CN207808525U - Computer intelligent ultrasonic welding machine control system - Google Patents
Computer intelligent ultrasonic welding machine control system Download PDFInfo
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- CN207808525U CN207808525U CN201820024030.XU CN201820024030U CN207808525U CN 207808525 U CN207808525 U CN 207808525U CN 201820024030 U CN201820024030 U CN 201820024030U CN 207808525 U CN207808525 U CN 207808525U
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- workbench
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Abstract
The utility model discloses computer intelligent ultrasonic welding machine control systems, including workbench, it is fixedly connected with support column at the top of the workbench, the top movable of the support column is connected with portable pillar, the bottom of the portable pillar is fixedly connected with supersonic generator, the both sides of the supersonic generator bottom have been respectively fixedly connected with amplitude detection instrument and infrared distance sensor, and pressure gauge is fixedly connected at the top of the portable pillar front surface.The utility model is used cooperatively by workbench, supersonic generator, amplitude detection instrument, infrared distance sensor, switch, display screen, function button, processor, power governor, timer, frequency regulator, memory module, buzzer siren, transformer and danger button, it is capable of controlling ultrasonic welding machine for intelligence, the rapid processing that preferably ensure that different workpieces, reduces the rejection rate and production cost of workpiece.
Description
Technical field
The utility model is related to ultrasonic welding machine fields, specially computer intelligent ultrasonic welding machine control system.
Background technology
Ultrasonic bonding is to be applied to a kind of technology of thermoplastic welding, it is generally the case that ultrasonic welding machine packet
Including rack, pedestal and soldering tip, general welding process are as follows：First, the fixture of grip plastic workpiece is mounted on ultrasonic wave
On the pedestal of bonding machine machine, two plastics parts that will be welded are placed on fixture, and after manually completing workpiece positioning, soldering tip declines
Workpiece pressing, after bonding machine reaches pressing force (the also known as trigger force) of setting, soldering tip will send out ultrasonic wave, make two plastics
Workpiece generates the friction of high frequency and then generates heat on the contact surface so that the contact surface is melted；After workpiece cooling, this two
A plastics part is connected to one；Finally, soldering tip is promoted, and takes out plastics part, and existing ultrasonic welding machine is big
Part is all that supersonic generator such as will be opened at completion to be welded, but the existing ultrasonic wave after workpiece positioning by worker
Bonding machine cannot carry out different workpieces the welding of different mode, and generate larger amplitude, can generate injury to workpiece, increase
The rejection rate and production cost of workpiece are added.
Utility model content
The purpose of this utility model is to provide computer intelligent ultrasonic welding machine control systems, have easy to use
Advantage solves the welding that existing ultrasonic welding machine cannot carry out different workpieces different mode, and generates larger
Amplitude, the problem of generating injury to workpiece, increase the rejection rate and production cost of workpiece.
To achieve the above object, the utility model provides the following technical solutions：Computer intelligent ultrasonic welding machine controls
System, including workbench are fixedly connected with support column at the top of the workbench, and the top movable of the support column is connected with work
The bottom of dynamic column, the portable pillar is fixedly connected with supersonic generator, and the both sides of the supersonic generator bottom are solid respectively
Surely it is connected with amplitude detection instrument and infrared distance sensor, is fixedly connected with pressure gauge at the top of the portable pillar front surface, institute
It states the front surface of portable pillar and is fixedly connected with pressure adjustment knob, portable pillar front surface bottom below pressure gauge
Both sides be fixedly connected with lift adjustment knob, protective shell, the positive table of the workbench are provided on the left of the workbench
Face is fixedly connected with danger button；
It is provided with switch on the left of the protective shell front surface, the front surface of the protective shell and solid positioned at the right side of switch
Surely it is connected with display screen, the front surface of the protective shell and the bottom of display screen and right side is provided with function button, it is described
The bottom of protective shell inner cavity is fixedly connected with processor, and the top of the protective shell inner cavity is fixedly connected sequentially active from left to right
Rate adjuster, timer, frequency regulator and memory module；
The output end of the switch and the input terminal of processor are unidirectionally electrically connected, the output end of the danger button and place
The input terminal of reason device is unidirectionally electrically connected, and the input terminal of the display screen and the output end of processor are unidirectionally electrically connected, described
The output end of function button and the input terminal of processor are unidirectionally electrically connected, and output end and the ultrasonic wave of the power governor are sent out
The input terminal of raw device is unidirectionally electrically connected, and the input terminal of the power governor and the output end of processor are unidirectionally electrically connected,
The output end of the timer and the input terminal of supersonic generator are unidirectionally electrically connected, the input terminal of the timer and processing
The output end of device is unidirectionally electrically connected, the amplitude detection instrument and the output end of infrared distance sensor and the output end of processor
Unidirectional to be electrically connected, output end and the frequency regulator and the input terminal of memory module of the processor are unidirectionally electrically connected.
