CN207793613U - The highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber - Google Patents
The highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber Download PDFInfo
- Publication number
- CN207793613U CN207793613U CN201721611080.XU CN201721611080U CN207793613U CN 207793613 U CN207793613 U CN 207793613U CN 201721611080 U CN201721611080 U CN 201721611080U CN 207793613 U CN207793613 U CN 207793613U
- Authority
- CN
- China
- Prior art keywords
- roller
- polyethylene fiber
- highly effective
- production line
- modulus polyethylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a kind of highly effective continuous UD laminated cloths production lines of high-strength high-modulus polyethylene fiber,After ready high-strength high-modulus polyethylene fiber fiber is loaded onto yarn releasing frame,It is identified differentiation by yarn dividing plate,It brings into again in clustering roller and expansion teeth and carries out fiber sequence arrangement,Then fiber is introduced into three roller warping machines and carries out preliminary warping,It is adjusted by Minimal Tension through combing stupefied roller,It is sent into dragger and carries out traction work,The last work of preliminary prepreg cloth is carried out by electrostatic Zhan Si mechanisms,After realizing that fiber constantly detaches contact process by electrostatic Zhan Si mechanisms,Impregnation in into steeping vat,Counterdie is uniformly laid on tow by film-covering mechanism,It is sent into drying mechanism after pressing and is thermally dried processing,Finally wind,Laminated cloth production line described in the utility model,It is reasonable for structure,It is with short production cycle,Traction exhibition silk drying effect is good,Laminated cloth stable quality.
Description
Technical field
The invention belongs to technical field of textile machine more particularly to a kind of highly effective continuous UD of high-strength high-modulus polyethylene fiber
Laminated cloth production line.
Background technology
High-strength high-modulus polyethylene fiber has high intensity, high-modulus, high-orientation, is widely used in protective articles, rope
In the manufacturing industry such as rope, fishing net, sports equipment.Its production technology is usually：High-strength high-modulus polyethylene fiber is arranged in yarn releasing frame
On, after yarn dividing plate separates fiber, by a series of arrangements draw after, then by electrostatic Zhan Si mechanisms exhibition silk, by steeping vat,
Then overlay film, which obtains prepreg cloth, dries, winding.Existing production technology traction exhibition silk drying device, structure not very rationally, technique
Route is long, and actual effect is also undesirable, laminated cloth efficiency output is low, and the quality of finished product laminated cloth cannot be guaranteed, and work
It is low to make efficiency, production cost is high.
Invention content
To solve the above problems, the invention discloses a kind of highly effective continuous UD laminated cloths lifes of high-strength high-modulus polyethylene fiber
Producing line, it is reasonable for structure, with short production cycle, traction exhibition silk drying effect it is good.
In order to achieve the above objectives, technical scheme is as follows：
A kind of highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber, including yarn releasing frame, yarn dividing plate, boundling
Roller, expansion teeth, three roller warping machines, comb stupefied roller, dragger, electrostatic Zhan Si mechanisms, steeping vat, film-covering mechanism, drying mechanism,
Dragger, rolling-up mechanism；It is sequentially connected yarn dividing plate after yarn releasing frame, clustering roller, expansion teeth, three roller warping machines, combs stupefied roller, lead
Draw machine, electrostatic Zhan Si mechanisms, steeping vat, film-covering mechanism, drying mechanism, dragger, rolling-up mechanism.
As an improvement of the present invention, the yarn releasing frame includes creel ontology, spindle roller, thread board, the creel sheet
Body is divided into four row of biserial design, and spindle roller is arranged on creel ontology, and spindle roller is equipped with tension-adjusting gear, adjacent spindle roller
Between be equipped with thread board.
As an improvement of the present invention, the three rollers warping machine includes rack, stupefied roller, rubber rollers, the stupefied roller setting
In rack inlet, rubber rollers are arranged at rack outlet.
