and
Drain position 122.121 top of cleaning position is provided with spraying mechanism 13, and drains 122 top of position and spraying mechanism 13 is not arranged.Insulation
The cleaning solution that sub- plug 7 sprays in cleaning position 121, spraying mechanism 13 rushes the spot on 7 surface of core rod of insulator into horizontal high voltage
Wash, continue by conveyer 12 feeding drain position 122, so that the cleaning solution of its remained on surface part is flowed down naturally, can effectively reduce into
Enter the cleaning solution of subsequent drying equipment, the consumption of cleaning solution can not only be reduced, and drying equipment can be substantially reduced
Thermic load reduces equipment investment and production cost, and 7 surface of core rod of insulator is also brighter and cleaner after drying.
In production, when the negligible amounts of the core rod of insulator 7 once cleaned, spraying mechanism 13 may be configured as a pipe
Road, duct bottom are offered several spray orifices by conveying direction successively；When the quantity of the core rod of insulator 7 once cleaned is more,
Spraying mechanism 13 is made of more pipelines being arranged in order by conveying direction, and every duct bottom offers several spray orifices, more
Root pipeline is transversely to the conveying direction arrangement.
The import outside of preferred scheme, the cleaning device 1 is provided with the first hairbrush 51.First hairbrush 51 can will wait for clearly
The dust and other solid impurities for 7 surface of the core rod of insulator attachment washed brush, and avoid enter into 1 inside of cleaning device and pollute clear
Washing lotion improves the service life of cleaning solution.
The outlet inside of preferred scheme, the cleaning device 1 is provided with the second hairbrush 52.Second hairbrush 52 can be further
The cleaning solution for brushing 7 remained on surface part of the core rod of insulator after draining, further increases cleaning performance.
Preferred scheme, the casing 11 are made of transparent materials such as glass or makrolon.Observation cleaning dress can be facilitated
Set 1 inside spray flux and spray state, convenient adjustment in time.
Preferred scheme is provided with duplex strainer 6 between the casing liquid outlet 15 and the pipeline of refluxing opening 21.Duplex
Filter 6 is needed by switching runner valve, you can realization clears up duplex strainer 6 in start process, ensures
The continuous operation of equipment, improves the utilization rate of equipment.
Preferred scheme, the duplex strainer 6 are duplex bag filter.Duplex bag filter good filtration effect,
Model is more, is easily installed and safeguards.
Many-sided reduction cleaning solutions such as the utility model can not only be utilized from absorption cycle, reduction is escaped, drained disappear
Consumption, and the thermic load of follow-up drying equipment is advantageously reduced, reduce equipment investment and production cost, core rod of insulator after drying
7 surfaces are also brighter and cleaner, and security performance is high, especially suitable for the washing and cleaning operation using easy volatile solvent as cleaning solution.
Content described in this specification embodiment is only enumerating for the way of realization conceived to utility model, this practicality is new
The protection domain of type is not construed as being only limitted to the concrete form that embodiment is stated, the scope of protection of the utility model also and
In those skilled in the art according to the utility model design it is conceivable that equivalent technologies mean.
Claims (8)
1. a kind of automatic cleaning system of the core rod of insulator of high security, it is characterised in that：Including cleaning device (1), liquid storage
Pond (2), circulating pump (3) and explosion-proof fan (4), the cleaning device (1) include casing (11), conveyer (12) and spraying mechanism
(13), the casing (11) is the semi-closed structure of both ends open and all round closure, the inside fixed setting of the casing (11)
It is useful for the conveyer (12) of conveying core rod of insulator (7), the spraying mechanism is provided with above the conveyer (12)
(13), one or more casing vapor phase exits (14) are provided at the top of the casing (11), the bottom of the casing (11) is set
It is equipped with casing liquid outlet (15)；
Refluxing opening (21), liquid pool vapour phase import (22) and rinse liquid outlet (23), the cleaning are provided on the liquid storage tank (2)
Liquid outlet (23) is connect with the inlet pipeline of circulating pump (3), and the outlet of circulating pump (3) connects with the inlet pipeline of spraying mechanism (13)
It connects, casing liquid outlet (15) is connect with refluxing opening (21) pipeline, the import of the casing vapor phase exit (14) and explosion-proof fan (4)
Pipeline connects, and the outlet of explosion-proof fan (4) is connect with the import of liquid pool vapour phase (22) pipeline, the bottom of the liquid pool vapour phase import (22)
Portion is located at below liquid storage tank (2) liquid level.
2. a kind of automatic cleaning system of the core rod of insulator of high security according to claim 1, it is characterised in that：Institute
It states and is provided with breather valve (24) at the top of liquid storage tank (2).
3. a kind of automatic cleaning system of the core rod of insulator of high security according to claim 1, it is characterised in that：Institute
It states conveyer (12) to be disposed with cleaning position (121) by conveying direction and drain position (122), spraying mechanism (13) setting
Above cleaning position (121).
4. a kind of automatic cleaning system of the core rod of insulator of high security according to claim 1, it is characterised in that：Institute
It states and is provided with the first hairbrush (51) on the outside of the import of cleaning device (1).
5. a kind of automatic cleaning system of the core rod of insulator of high security according to claim 1, it is characterised in that：Institute
It states and is provided with the second hairbrush (52) on the inside of the outlet of cleaning device (1).
6. a kind of automatic cleaning system of the core rod of insulator of high security according to claim 1, it is characterised in that：Institute
Casing (11) is stated to be made of glass or makrolon.
7. a kind of automatic cleaning system of the core rod of insulator of high security according to claim 1, it is characterised in that：Institute
It states and is provided with duplex strainer (6) between casing liquid outlet (15) and the pipeline of refluxing opening (21).
8. a kind of automatic cleaning system of the core rod of insulator of high security according to claim 1, it is characterised in that：Institute
It is duplex bag filter to state duplex strainer (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820197649.0U CN207818289U (en) | 2018-02-05 | 2018-02-05 | A kind of automatic cleaning system of the core rod of insulator of high security |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820197649.0U CN207818289U (en) | 2018-02-05 | 2018-02-05 | A kind of automatic cleaning system of the core rod of insulator of high security |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207818289U true CN207818289U (en) | 2018-09-04 |
Family
ID=63319798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820197649.0U Expired - Fee Related CN207818289U (en) | 2018-02-05 | 2018-02-05 | A kind of automatic cleaning system of the core rod of insulator of high security |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207818289U (en) |
-
2018
- 2018-02-05 CN CN201820197649.0U patent/CN207818289U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180904 Termination date: 20220205 |
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| CF01 | Termination of patent right due to non-payment of annual fee |