Preferably, the bottom on the right side of the support column is connected with manual handle, and the surface of the manual handle is arranged
There are Anti-slip cover, the surface of the Anti-slip cover to be provided with anti-skid chequer.
Preferably, the both sides of the bench-top are connected with fixture, the top of the fixture by bolt with
Workbench is flexibly connected.
Preferably, the bottom of the protective shell inner cavity and buzzer siren is fixedly connected on the left of the processor, institute
The output end of the input terminal and processor of stating buzzer siren is unidirectionally electrically connected.
Preferably, the bottom of the protective shell inner cavity and transformer, the change are fixedly connected on the right side of the processor
The output end of depressor and the input terminal of processor are unidirectionally electrically connected.
Compared with prior art, the beneficial effects of the utility model are as follows：
1, the utility model passes through workbench, supersonic generator, amplitude detection instrument, infrared distance sensor, switch, aobvious
Display screen, function button, processor, power governor, timer, frequency regulator, memory module, buzzer siren, transformer
With being used cooperatively for danger button, it is capable of controlling ultrasonic welding machine for intelligence, preferably ensure that different workpieces
Rapid processing reduces the rejection rate and production cost of workpiece.
2, the utility model will manually can be adjusted by the way that manual handle is arranged between supersonic generator and workpiece
Section, preferably ensure that the progress of processing work, by the way that fixture is arranged, can preferably be clamped to workpiece, preferably protect
The progress for having demonstrate,proved processing work can be alarmed offline on the energy of supersonic generator by the way that buzzer siren is arranged
It reminds, preferably improves the yields of product, by the way that transformer is arranged, what can be stablized provides stabilization to supersonic generator
Voltage, preferably ensure that the progress of processing work, by be arranged infrared distance sensor, power governor and timer,
Three kinds of depth mode, energy model and temporal mode processing methods can be provided for workpiece, preferably ensure that workpieces processing
Precision can automatically adjust frequency, preferably adapt to different soldering tips by the way that frequency regulator is arranged.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is that the utility model controls computer inner connecting structure schematic cross-sectional view；
Fig. 3 is Tthe utility model system principle schematic.
In figure：1 workbench, 2 support columns, 3 portable pillars, 4 supersonic generators, 5 amplitude detection instrument, 6 infrared Distance-sensings
Device, 7 pressure gauges, 8 pressure adjustment knob, 9 lift adjustment knobs, 10 protective shells, 11 switches, 12 display screens, 13 function buttons, 14
Processor, 15 power governors, 16 timers, 17 frequency regulators, 18 memory modules, 19 manual handles, 20 fixtures, 21 buzzings
Alarm, 22 transformers, 23 danger buttons.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
Please refer to Fig.1-3, computer intelligent ultrasonic welding machine control system, including workbench 1,1 top of workbench
Both sides are connected with fixture 20, and the top of fixture 20 is flexibly connected by bolt with workbench 1, by the way that fixture 20 is arranged,
Preferably workpiece can be clamped, preferably ensure that the progress of processing work, the top of workbench 1 are fixedly connected with branch
The bottom of dagger 2,2 right side of support column is connected with manual handle 19, and the surface of manual handle 19 is arranged with Anti-slip cover, anti-skidding
The surface of set is provided with anti-skid chequer, by be arranged manual handle 19, can manually by between supersonic generator 4 and workpiece into
Row is adjusted, and preferably ensure that the progress of processing work, the top movable of support column 2 are connected with portable pillar 3, the bottom of portable pillar 3
Portion is fixedly connected with supersonic generator 4, and the both sides of 4 bottom of supersonic generator have been respectively fixedly connected with 5 He of amplitude detection instrument
Infrared distance sensor 6, is fixedly connected with pressure gauge 7 at the top of 3 front surface of portable pillar, the front surface of portable pillar 3 and positioned at pressure
The lower section of power table 7 is fixedly connected with pressure adjustment knob 8, and the both sides of 3 front surface bottom of portable pillar have been fixedly connected with rising-falling tone