As an improvement of the present invention, it is a stupefied to be equipped with 4-20 for the stupefied roller surface of combing.
As an improvement of the present invention, the dragger includes roll body, bearing, bearing spider, and the roll body both ends are set
There are bearing, the bearing to be arranged in bearing spider.
As an improvement of the present invention, electrostatic Zhan Si mechanisms are arranged side by side together by more round rollers, more circles
Roller height is different, using certain angle and difference in height, contact separation process is realized within the regular hour, to make fiber make
Electrostatic is generated at charge unbalance.
As an improvement of the present invention, the steeping vat is by fluid reservoir, gluing pump, colloid circulation line, glue groove, rubber roller
Composition, is connected between the fluid reservoir and glue groove by colloid circulation line, and the colloid circulation line is pumped equipped with gluing, institute
Rubber roller is stated to be arranged in glue groove.
As an improvement of the present invention, the film-covering mechanism is made of adjustment film frame, nip rolls and pressure roller, the flattening
Roller is roller.
As an improvement of the present invention, the rolling-up mechanism is made of cutting edge knife, storage cloth holder, fabric dividing knife, winder,
Middle cutting edge knife is arranged on sliding rail, and fabric dividing knife is connected and fixed rodless cylinder, and winder connects spindle motor, and the spindle motor is set
It sets on holder.
The beneficial effects of the invention are as follows：
The highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber of the present invention, reasonable for structure,
It is with short production cycle, traction exhibition silk drying effect it is good, laminated cloth stable quality.
Description of the drawings
Fig. 1 is the structure diagram of the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of yarn releasing frame in the present invention；
Fig. 3 is the structural schematic diagram of three roller warping machines in the present invention；
Fig. 4 is the structural schematic diagram that stupefied roller is combed in the present invention；
Fig. 5 is the structural schematic diagram of dragger in the present invention；
Fig. 6 is the structural schematic diagram of steeping vat in the present invention；
Fig. 7 is the structural schematic diagram of film-covering mechanism in the present invention；
Fig. 8 is the structural schematic diagram of drying mechanism in the present invention；
Fig. 9 is the structural schematic diagram of rolling-up mechanism in the present invention.
Specific implementation mode
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific implementation modes are only
For illustrating the present invention rather than limiting the scope of the invention.
Production line described in the present embodiment, as shown in Figure 1, including：Yarn releasing frame 1, yarn dividing plate 2, clustering roller 3, expansion teeth
4, three roller warping machines 5, comb stupefied roller 6, dragger 7, electrostatic Zhan Si mechanisms 8, steeping vat 9, film-covering mechanism 10, drying mechanism 11,
Dragger 12, rolling-up mechanism 13；Yarn releasing frame is sequentially connected yarn dividing plate 2, clustering roller 3, expansion teeth 4, three roller warping machines 5, combs
Stupefied roller 6, dragger 7, electrostatic Zhan Si mechanisms 8, steeping vat 9, film-covering mechanism 10, drying mechanism 11, dragger 12, rolling-up mechanism
13, above-mentioned rolling-up mechanism 13, which is Multiple Combination, cutting edge knife 14, storage cloth holder 15, Pneumatic tool rest 16, winder 17.
When work, after ready high-strength high-modulus polyethylene fiber fiber is loaded onto yarn releasing frame 1, fiber initial stage is adjusted
After power setting, differentiation is identified by yarn dividing plate 2, then bring into clustering roller 3, into progress fiber sequence in expansion teeth 4
Arrangement.Then fiber is introduced into three roller warping machines 5 and carries out preliminary warping, is adjusted by Minimal Tension through combing stupefied roller 6, is sent into traction
Traction work is carried out in machine 7, the last work of preliminary prepreg cloth is carried out by electrostatic Zhan Si mechanisms 8, by electrostatic Zhan Si mechanisms reality
After existing fiber constantly detaches contact process, start to squeeze into glue to steeping vat by glue pump into steeping vat 9, film-covering mechanism 10 is logical
It crosses certain device to be uniformly laid on counterdie on tow, rubber roller presses fiber, adhesive and film, controls adhesive
Spread is finally sent into drying mechanism 11 and is thermally dried processing, glue is made to form the latticed elasticity of preliminary bridging structure
Body, then tension force is carried out by dragger 12 and is sent to last rolling-up mechanism 13, wherein the dry unidirectional laminated cloth sheet material completed
Extra film side is gone by the sanction of cutting edge knife 14, storage cloth holder 15 is sent into and carries out storage cloth work, after the winding to measuring length of winder 17, gas
Movable knife rack is cut automatically, and winder automatic turning carries out next round work.
