CN207982930U - A kind of CNC milling machine clamping monitoring system - Google Patents

A kind of CNC milling machine clamping monitoring system Download PDF

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CN207982930U
CN207982930U CN201820301529.0U CN201820301529U CN207982930U CN 207982930 U CN207982930 U CN 207982930U CN 201820301529 U CN201820301529 U CN 201820301529U CN 207982930 U CN207982930 U CN 207982930U
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clamping
monitoring system
milling machine
cnc milling
alarm
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田美子
文国富
闵佳园
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Yangtze Normal University
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Yangtze Normal University
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Abstract

本实用新型公开了一种数控铣床装夹监控系统,包括平口钳,平口钳沿活动钳身运动方向的两侧均设置有相互配合的应变片和顶块。应变片后连接有报警控制电路。装夹时,顶块顶住应变片产生电信号,报警控制电路检测平口钳两侧的应变片产生的电信的大小,进行判断。进而判断两应变片变形量是否一致、是否在允许形变范围内。若不一致则说明则说明工件装夹两边不一致,出现了偏斜或掉落,需要重新装夹,报警控制电路中的警报器发出警报。若工件两边装夹一致,报警控制电路进一步判断夹紧力的大小,是否超出允许误差范围。若超出PLC处理单元触发警报器,发出警报。该监控系统可以有效的检测夹具与工件之间的夹紧状态,确保工件在加工时被良好的夹紧。

The utility model discloses a clamping and monitoring system for a numerically controlled milling machine, which comprises flat-nose pliers, and both sides of the flat-nose pliers along the moving direction of the movable tong body are provided with mutually matched strain gauges and top blocks. An alarm control circuit is connected behind the strain gauge. When clamping, the top block withstands the strain gauges to generate electrical signals, and the alarm control circuit detects the size of the electrical signals generated by the strain gauges on both sides of the vise for judgment. Then judge whether the deformation of the two strain gauges is consistent and whether it is within the allowable deformation range. If it is not consistent, it means that the two sides of the workpiece clamping are inconsistent, and there is a deflection or drop, and it needs to be clamped again, and the alarm in the alarm control circuit will send out an alarm. If the clamping on both sides of the workpiece is consistent, the alarm control circuit further judges whether the clamping force exceeds the allowable error range. If the alarm is triggered by the PLC processing unit, an alarm will be issued. The monitoring system can effectively detect the clamping state between the fixture and the workpiece to ensure that the workpiece is well clamped during processing.

Description

一种数控铣床装夹监控系统A Clamping Monitoring System for CNC Milling Machine

技术领域technical field

本实用新型涉及机械加工技术领域,具体的说涉及一种数控铣床装夹监控系统。The utility model relates to the technical field of mechanical processing, in particular to a clamping monitoring system for a numerically controlled milling machine.

背景技术Background technique

在数控铣床加工零件的过程中,工件在实现定位后,由于在加工过程中受到加工力、重力等外力的作用,必须对工件施加夹紧力将其压紧夹牢。然而,如果夹紧力过小,工件处于不稳定状态,在外力作用下发生移动和转动,从而破坏工件在定位过程中获得的正确位置,损坏刀具以及数控铣床,容易甚至导致人身事故。当夹紧力过大,工件-夹具系统又将产生不当变形与表面损伤,最终导致工件位置偏移误差而影响工件的加工质量。In the process of CNC milling machine processing parts, after the workpiece is positioned, due to the processing force, gravity and other external forces in the processing process, a clamping force must be applied to the workpiece to press and clamp it firmly. However, if the clamping force is too small, the workpiece is in an unstable state, and it moves and rotates under the action of external force, thereby destroying the correct position of the workpiece obtained during the positioning process, damaging the tool and the CNC milling machine, and even causing personal accidents. When the clamping force is too large, the workpiece-fixture system will produce improper deformation and surface damage, which will eventually lead to the deviation of the workpiece position and affect the processing quality of the workpiece.