The left side of whole knob 9, workbench 1 is provided with protective shell 10, and the front surface of workbench 1 is fixedly connected with danger button 23；
It is provided with switch 11 on the left of 10 front surface of protective shell, the front surface of protective shell 10 and consolidates positioned at the right side of switch 11
Surely it is connected with display screen 12, the front surface of protective shell 10 and the bottom of display screen 12 and right side is provided with function button 13,
The bottom of 10 inner cavity of protective shell is fixedly connected with processor 14, the bottom of 10 inner cavity of protective shell and solid positioned at the left side of processor 14
Surely it is connected with buzzer siren 21, the input terminal of buzzer siren 21 is unidirectionally electrically connected with the output end of processor 14, passes through
Buzzer siren 21 is set, can preferably improve product to offline carry out warning reminding on the energy of supersonic generator 4
Yields, the bottom of 10 inner cavity of protective shell and be fixedly connected with transformer 22 positioned at the right side of processor 14, transformer 22
The input terminal of output end and processor 14 is unidirectionally electrically connected, and by the way that transformer 22 is arranged, what can be stablized occurs ultrasonic wave
Device 4 provides stable voltage, preferably ensure that the progress of processing work, the top of 10 inner cavity of protective shell are solid successively from left to right
Surely it is connected with power governor 15, timer 16, frequency regulator 17 and memory module 18, memory module 18 can store 300
A plurality of Product jointing parameter information, by the way that infrared distance sensor 6, power governor 15 and timer 16 is arranged, can be work
Part provides three kinds of depth mode, energy model and temporal mode processing methods, preferably ensure that the precision of workpieces processing, passes through
Frequency regulator 17 is set, frequency can be automatically adjusted, preferably adapt to different soldering tips；
The output end of switch 11 and the input terminal of processor 14 are unidirectionally electrically connected, the output end of danger button 23 and processing
The input terminal of device 14 is unidirectionally electrically connected, and the input terminal of display screen 12 is unidirectionally electrically connected with the output end of processor 14, function
The output end of button 13 and the input terminal of processor 14 are unidirectionally electrically connected, and output end and the ultrasonic wave of power governor 15 occur
The input terminal of device 4 is unidirectionally electrically connected, and the input terminal of power governor 15 is unidirectionally electrically connected with the output end of processor 14, meter
When device 16 the input terminal of output end and supersonic generator 4 be unidirectionally electrically connected, input terminal and the processor 14 of timer 16
Output end be unidirectionally electrically connected, the output end of amplitude detection instrument 5 and infrared distance sensor 6 and the output end list of processor 14
Electrotropism connects, and output end and the frequency regulator 17 and the input terminal of memory module 18 of processor 14 are unidirectionally electrically connected, and leads to
Cross workbench 1, supersonic generator 4, amplitude detection instrument 5, infrared distance sensor 6, switch 11, display screen 12, function button
13, processor 14, power governor 15, timer 16, frequency regulator 17, memory module 18, buzzer siren 21, transformer
22 and danger button 23 be used cooperatively, be capable of controlling ultrasonic welding machine for intelligence, preferably ensure that different works
The rapid processing of part reduces the rejection rate and production cost of workpiece.Above-mentioned each electronic unit uses common components, between them
Electric connection using common circuit connect.
In use, product to be fixedly mounted on to the top of workbench 1 by fixture 20, processor 14 is according to the default of product
Information automatically selects bond pattern, and controlling portable pillar 3 by function button 13 declines, and portable pillar 3 drives under supersonic generator 4
Drop contacts workpiece, controls power governor 15 by processor, power governor 15 controls supersonic generator 4 and exports energy
Vibrations are sent out to workpiece to weld, and are alarmed the output energy of supersonic generator 4 by buzzer siren 21, are worked as weldering
Processor 14 drives portable pillar 3 to rise when connecing completion, can be taken out workpiece by rotating bolt.