As shown in Fig. 2, yarn releasing frame 1 used by the present embodiment comprising creel ontology 101, spindle roller 102, thread board
103, the creel is designed according to single four row of beam fiber number 400D, 800D, 1200D, 1600D fiber biserial, single 5 layers every layer 45
Ingot, single 225 ingot of spindle position quantity, total several 900 ingots of spindle position, each spindle roller 102 carry tension-adjusting gear, and left hand vehicle spindle position is just
The increasing of regulating device tension is tuned, right hand vehicle derotation regulating device tension increases.Fiber should be inspected by random samples before fiber restocking according to 1% ratio
Fracture strength, modulus, fiber number, degree of opening and apparent whether there is or not lousiness, be packed into according to the fiber number calculated after sampling observation is qualified
Creel, according to spindle position number（In principle from the last one No. 45 spindle lead first into）Introduce corresponding thread board 103.Yarn releasing frame 1
There is certain requirement for the cornerite of fiber, it is consistent as possible for the tensile requirements of silk cylinder.
As shown in figure 3, three roller warping machine 5 used by the present embodiment comprising rack 501, stupefied roller 502, rubber rollers
503,501 inlet of rack will be introduced by the fiber arranged after flexible button, bringing rubber rollers 503 by stupefied roller 502 carries out
Bridge-type warping technology then comes out from the other end of rack.Its stupefied roller 502 is made of roll body, roll shaft, vertical steel, and both ends pass through axis
Hold and be fixedly linked with roll body, the other end of bearing by bearing block as in rack, roll body can by adjusting bearing block into
The adjusting of the horizontal and parallel degree of row, to ensure the stabilization of warping effect and preliminary tension；Roll body plays feeding in three roller warping machines
Seal wire acts on and pre- draw.
Yarn dividing plate 2 used by the present embodiment there are certain requirements material, there is intensity flexible.
Clustering roller 3 used by the present embodiment there are certain requirements material, and clustering roller needs are adjusted flexibly, angle
It is adjustable.
4 requirement of expansion teeth used by the present embodiment can be replaced, and one can be carried out for the breadth technique of different product
Determine device adjustment arrangement
As shown in figure 4, combing stupefied roller 6 used by the present embodiment comprising roll body 601, stupefied roller 602, bearing spider
603, roll body is that special roll body utilizes parting a little between warping machine and four-roller dragger by setting rational mechanical speed
Power speed difference combs tow, and the fiber for keeping degree of opening not up to standard is unfolded by external force；Using between warping machine and four-roller drafting machine
Minimal Tension generate friction, by the process constantly separateing, make fiber cause positive and negative charge uneven, reach contact separation
Generate electrostatic purpose.
As shown in figure 5, dragger 7 used by the present embodiment comprising traction roll body 701, traction bearing 702, traction
Bearing spider 703, traction roll body are special roll body, and roll shaft is placed in roll body inner cavity, by the drive of motor, by warping and just
The fiber of step expansion is drawn to piddler system.