有鉴于此,如何提供一种数控铣床装夹监控系统用于检测夹具与工件之间的夹紧状态,控制夹具与工件之间的夹紧力就成了本领域技术人员亟需解决的技术问题。In view of this, how to provide a CNC milling machine clamping monitoring system for detecting the clamping state between the fixture and the workpiece, and to control the clamping force between the fixture and the workpiece has become a technical problem that those skilled in the art need to solve urgently .

实用新型内容Utility model content

本实用新型要解决的技术问题在于:如何提供一种数控铣床装夹监控系统用于检测夹具与工件之间的夹紧状态,控制夹具与工件之间的夹紧力。The technical problem to be solved by the utility model is: how to provide a CNC milling machine clamping monitoring system for detecting the clamping state between the clamp and the workpiece, and controlling the clamping force between the clamp and the workpiece.

一种数控铣床装夹监控系统,包括平口钳,所述平口钳由固定钳座与活动钳身构成,固定钳座与活动钳身能够相对运动以实现工件夹紧,其特征在于,所述固定钳座两侧设置有顶块或应变片,所述活动钳身两侧正对顶块或应变片设置有应变片或顶块,相互正对的顶块和应变片相互接触时,固定钳座与活动钳身之间留有和工件被夹持部位厚度一致的距离;还包括报警控制电路,所述报警控制电路中设置有PLC处理单元,所述PLC处理单元通过A/D转换器与所述应变片连接,所述报警控制电路中还设置有与所述PLC处理单元连接的警报器。A clamping and monitoring system for a CNC milling machine, comprising a vise, the vise is composed of a fixed clamp base and a movable clamp body, the fixed clamp base and the movable clamp body can move relatively to achieve workpiece clamping, it is characterized in that the fixed clamp Both sides of the clamp base are provided with top blocks or strain gauges, and the two sides of the movable clamp body are provided with strain gauges or top blocks facing the top blocks or strain gauges. When the mutually facing top blocks and strain gauges contact each other, the fixed clamp base A distance consistent with the thickness of the clamped part of the workpiece is left between the movable clamp body; an alarm control circuit is also included, and a PLC processing unit is arranged in the alarm control circuit, and the PLC processing unit communicates with the clamped part through the A/D converter. The strain gauge is connected, and the alarm control circuit is also provided with an alarm connected to the PLC processing unit.

这样,在装夹过程中,当工件与固定钳座和活动钳身同时接触时,顶块与应变片接触,在逐渐夹紧的过程中顶块顶住应变片使之变形量加大,即随着变形量的加大应变片产生一个随夹紧力变化的电信号,电信号通过A/D转换器转变为数字信号。这样在平口钳左右的应变片的形变经过转换均会产生一个数字信号。PLC处理单元通过接受到数字信号,可以判断两个应变片变形量是否一致、是否在允许形变范围内。若不一致则说明则说明工件装夹两边不一致,出现了偏斜或掉落,需要重新装夹。此时PLC处理单元通过警报器发出报警信息,通知操作人员重新装夹。若工件两边装夹一致,则通过PLC处理单元与其中预设值对比判断夹紧力的大小,是否超出允许误差范围。若超出PLC处理单元触发警报器,发出警报。In this way, during the clamping process, when the workpiece is in contact with the fixed clamp seat and the movable clamp body at the same time, the top block is in contact with the strain gauge, and during the gradual clamping process, the top block withstands the strain gauge to increase its deformation, that is, As the amount of deformation increases, the strain gauge produces an electrical signal that changes with the clamping force, and the electrical signal is converted into a digital signal through the A/D converter. In this way, the deformation of the strain gauges on the left and right sides of the vise will generate a digital signal after conversion. The PLC processing unit can judge whether the deformation of the two strain gauges is consistent and within the allowable deformation range by receiving the digital signal. If it is inconsistent, it means that the two sides of the workpiece clamping are inconsistent, and there is a deflection or drop, and it needs to be clamped again. At this time, the PLC processing unit sends out an alarm message through the alarm to notify the operator to reinstall the clamp. If both sides of the workpiece are clamped in the same way, the PLC processing unit is compared with the preset value to judge whether the clamping force exceeds the allowable error range. If the alarm is triggered by the PLC processing unit, an alarm will be issued.