In summary：The computer intelligent ultrasonic welding machine control system, passes through supersonic generator 4, amplitude detection
Instrument 5, infrared distance sensor 6, processor 14, power governor 15, timer 16, frequency regulator 17 and memory module 18
Cooperation solves the welding that existing ultrasonic welding machine cannot carry out different workpieces different mode, and generates larger
Amplitude, the problem of generating injury to workpiece, increase the rejection rate and production cost of workpiece.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. computer intelligent ultrasonic welding machine control system, including workbench (1), it is characterised in that：The workbench (1)
Top is fixedly connected with support column (2), and the top movable of the support column (2) is connected with portable pillar (3), the portable pillar (3)
Bottom be fixedly connected with supersonic generator (4), the both sides of supersonic generator (4) bottom, which have been respectively fixedly connected with, to shake
Width detector (5) and infrared distance sensor (6) are fixedly connected with pressure gauge (7) at the top of portable pillar (3) front surface,
The front surface of the portable pillar (3) and pressure adjustment knob (8), the activity are fixedly connected with below the pressure gauge (7)
The both sides of column (3) front surface bottom have been fixedly connected with lift adjustment knob (9), and guarantor is provided on the left of the workbench (1)
The front surface of protective case (10), the workbench (1) is fixedly connected with danger button (23)；
It is provided with switch (11) on the left of protective shell (10) front surface, the front surface of the protective shell (10) and positioned at switch
(11) be fixedly connected with display screen (12) on the right side of, the front surface of the protective shell (10) and positioned at the bottom of display screen (12) and
Right side is provided with function button (13), and the bottom of protective shell (10) inner cavity is fixedly connected with processor (14), the protection
The top of shell (10) inner cavity is fixedly connected sequentially from left to right power governor (15), timer (16), frequency regulator
(17) and memory module (18)；
The input terminal of output end and processor (14) of the switch (11) is unidirectionally electrically connected, the danger button (23) it is defeated
Outlet and the input terminal of processor (14) are unidirectionally electrically connected, the output of the input terminal and processor (14) of the display screen (12)
End is unidirectional to be electrically connected, and the input terminal of the output end and processor (14) of the function button (13) is unidirectionally electrically connected, described
The output end of power governor (15) and the input terminal of supersonic generator (4) are unidirectionally electrically connected, the power governor
(15) output end of input terminal and processor (14) is unidirectionally electrically connected, and output end and the ultrasonic wave of the timer (16) are sent out
The input terminal of raw device (4) is unidirectionally electrically connected, and the output end of the input terminal and processor (14) of the timer (16) is unidirectionally electric
Property connection, the output end of the output end and processor (14) of the amplitude detection instrument (5) and infrared distance sensor (6) is unidirectionally electric
Property connection, output end and the frequency regulator (17) and the input terminal of memory module (18) of the processor (14) unidirectionally electrically connect
It connects.
2. computer intelligent ultrasonic welding machine control system according to claim 1, it is characterised in that：The support column
(2) bottom on the right side of is connected with manual handle (19), and the surface of the manual handle (19) is arranged with Anti-slip cover, described anti-
The surface of sliding sleeve is provided with anti-skid chequer.
3. computer intelligent ultrasonic welding machine control system according to claim 1, it is characterised in that：The workbench
(1) both sides at the top of are connected with fixture (20), and the top of the fixture (20) is connected by bolt and workbench (1) activity
It connects.
4. computer intelligent ultrasonic welding machine control system according to claim 1, it is characterised in that：The protective shell
(10) bottom of inner cavity and buzzer siren (21), the buzzer siren are fixedly connected on the left of the processor (14)
(21) output end of input terminal and processor (14) is unidirectionally electrically connected.
5. computer intelligent ultrasonic welding machine control system according to claim 1, it is characterised in that：The protective shell
(10) bottom of inner cavity and transformer (22), the output of the transformer (22) are fixedly connected on the right side of the processor (14)
The input terminal with processor (14) is held unidirectionally to be electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820024030.XU CN207808525U (en) | 2018-01-04 | 2018-01-04 | Computer intelligent ultrasonic welding machine control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820024030.XU CN207808525U (en) | 2018-01-04 | 2018-01-04 | Computer intelligent ultrasonic welding machine control system |
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| Publication Number | Publication Date |
|---|---|
| CN207808525U true CN207808525U (en) | 2018-09-04 |
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ID=63326350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820024030.XU Active CN207808525U (en) | 2018-01-04 | 2018-01-04 | Computer intelligent ultrasonic welding machine control system |
Country Status (1)
| Country | Link |
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| CN (1) | CN207808525U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561760A (en) * | 2019-09-09 | 2019-12-13 | 徐州金丰金属加工厂 | Ultrasonic welding machine with intelligent frequency conversion function |
-
2018
- 2018-01-04 CN CN201820024030.XU patent/CN207808525U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561760A (en) * | 2019-09-09 | 2019-12-13 | 徐州金丰金属加工厂 | Ultrasonic welding machine with intelligent frequency conversion function |
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