As shown in fig. 6, steeping vat 9 used by the present embodiment comprising gluing fluid reservoir 901, gluing pump 902, glue
Circulation line 903, doctor roll 904, glue groove 905 form, and glue is pumped by gluing and is sent into the adhesive being stored in fluid reservoir
Circulation line, the glue into glue groove 905 control liquid level by return valve, adjust gluing 902 admission pressures of pump and reach liquid level
Stablize.Spread is controlled by adjusting doctor roll angle after tow impregnation, the speed difference of dragger and rear haulage machine can also be adjusted
To control tow spread.
As shown in fig. 7, film-covering mechanism 10 used by the present embodiment comprising adjustment film frame 1001,1002 and of nip rolls
Pressure roller 1003 forms, and nip rolls 1002 is roller, and when rotation eliminates counterdie fold, so that counterdie tension is consistent, passes through pressure
Roller imports counterdie and is uniformly layered on tow, and after counterdie imports, film roll center is adjusted by certain device.
As shown in figure 8, drying mechanism 11 used by the present embodiment comprising Drying is by heating roller 801, pressure fan
802, air draft mechanism 803 forms, and heating roller 801 is heated to process requirements temperature, and initial stage sheet material enters roller, utilizes roller table
Face temperature, air-supply and exhaust system fully volatilize the moisture in glue, and glue is made to form the latticed bullet of preliminary bridging structure
Property body, to obtain stable unidirectional laminated cloth sheet material.
As shown in figure 9, rolling-up mechanism 12 used by the present embodiment comprising roll body double-station, positive and negative two-way counterseal electricity
The composition such as machine, winding motor, wind-up roll drives rolling frame by positive and negative two-way counterseal motor, is collected automatically by winding motor rotation
The laminated cloth dried, after laminated cloth winding to setting length, under positive and negative two-way counterseal motor drives rolling frame that it is made to rotate
Rack position.Whole process is controlled by electrical automation, at any time monitoring winding length and rolling speed, passes through its winding of apparatus control
Speed reaches technique initialization rate matched.
The technical means disclosed in the embodiments of the present invention is not limited only to the technological means disclosed in the above embodiment, further includes
By the above technical characteristic arbitrarily the formed technical solution of combination.
Claims (9)
1. a kind of highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber, it is characterised in that：Including yarn releasing frame, divide
Yarn plate, clustering roller, expansion teeth, three roller warping machines, comb stupefied roller, dragger, electrostatic Zhan Si mechanisms, steeping vat, film-covering mechanism,
Drying mechanism, rolling-up mechanism；Be sequentially connected after yarn releasing frame yarn dividing plate, clustering roller, expansion teeth, three roller warping machines, comb stupefied roller,
Dragger, electrostatic Zhan Si mechanisms, steeping vat, film-covering mechanism, drying mechanism, rolling-up mechanism.
2. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：The yarn releasing frame includes creel ontology, spindle roller, thread board, and the creel ontology is divided into four row of biserial design, spindle
Roller is arranged on creel ontology, and spindle roller is equipped with tension-adjusting gear, and thread board is equipped between adjacent spindle roller.
3. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：The three rollers warping machine includes rack, stupefied roller, rubber rollers, and the stupefied roller setting is in rack inlet, rubber rollers setting
At rack outlet.
4. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：It is a stupefied that the stupefied roller surface of combing is equipped with 4-20.
5. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：The dragger includes roll body, bearing, bearing spider, and the roll body both ends are equipped with bearing, and the bearing is arranged in axis
It holds in bearing.
6. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：Electrostatic Zhan Si mechanisms are arranged side by side together by more round rollers, and more round roller height are different.
7. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：The steeping vat is made of fluid reservoir, gluing pump, colloid circulation line, glue groove, rubber roller, the fluid reservoir and glue groove
Between connected by colloid circulation line, the colloid circulation line is pumped equipped with gluing, and the rubber roller is arranged in glue groove.
8. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：The film-covering mechanism is made of adjustment film frame, nip rolls and pressure roller, and the nip rolls is roller.