作为优选,所述顶块由连接板和顶柱构成,所述连接板竖向设置且与所述固定钳座或所述活动钳身连接,所述顶柱水平设置且其上设有外螺纹,所述连接板上设有轴线呈水平的螺纹孔,所述顶柱与所述连接板螺纹连接。Preferably, the top block is composed of a connecting plate and a top column, the connecting plate is vertically arranged and connected with the fixed clamp base or the movable tong body, and the top column is horizontally arranged and has external threads on it , the connecting plate is provided with a threaded hole with a horizontal axis, and the top post is screwed to the connecting plate.

这样,顶柱上的外螺纹与连接板上的螺纹孔相配合,螺纹连接的方式可以方便调节顶柱相对于连接板的伸出长度,适用不同工件。确保固定钳座与活动钳身与工件同时接触时,顶块和应变片相互接触时。In this way, the external thread on the top post matches the threaded hole on the connecting plate, and the threaded connection can conveniently adjust the protruding length of the top post relative to the connecting plate, which is suitable for different workpieces. Make sure that when the fixed clamp base and the movable clamp body are in contact with the workpiece at the same time, when the top block and the strain gauge are in contact with each other.

作为优选,所述顶柱的外螺纹段的长度大于所述连接板的厚度,所述顶柱穿过所述连接板,所述顶柱上设置有锁紧螺母,所述锁紧螺母位于所述连接板远离所述应变片的一侧。As a preference, the length of the external thread section of the top post is greater than the thickness of the connecting plate, the top post passes through the connecting plate, and a lock nut is arranged on the top post, and the lock nut is located at the The connecting plate is away from the side of the strain gauge.

这样,锁紧螺母的设置方式螺杆松动,产生水平方向的移动影响监控效果。其中在加工过程中,会出现振动等的情况,锁紧螺母的设置起到防松动的效果。Like this, the screw rod of the setting mode of lock nut is loose, produces the movement of horizontal direction and influences monitoring effect. Wherein, in the process of processing, situations such as vibration may occur, and the setting of the lock nut has the effect of preventing loosening.

作为优选,所述顶柱朝向所述应变片的一端设置有弧形尖头。Preferably, an arc-shaped tip is provided at one end of the top column facing the strain gauge.

这样,弧形尖头部位与应变片接触面积小,更灵敏,且不易损伤应变片。In this way, the contact area between the curved point and the strain gauge is small, more sensitive, and less likely to damage the strain gauge.

作为优选,所述应变片设置在所述固定钳座上,所述顶块设置在所述活动钳身上。Preferably, the strain gauges are arranged on the fixed jaw base, and the top block is arranged on the movable jaw body.

这样,将应变片设置在不动的固定钳座上可以避免设置在活动钳身上随其运动产生干扰,影响系统精度。In this way, disposing the strain gauges on the fixed clamp base can avoid interference caused by the movement of the movable clamps, which affects the system accuracy.

作为优选,所述应变片与所述A/D转换器之间设置有调理电路。Preferably, a conditioning circuit is arranged between the strain gauge and the A/D converter.

这样,理电路的设置主要是去除干扰信号,提高报警控制电路的精度。In this way, the setting of the logic circuit is mainly to remove the interference signal and improve the precision of the alarm control circuit.

作为优选,所述报警控制电路还包括与所述PLC处理单元连接的显示屏。Preferably, the alarm control circuit further includes a display screen connected to the PLC processing unit.

这样,显示屏能够实时显示两应变片所受到的实时夹紧力及其差值,能够实时的反应工件在加工的中的夹紧状态。操作人员可以通过显示屏上示出的差值及时做调整,确保工件处于良好的夹紧状态。In this way, the display screen can display the real-time clamping force and the difference between the two strain gauges in real time, and can reflect the clamping state of the workpiece in real time during processing. The operator can make adjustments in time through the difference shown on the display to ensure that the workpiece is in a good clamping state.

作为优选,所述PLC处理单元与数控铣床的主轴电机电连接。Preferably, the PLC processing unit is electrically connected to the spindle motor of the CNC milling machine.

这样,加工时主轴带动刀具加工零件,通过PLC处理单元与所述主轴电机电连接,实现联动,控制主轴的起停。在加工过程中PLC处理单元检测到工件未被良好的夹紧,出现松动时,PLC处理单元可以控制主轴电机停机,并同时发出警报。这样可以避免损坏工件和刀具,避免造成安全事故。同时在开始加工前,需要夹紧力达到预设夹紧力之后,PLC处理单元才能控制机床主轴开始运动,开始加工。In this way, the main shaft drives the tool to process the parts during processing, and is electrically connected with the main shaft motor through the PLC processing unit to realize linkage and control the start and stop of the main shaft. When the PLC processing unit detects that the workpiece is not clamped well and becomes loose during the processing, the PLC processing unit can control the spindle motor to stop and send an alarm at the same time. In this way, damage to the workpiece and tool can be avoided, and safety accidents can be avoided. At the same time, before starting processing, the PLC processing unit can control the machine tool spindle to start moving and start processing after the clamping force reaches the preset clamping force.

作为优选,所述PLC处理单元上电连接有伺服电机,所述伺服电机与所述活动钳身之间连接有运动转换机构,所述运动转换机构可将所述伺服电机的回转运动转换为直线往复运动带动所述活动钳身往复运动。Preferably, the PLC processing unit is electrically connected to a servo motor, and a motion conversion mechanism is connected between the servo motor and the movable clamp body, and the motion conversion mechanism can convert the rotary motion of the servo motor into a straight line The reciprocating motion drives the movable clamp body to reciprocate.

这样,通过伺服电机和运动转换机构的设置,PLC处理单元可以自动调整夹紧工件的状态和力,实现自动化。在加工过程亦可根据加工需求增大或减小夹紧力。In this way, through the setting of the servo motor and the motion conversion mechanism, the PLC processing unit can automatically adjust the state and force of the clamped workpiece to realize automation. During processing, the clamping force can also be increased or decreased according to processing requirements.

作为优选,所述运动转换机构为丝杠。Preferably, the motion conversion mechanism is a lead screw.

这样,丝杠结构简单,运动平稳,容易获得,且调节精度高。In this way, the lead screw has simple structure, stable movement, easy access, and high adjustment accuracy.

附图说明Description of drawings

图1为本实用新型实施例提供的一种数控铣床装夹监控系统的结构示意图;Fig. 1 is a schematic structural diagram of a clamping monitoring system for a CNC milling machine provided by an embodiment of the present invention;

图2为本实用新型实施例提供的一种数控铣床装夹监控系统中平口钳部分的结构示意图。Fig. 2 is a schematic structural diagram of the flat-nose pliers part of a clamping and monitoring system for a CNC milling machine provided by an embodiment of the present invention.

其中,1为固定钳座、2为活动钳身、3为PLC处理单元、4为显示屏、5为警报器、6为主轴电机、7为顶块、701为连接板、702为顶柱、8为应变片、9为调理电路、10为A/D转换器、11为伺服电机、12为丝杠、13为工件。Among them, 1 is the fixed clamp seat, 2 is the movable clamp body, 3 is the PLC processing unit, 4 is the display screen, 5 is the alarm, 6 is the spindle motor, 7 is the top block, 701 is the connecting plate, 702 is the top column, 8 is a strain gauge, 9 is a conditioning circuit, 10 is an A/D converter, 11 is a servo motor, 12 is a leading screw, and 13 is a workpiece.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作详细的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.

请参阅图1和图2,图1为本实用新型实施例提供的一种数控铣床装夹监控系统的结构示意图,图1中第二顶块与第二应变片未示出,图2为本实用新型实施例提供的一种数控铣床装夹监控系统中平口钳部分的结构示意图。Please refer to Fig. 1 and Fig. 2, Fig. 1 is a schematic structural diagram of a CNC milling machine clamping monitoring system provided by the embodiment of the present invention, the second top block and the second strain gauge are not shown in Fig. 1, and Fig. 2 is the basic A schematic diagram of the structure of the vise part in the clamping and monitoring system of a CNC milling machine provided by the embodiment of the utility model.

在本实用新型的实施例部分公开了一种数控铣床装夹监控系统,包括平口钳,平口钳由固定钳座1与活动钳身2构成,固定钳座1与活动钳身2能够相对运动以实现工件夹紧,固定钳座1两侧设置有顶块7或应变片8,活动钳身2两侧正对顶块7或应变片8设置有应变片8或顶块7,相互正对的顶块7和应变片8相互接触时,固定钳座1与活动钳身2之间留有和工件13被夹持部位厚度一致的距离;还包括报警控制电路,报警控制电路中设置有PLC处理单元3,PLC处理单元3通过A/D转换器10与与应变片8连接,报警控制电路中还设置有与PLC处理单元3连接的警报器5。In the embodiment part of the present utility model, a CNC milling machine clamping monitoring system is disclosed, which includes a vise, and the vise is composed of a fixed clamp base 1 and a movable clamp body 2, and the fixed clamp base 1 and the movable clamp body 2 can move relatively To achieve workpiece clamping, top blocks 7 or strain gauges 8 are provided on both sides of the fixed clamp base 1, and strain gauges 8 or top blocks 7 are provided on both sides of the movable clamp body 2 facing the top blocks 7 or strain gauges 8. When the top block 7 and the strain gauge 8 are in contact with each other, there is a distance consistent with the thickness of the clamped part of the workpiece 13 between the fixed clamp base 1 and the movable clamp body 2; an alarm control circuit is also included, and the alarm control circuit is provided with PLC processing. Unit 3, the PLC processing unit 3 is connected to the strain gauge 8 through the A/D converter 10, and the alarm control circuit is also provided with an alarm 5 connected to the PLC processing unit 3.

这样,在装夹过程中,当工件与固定钳座和活动钳身同时接触时,顶块与应变片接触,在逐渐夹紧的过程中顶块顶住应变片使之变形量加大,即随着变形量的加大应变片产生一个随夹紧力变化的电信号,电信号通过A/D转换器转变为数字信号。这样在平口钳左右的应变片的形变经过转换均会产生一个数字信号。PLC处理单元通过接受到数字信号,可以判断两个应变片变形量是否一致、是否在允许形变范围内。若不一致则说明则说明工件装夹两边不一致,出现了偏斜或掉落,需要重新装夹。此时PLC处理单元通过警报器发出报警信息,通知操作人员重新装夹。若工件两边装夹一致,则通过PLC处理单元与其中预设值对比判断夹紧力的大小,是否超出允许误差范围。若超出PLC处理单元触发警报器,发出警报。In this way, during the clamping process, when the workpiece is in contact with the fixed clamp seat and the movable clamp body at the same time, the top block is in contact with the strain gauge, and during the gradual clamping process, the top block withstands the strain gauge to increase its deformation, that is, As the amount of deformation increases, the strain gauge produces an electrical signal that changes with the clamping force, and the electrical signal is converted into a digital signal through the A/D converter. In this way, the deformation of the strain gauges on the left and right sides of the vise will generate a digital signal after conversion. The PLC processing unit can judge whether the deformation of the two strain gauges is consistent and within the allowable deformation range by receiving the digital signal. If it is inconsistent, it means that the two sides of the workpiece clamping are inconsistent, and there is a deflection or drop, and it needs to be clamped again. At this time, the PLC processing unit sends out an alarm message through the alarm to notify the operator to reinstall the clamp. If both sides of the workpiece are clamped in the same way, the PLC processing unit is compared with the preset value to judge whether the clamping force exceeds the allowable error range. If the alarm is triggered by the PLC processing unit, an alarm will be issued.

在本实施例中,顶块7由连接板701和顶柱702构成,连接板701竖向设置且与固定钳座1或活动钳身2连接,顶柱702水平设置且其上设有外螺纹,连接板701上设有轴线呈水平的螺纹孔,顶柱702与连接板701螺纹连接。In this embodiment, the top block 7 is composed of a connecting plate 701 and a top column 702, the connecting plate 701 is arranged vertically and connected with the fixed clamp base 1 or the movable clamp body 2, and the top column 702 is arranged horizontally and has external threads on it , The connecting plate 701 is provided with a threaded hole with a horizontal axis, and the top post 702 is screwed to the connecting plate 701 .

这样,顶柱上的外螺纹与连接板上的螺纹孔相配合,螺纹连接的方式可以方便调节顶柱相对于连接板的伸出长度,适用不同工件。确保固定钳座与活动钳身与工件同时接触时,顶块和应变片相互接触时。In this way, the external thread on the top post matches the threaded hole on the connecting plate, and the threaded connection can conveniently adjust the protruding length of the top post relative to the connecting plate, which is suitable for different workpieces. Make sure that when the fixed clamp base and the movable clamp body are in contact with the workpiece at the same time, when the top block and the strain gauge are in contact with each other.

作为优选,顶柱702的外螺纹段的长度大于连接板701的厚度,顶柱702穿过连接板701,顶柱702上设置有锁紧螺母,锁紧螺母位于连接板701远离应变片的一侧。As preferably, the length of the external thread section of the top post 702 is greater than the thickness of the connecting plate 701, the top post 702 passes through the connecting plate 701, and a locking nut is arranged on the top post 702, and the locking nut is located on a side of the connecting plate 701 away from the strain gauge. side.

这样,锁紧螺母的设置方式螺杆松动,产生水平方向的移动影响监控效果。其中在加工过程中,会出现振动等的情况,锁紧螺母的设置起到防松动的效果。Like this, the screw rod of the setting mode of lock nut is loose, produces the movement of horizontal direction and influences monitoring effect. Wherein, in the process of processing, situations such as vibration may occur, and the setting of the lock nut has the effect of preventing loosening.

在本实施例中,顶柱702朝向应变片8的一端设置有弧形尖头。In this embodiment, an arc-shaped tip is provided at the end of the top post 702 facing the strain gauge 8 .

这样,弧形尖头部位与应变片接触面积小,更灵敏,且不易损伤应变片。In this way, the contact area between the curved point and the strain gauge is small, more sensitive, and less likely to damage the strain gauge.

在本实施例中,应变片8设置在固定钳座1上,顶块7设置在活动钳2身上。In this embodiment, the strain gauges 8 are set on the fixed clamp base 1 , and the top block 7 is set on the movable clamp 2 .

这样,将应变片设置在不动的固定钳座上可以避免设置在活动钳身上随其运动产生干扰,影响系统精度。In this way, disposing the strain gauges on the fixed clamp base can avoid interference caused by the movement of the movable clamps, which affects the system accuracy.

在本实施例中,应变片8与A/D转换器10之间设置有调理电路9。In this embodiment, a conditioning circuit 9 is provided between the strain gauge 8 and the A/D converter 10 .

这样,理电路的设置主要是去除干扰信号,提高报警控制电路的精度。In this way, the setting of the logic circuit is mainly to remove the interference signal and improve the precision of the alarm control circuit.

在本实施例中,警报器5为声警报器或光警报器。In this embodiment, the alarm 5 is an acoustic alarm or a light alarm.

这样,声警报器或光警报器可以有效的发出引起操作人员注意的报警信号,有效的提醒操作人员。In this way, the sound alarm or the light alarm can effectively send out an alarm signal to attract the attention of the operator, effectively reminding the operator.

在本实施例中,报警控制电路还包括与PLC处理单元3连接的显示屏4。In this embodiment, the alarm control circuit also includes a display screen 4 connected to the PLC processing unit 3 .

这样,显示屏能够实时显示两应变片所受到的实时夹紧力及其差值,能够实时的反应工件在加工的中的夹紧状态。操作人员可以通过显示屏上示出的差值及时做调整,确保工件处于良好的夹紧状态。In this way, the display screen can display the real-time clamping force and the difference between the two strain gauges in real time, and can reflect the clamping state of the workpiece in real time during processing. The operator can make adjustments in time through the difference shown on the display to ensure that the workpiece is in a good clamping state.

在本实施例中,PLC处理单元3与数控铣床的主轴电机6电连接。In this embodiment, the PLC processing unit 3 is electrically connected to the spindle motor 6 of the CNC milling machine.

这样,加工时主轴带动刀具加工零件,通过PLC处理单元与主轴电机电连接,实现联动,控制主轴的起停。在加工过程中PLC处理单元检测到工件未被良好的夹紧,出现松动时,PLC处理单元可以控制主轴电机停机,并同时发出警报。这样可以避免损坏工件和刀具,避免造成安全事故。同时在开始加工前,需要夹紧力达到预设夹紧力之后,PLC处理单元才能控制机床主轴开始运动,开始加工。In this way, the spindle drives the tool to process the parts during processing, and is electrically connected to the spindle motor through the PLC processing unit to realize linkage and control the start and stop of the spindle. When the PLC processing unit detects that the workpiece is not clamped well and becomes loose during the processing, the PLC processing unit can control the spindle motor to stop and send an alarm at the same time. In this way, damage to the workpiece and tool can be avoided, and safety accidents can be avoided. At the same time, before starting processing, the PLC processing unit can control the machine tool spindle to start moving and start processing after the clamping force reaches the preset clamping force.

在本实施例中,PLC处理单元3上电连接有伺服电机11,伺服电机11与活动钳身2之间连接有运动转换机构,运动转换机构可将伺服电机11的回转运动转换为直线往复运动带动活动钳身2往复运动。In this embodiment, the PLC processing unit 3 is electrically connected to a servo motor 11, and a motion conversion mechanism is connected between the servo motor 11 and the movable clamp body 2, and the motion conversion mechanism can convert the rotary motion of the servo motor 11 into linear reciprocating motion. Drive the movable clamp body 2 to reciprocate.

这样,通过伺服电机和运动转换机构的设置,PLC处理单元可以自动调整夹紧工件的状态和力,实现自动化。在加工过程亦可根据加工需求增大或减小夹紧力。In this way, through the setting of the servo motor and the motion conversion mechanism, the PLC processing unit can automatically adjust the state and force of the clamped workpiece to realize automation. During processing, the clamping force can also be increased or decreased according to processing requirements.

在本实施例中,运动转换机构为丝杠12。In this embodiment, the motion conversion mechanism is a lead screw 12 .

这样,丝杠结构简单,运动平稳,容易获得,且调节精度高。In this way, the lead screw has simple structure, stable movement, easy access, and high adjustment accuracy.

Claims (10)

1.一种数控铣床装夹监控系统,包括平口钳,所述平口钳由固定钳座与活动钳身构成,固定钳座与活动钳身能够相对运动以实现工件夹紧,其特征在于,所述固定钳座两侧设置有顶块或应变片,所述活动钳身两侧正对顶块或应变片设置有应变片或顶块,相互正对的顶块和应变片相互接触时,固定钳座与活动钳身之间留有和工件被夹持部位厚度一致的距离;还包括报警控制电路,所述报警控制电路中设置有PLC处理单元,所述PLC处理单元通过A/D转换器与所述应变片连接,所述报警控制电路中还设置有与所述PLC处理单元连接的警报器。1. A CNC milling machine clamping monitoring system, comprising vise, said vise is made of fixed clamp base and movable clamp body, fixed clamp base and movable clamp body can move relatively to realize workpiece clamping, it is characterized in that, Both sides of the fixed clamp seat are provided with top blocks or strain gauges, and both sides of the movable clamp body are provided with strain gauges or top blocks facing the top blocks or strain gauges. When the mutually facing top blocks and strain gauges contact each other, the fixed A distance consistent with the thickness of the clamped part of the workpiece is left between the clamp seat and the movable clamp body; an alarm control circuit is also included, and a PLC processing unit is arranged in the alarm control circuit, and the PLC processing unit passes the A/D converter Connected with the strain gauge, the alarm control circuit is also provided with an alarm connected with the PLC processing unit. 2.如权利要求1所述的数控铣床装夹监控系统,其特征在于,所述顶块由连接板和顶柱构成,所述连接板竖向设置且与所述固定钳座或所述活动钳身连接,所述顶柱水平设置且其上设有外螺纹,所述连接板上设有轴线呈水平的螺纹孔,所述顶柱与所述连接板螺纹连接。2. The CNC milling machine clamping monitoring system according to claim 1, wherein the jacking block is composed of a connecting plate and a jacking column, and the connecting plate is arranged vertically and connected with the fixed clamp seat or the movable The body of the pliers is connected, the top column is arranged horizontally and is provided with external threads, the connecting plate is provided with a threaded hole with a horizontal axis, and the top column is threadedly connected with the connecting plate. 3.如权利要求2所述的数控铣床装夹监控系统,其特征在于,所述顶柱的外螺纹段的长度大于所述连接板的厚度,所述顶柱穿过所述连接板,所述顶柱上设置有锁紧螺母,所述锁紧螺母位于所述连接板远离所述应变片的一侧。3. The CNC milling machine clamping monitoring system as claimed in claim 2, wherein the length of the external thread section of the jack is greater than the thickness of the connecting plate, the jack passes through the connecting plate, the A locking nut is arranged on the top column, and the locking nut is located on a side of the connecting plate away from the strain gauge. 4.如权利要求2所述的数控铣床装夹监控系统,其特征在于,所述顶柱朝向所述应变片的一端设置有弧形尖头。4. The clamping monitoring system of a CNC milling machine according to claim 2, wherein an arc-shaped tip is provided on the end of the top column facing the strain gauge. 5.如权利要求1所述的数控铣床装夹监控系统,其特征在于,所述应变片设置在所述固定钳座上,所述顶块设置在所述活动钳身上。5 . The clamping monitoring system of a CNC milling machine according to claim 1 , wherein the strain gauges are arranged on the fixed clamp base, and the top block is arranged on the movable clamp body. 6 . 6.如权利要求1所述的数控铣床装夹监控系统,其特征在于,所述应变片与所述A/D转换器之间设置有调理电路。6 . The clamping monitoring system for CNC milling machine according to claim 1 , wherein a conditioning circuit is arranged between the strain gauge and the A/D converter. 6 . 7.如权利要求1所述的数控铣床装夹监控系统,其特征在于,所述报警控制电路还包括与所述PLC处理单元连接的显示屏。7. The CNC milling machine clamping monitoring system according to claim 1, wherein the alarm control circuit further comprises a display screen connected to the PLC processing unit. 8.如权利要求1所述的数控铣床装夹监控系统,其特征在于,所述PLC处理单元与数控铣床的主轴电机电连接。8. The clamping monitoring system of a CNC milling machine according to claim 1, wherein the PLC processing unit is electrically connected to the spindle motor of the CNC milling machine. 9.如权利要求1所述的数控铣床装夹监控系统,其特征在于,所述PLC处理单元上电连接有伺服电机,所述伺服电机与所述活动钳身之间连接有运动转换机构,所述运动转换机构可将所述伺服电机的回转运动转换为直线往复运动带动所述活动钳身往复运动。9. The CNC milling machine clamping monitoring system according to claim 1, wherein the PLC processing unit is electrically connected to a servo motor, and a motion conversion mechanism is connected between the servo motor and the movable clamp body, The motion conversion mechanism can convert the rotary motion of the servo motor into linear reciprocating motion to drive the movable clamp body to reciprocate. 10.如权利要求9所述的数控铣床装夹监控系统,其特征在于,所述运动转换机构为丝杠。10. The clamping and monitoring system for CNC milling machine according to claim 9, characterized in that, the motion conversion mechanism is a lead screw.
CN201820301529.0U 2018-03-05 2018-03-05 A kind of CNC milling machine clamping monitoring system Expired - Fee Related CN207982930U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110108337A (en) * 2019-05-06 2019-08-09 北京市计量检测科学研究院 A mobile high-efficiency combined float flowmeter verification device
CN117506761A (en) * 2023-11-01 2024-02-06 北京动力机械研究所 A fixture system for monitoring the status of processed workpieces

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110108337A (en) * 2019-05-06 2019-08-09 北京市计量检测科学研究院 A mobile high-efficiency combined float flowmeter verification device
CN117506761A (en) * 2023-11-01 2024-02-06 北京动力机械研究所 A fixture system for monitoring the status of processed workpieces

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