9. the highly effective continuous UD laminated cloths production line of a kind of high-strength high-modulus polyethylene fiber according to claim 1, special
Sign is：The rolling-up mechanism is made of cutting edge knife, storage cloth holder, fabric dividing knife, winder, and wherein cutting edge knife is arranged on sliding rail,
Fabric dividing knife is connected and fixed rodless cylinder, and winder connects spindle motor, and the spindle motor is arranged on holder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721611080.XU CN207793613U (en) | 2017-11-28 | 2017-11-28 | The highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721611080.XU CN207793613U (en) | 2017-11-28 | 2017-11-28 | The highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207793613U true CN207793613U (en) | 2018-08-31 |
Family
ID=63286025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721611080.XU Active CN207793613U (en) | 2017-11-28 | 2017-11-28 | The highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207793613U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112981668A (en) * | 2021-02-18 | 2021-06-18 | 卡本科技集团股份有限公司 | Production process and equipment of high-strength steel wire cloth |
| CN114214767A (en) * | 2021-12-09 | 2022-03-22 | 江苏安卡新材料科技有限公司 | Bulletproof UD cloth fiber yarn spreading device and method |
| CN114232217A (en) * | 2021-11-12 | 2022-03-25 | 北京航天雷特机电工程有限公司 | Cloth arranging machine for weaving flaky weftless fabric |
-
2017
- 2017-11-28 CN CN201721611080.XU patent/CN207793613U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112981668A (en) * | 2021-02-18 | 2021-06-18 | 卡本科技集团股份有限公司 | Production process and equipment of high-strength steel wire cloth |
| CN114232217A (en) * | 2021-11-12 | 2022-03-25 | 北京航天雷特机电工程有限公司 | Cloth arranging machine for weaving flaky weftless fabric |
| CN114214767A (en) * | 2021-12-09 | 2022-03-22 | 江苏安卡新材料科技有限公司 | Bulletproof UD cloth fiber yarn spreading device and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207793613U (en) | The highly effective continuous UD laminated cloths production line of high-strength high-modulus polyethylene fiber | |
| CN100507131C (en) | Warp dyeing and multi-shaft winding process, warp dyeing and multi-shaft winding machine | |
| CN208602052U (en) | A kind of bilayer wall paper processing unit (plant) | |
| CN100390333C (en) | Process and apparatus for manufacturing vinylon filament | |
| CN203546399U (en) | Slashing device | |
| CN205223429U (en) | Divide warm area multichannel online heat treatment device | |
| CN105002631B (en) | A kind of nano-grade silver antibiotic fabric and preparation method thereof | |
| CN206170822U (en) | Rigging machine of surface fabric, membrane | |
| CN105177904A (en) | Brushing and arranging device for clothes production | |
| CN108214798A (en) | A kind of integrated apparatus of thin bamboo strips used for weaving curtain cutting, overlap joint and winding | |
| CN212834341U (en) | Production device of hollow flat elastic weft braid | |
| CN107554056A (en) | A kind of two-sided overlay film transfer printing device | |
| CN101057013B (en) | Method and device for guiding and mingling a multifilament yarn | |
| CN101177818A (en) | Spinning of natural color-cotton and quick-drying wet-permeable fabric core-spun yarn | |
| CN205035643U (en) | A grind hair finishing device for clothing production | |
| CN108315842A (en) | A kind of drafting system for different yarns | |
| CN209227134U (en) | A kind of drawing frame of Automatic-drawing | |
| CN208023149U (en) | A kind of drafting system for different yarns | |
| WO2020088036A1 (en) | Felt base fabric and preparation method therefor | |
| CN102331161B (en) | Microwave drying box for water-soluble cloth | |
| CN102453997A (en) | Drying device for texturing machine | |
| CN102212909B (en) | Textile machine | |
| CN110216971B (en) | Deodorizing device of sofa fabric laminating machine | |
| CN207419042U (en) | A kind of modified dye jigger applied to tencel/cotton blended fabric | |
| CN109183210A (en) | A kind of drawing frame of Automatic-drawing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |