CN207792141U - The case of taking off that automatic mould turnover unloads fruit machine unloads fruit device - Google Patents

The case of taking off that automatic mould turnover unloads fruit machine unloads fruit device Download PDF

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Publication number
CN207792141U
CN207792141U CN201820192861.8U CN201820192861U CN207792141U CN 207792141 U CN207792141 U CN 207792141U CN 201820192861 U CN201820192861 U CN 201820192861U CN 207792141 U CN207792141 U CN 207792141U
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China
Prior art keywords
fruit
thumb wheel
unloads
case
taking
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Expired - Fee Related
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CN201820192861.8U
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Chinese (zh)
Inventor
张聪
何俊明
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Guangdong Polytechnic of Water Resources and Electric Engineering Guangdong Water Resources and Electric Power Technical School
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Guangdong Polytechnic of Water Resources and Electric Engineering Guangdong Water Resources and Electric Power Technical School
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Priority to CN201820192861.8U priority Critical patent/CN207792141U/en
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Abstract

The utility model discloses a kind of case of taking off that automatic mould turnover unloads fruit machine and unloads fruit device, its rack inclining is arranged, it is symmetrically distributed with several groups thumb wheel component at left and right sides of rack, horizontal axis is connected between the left and right sides, and the left and right sides is respectively provided with a vertical pivot, horizontal axis both ends are connect by bevel gear assembly with vertical pivot respectively, and each vertical pivot upper end is set there are one the first sprocket wheel, thumb wheel component is connect by transmission chain with the first sprocket wheel, and an outer end of horizontal axis is connect with decelerating motor;One group of limit assembly is equipped between every group of thumb wheel component and rack.Its method is to fill with the babinet of fruit to be tipped upside down in flat belt conveying device, into taking off after case unloads fruit device, babinet constantly draws off fruit in the clamping running under power process of both sides thumb wheel component, and fruit is sent out by flat belt conveying device, and the free time is sent out by roller conveying device.The utility model can realize the automation pan feeding of fruit process, reduce manual operation, effectively reduce the collsion damage of fruit, also avoid the chaotic scene of full ground empty van.

Description

The case of taking off that automatic mould turnover unloads fruit machine unloads fruit device
Technical field
The utility model is related to fruit packaging and processing art field, more particularly to what a kind of automatic mould turnover unloaded fruit machine takes off case Unload fruit device.
Background technology
Fruit generally requires and is dispensed with packing case, working process factory is transported to facilitate after planting site picking.It uses at present In packing fruit babinet mainly based on plastic container, because its it is tough and tensile it is flexible, surface is smooth, light durable, easy carrying Easily rinse the features such as and be used widely.
When the fruit such as citrus carry out production line processing, the first procedure is pan feeding, i.e., fruit is sent into production line and makes it Continuous conveying.From the foregoing it will be appreciated that being transported to the fruit of processing factory in turnover box packed state.Make in traditional production In industry, needs to use a large amount of porter, boxes fruit is poured onto feed chute.In this course, since worker is necessary The rhythm of production line is kept up with, therefore it is forced to be swift in motion, lift to move babinet topples over fruit, abandons the programs such as empty van needs one Gas is breathed out into.In this way, inevitably causing a large amount of fruit collsion damage, and there is the chaotic scene of empty van completely.
It can be seen that not only the amount of labour is big for the traditional artificial lift to move pan feeding of falling fruit mode, and inefficiency, and effect is not It is good.
Therefore, for the operation of complete production line, it is ensured that the quality of production line pan feeding fruit is improving the same of production efficiency Shi Shixian normative operations, a kind of full automatic mould turnover of exploitation unload fruit device and method to form pan feeding flow, the substitution of automation The artificial pan feeding of falling fruit operation is just particularly important.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide that a kind of automatic mould turnover unloads fruit machine takes off case Fruit device is unloaded, which (is buckled to the FCL conveyed on the conveyor belt specifically for the FCL fruit by promoting overturning conveying Fruit), babinet is effectively uncovered, fruit in outlet is unloaded, fruit and empty van branch is made to convey, realizes that the automatic of fruit process dissolves into Material reduces manual operation, effectively reduces the collsion damage of fruit, also avoids the chaotic scene of full ground empty van.
The technical solution of the utility model is:The case of taking off that a kind of automatic mould turnover unloads fruit machine unloads fruit device, including rack, dials Wheel assembly, decelerating motor, horizontal axis, vertical pivot and limit assembly, the upper surface at left and right sides of rack are inclined to set, rack or so two Several groups thumb wheel component is symmetrically distributed on the upper surface of side, horizontal axis is connected between the left and right sides of rack, and a left side for rack Right both sides are respectively provided with a vertical pivot, and horizontal axis both ends are connect by bevel gear assembly with vertical pivot respectively, there are one each vertical pivot upper end is set First sprocket wheel, be located at rack the same side on thumb wheel component connect with the first sprocket wheel by transmission chain, an outer end of horizontal axis with subtract Speed motor connects;One group of limit assembly is equipped between every group of thumb wheel component and the upper surface of rack.
The rack includes two A-frames and a transverse channel steels, is consolidated by transverse channel steels between two A-frames Fixed connection;Each thumb wheel component is symmetrically distributed on the upper surface of two A-frames.Wherein, horizontal for preferably fixed horizontal axis The both ends of axis are also attached by rolling bearing units and transverse channel steels respectively.
In described two A-frames, opposite two insides are respectively equipped with guide plate.When each thumb wheel component action, pass through two The two sides of a guide plate assisted suspension babinet, can prevent babinet from falling, and keep complete equipment operation more reliable and more stable.
The thumb wheel component includes swing rod, thumb wheel, thumb wheel axis, the second sprocket wheel, the first chain, three sprocket wheels, sliding bearing And vertical shaft, vertical shaft are the whole fulcrum of thumb wheel component, vertical shaft lower part is fixedly connected with A-frame, and sliding axle is equipped in the middle part of vertical shaft It holds, and swing rod is installed on by sliding bearing in the middle part of vertical shaft, vertical shaft top is equipped with three sprocket wheels, and one end of swing rod is equipped with thumb wheel Axis, thumb wheel are set to thumb wheel axis lower end, and the second sprocket wheel is set to thumb wheel axis upper end, passes through the first chain between the second sprocket wheel and three sprocket wheels Item connects.When installation, three sprocket wheels are installed by bearing and vertical shaft top, make three sprocket wheels that can be revolved around the axis of vertical shaft Turn, swing rod is also installed in the middle part of the axis oscillating of vertical shaft, thumb wheel axis also by bearing and swing rod.
It is equipped with three layers of sprocket wheel in three sprocket wheel, is from top to bottom followed successively by upper layer sprocket wheel, middle level sprocket wheel and lower layer's sprocket wheel; In same thumb wheel component, coupled by the first chain between lower layer's sprocket wheel and the second sprocket wheel;In two groups of adjacent thumb wheel components, two Couple between two upper layer sprocket wheels in a three sprocket wheel or by the second chain between two middle level sprocket wheels;Positioned at same triangle In multigroup thumb wheel component on holder, staggeredly joined by two upper layer sprocket wheels and Liang Ge lower layers sprocket wheel between three adjacent sprocket wheels It connects.I.e.:From one end of A-frame to the other end, first group with the middle level sprocket wheels of two three sprocket wheels in second group of thumb wheel component Coupled by second chain;The upper layer sprocket wheel of second group and two three sprocket wheels in third group thumb wheel component passes through one Two chains couple;Third group and the middle level sprocket wheel of two three sprocket wheels in the 4th group of thumb wheel component are joined by second chain It connects;4th group is coupled with the upper layer sprocket wheel of two three sprocket wheels in the 5th group of thumb wheel component by second chain;5th group Coupled by second chain with the middle level sprocket wheel of two three sprocket wheels in the 6th group of thumb wheel component.And first group of thumb wheel component In three sprocket wheels upper layer sprocket wheel, then pass through transmission chain couple vertical pivot above the first sprocket wheel.
The thumb wheel is the toothed wheeled construction of circumference, and the material of thumb wheel is abrasive rubber.
The L-shaped crank-like of swing rod, swing rod middle part is equipped with vertical shaft axis hole, and extends two by fulcrum of vertical shaft axis hole Support arm, and two branch arm supports constitute 90 ° of angle vertical shafts and are installed at vertical shaft axis hole by sliding bearing;
Two support arms are respectively first support arm and second support arm, and the end of first support arm is equipped with thumb wheel axis hole, thumb wheel axis peace Loaded in thumb wheel axis hole.
The limit assembly includes spacer pin, long pin shaft, short pin shaft and spring, and short pin shaft is set to the end of second support arm, Long pin shaft is set on the upper surface of A-frame, is connected by spring between long pin shaft and short pin shaft;The upper surface of A-frame On be additionally provided with spacer pin, and spacer pin is located at the side of second support arm.Wherein, spring is an extension spring, the drawing of one end On short pin shaft in second support arm, the draw ring of the other end is sleeved in the long pin shaft on fixed frame ring set.Therefore, swing rod is always It is limited by the pulling force effect of spring, and by spacer pin, makes thumb wheel component in a state of nature.
It further includes flat belt conveying device and roller conveying device that the automatic mould turnover, which unloads fruit machine, along fruit conveying direction, Take off that case unloads fruit device and roller conveying device is sequentially arranged in above flat belt conveying device, take off case unload fruit device from low side gradually to High-end to be obliquely installed, two A-frames are located at the both sides of flat belt conveying device, roller conveying device and take off case and unload fruit The high-end of device connects.
Above equipment unloads the power resources of fruit device in decelerating motor in use, taking off case, and decelerating motor power output is direct Horizontal axis is driven, then by the bevel gear assembly transmission of two pairs of its left and right, the vertical pivot of left and right ends is driven respectively, to make on vertical pivot The first sprocket wheel rotation of side, then the action of each group thumb wheel component is driven by transmission chain, make it that babinet be driven to move forwards, due to taking off Case unloads fruit device and is obliquely installed, so fruit can be fallen in flat belt conveying device in babinet operational process, the empty van of formation It is sent out by roller conveying device.
It can realize that a kind of automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit method according to above-mentioned apparatus, include the following steps:
(1) babinet for filling with fruit is tipped upside down in flat belt conveying device, and is connected along set fruit conveying direction Continuous input;
(2) babinet, which enters, takes off after case unloads fruit device, and babinet both sides start to contact thumb wheel component, and are dialled by the left and right sides Wheel assembly is clamped, and due to the turning effort of thumb wheel component, makes babinet by tractive force obliquely, and cabinet front is uncovered, and And tilt upward conveying along the three-legged support of both sides;At the same time, the fruit in babinet is released, and is scattered and is distributed on flat belt In conveying device, and it is fed forward with belt;
(3) babinet constantly draws off fruit in the clamping running under power process of both sides thumb wheel component, until taking off case unloads fruit device Only it is left empty van when high-end, empty van transits to roller conveying device and sent out by roller conveying device.
The utility model compared with the existing technology, has the advantages that:
Originally take off case unload fruit device be specific to through promotion overturning conveying FCL fruit (be buckled to defeated on the conveyor belt The FCL fruit sent) and design, babinet can be effectively uncovered, fruit in outlet is unloaded, fruit and empty van branch is made to convey, realizes water The automation pan feeding of fruit processing, reduces manual operation, effectively reduces the collsion damage of fruit, also avoids the confusion of full ground empty van Scene.
When originally taking off case and unloading fruit device and unload fruit machine applied to automatic mould turnover, fruit device is unloaded due to taking off case and is obliquely installed, cooperation is flat Belt conveyor and roller conveying device use, it can be achieved that fruit is drawn off naturally in case, is uniformly scattered on flat belt, completely Without drop, the phenomenon that being not in bumper injury fruit.
Originally it takes off case to unload in fruit device, thumb wheel component drives thumb wheel to act in the form of swing rod, between multigroup thumb wheel component It is attached by the second chain being interspersed up and down, it can be achieved that multigroup thumb wheel component synchronization is run, fruit in guard box body Stabilization draw off, prevent babinet from falling.
Description of the drawings
Fig. 1 is originally to take off the structural schematic diagram that case unloads fruit device.
Fig. 2 is the directions the A-A view of Fig. 1.
Fig. 3 is the directions the B view of Fig. 1.
Fig. 4 is the directions the C view of Fig. 3.
Fig. 5 is the D-D section views of Fig. 1.
Fig. 6 is the principle schematic originally taken off when case unloads fruit device clamping babinet.
Fig. 7 is originally to take off case to unload structural schematic diagram when fruit device unloads fruit machine applied to automatic mould turnover.
Fig. 8 is the principle schematic originally taken off when case unloads the use of fruit device.
Specific implementation mode
With reference to embodiment, the utility model is described in further detail, but the embodiment of the utility model It is without being limited thereto.
Embodiment 1
The present embodiment one kind taking off case and unloads fruit device, and concrete structure is as follows:
As shown in Figs. 1-5, the device mainly includes thumb wheel component 1, rack 2, decelerating motor 3, vertical pivot 4, horizontal axis 5, usher to seat The compositions such as bearing 6, guide plate 7 and limit assembly.
Rack is formed steel construction, by the A-frame 2-1 (the present embodiment uses right angle trigonometry frame) of both sides Parallel Symmetric, is led to Intermediate transverse channel steels 2-2 connections are crossed, soldering is integral.In the right angle long side of A-frame, several groups are mounted equidistant and have dialled Wheel assembly.As shown in Figure 1, the A-frame in left side is equipped with six groups of thumb wheel components, the A-frame on right side is also equipped with six groups Thumb wheel component is in symmetry status.
The structure and installation form of thumb wheel component are as shown in Figure 5.Thumb wheel component is mainly by swing rod 1-1, thumb wheel 1-2, thumb wheel Axis 1-3, the second sprocket wheel 1-4, the first chain 1-5, three sprocket wheel 1-6, sliding bearing 1-7 and vertical shaft 1-8 compositions.
The entirety of thumb wheel component is installed by fulcrum of vertical shaft.The lower part of vertical shaft is inserted into inside the square steel of rack and is fastened Connection;The middle part of vertical shaft is set with swing rod by sliding bearing;The top of vertical shaft is equipped with three sprocket wheels by bearing.Therefore, Swing rod can also be rotated around the axis oscillating of vertical shaft, three sprocket wheels around the axis of vertical shaft.
The L-shaped crank-like of swing rod extends outward two support arms (i.e. first support arm and the using its middle part axis hole as fulcrum Two support arms), structure is at an angle of 90.It is equipped with thumb wheel axis hole in the end of the first support arm of swing rod, thumb wheel axis hole is equipped with by bearing and is dialled Wheel shaft.
The lower part of thumb wheel axis is equipped with thumb wheel.Thumb wheel is the toothed wheeled construction of circumference, and material is abrasive rubber.
The top of thumb wheel axis is equipped with the second sprocket wheel.Lower layer's sprocket wheel of sprocket wheel and three sprocket wheels is coupled by the first chain. Therefore, three sprocket wheels are rotated, it can be by first the second sprocket wheel of chain drive, to drive the driving thumb wheel rotation of thumb wheel axis.
Limit assembly includes spacer pin 9, long pin shaft 10, short pin shaft 11 and spring 8, and short pin shaft is set to the end of second support arm End, long pin shaft are set on the upper surface of A-frame, are connected by spring between long pin shaft and short pin shaft;The upper table of A-frame Spacer pin is additionally provided on face, and spacer pin is located at the side of second support arm.Shown in Fig. 1 or Fig. 6, every group of thumb wheel component is mounted on All connection has a spring in rack.Spring is an extension spring, and the draw ring of one end is sleeved on short in swing rod second support arm The draw ring of axis pin, the other end is sleeved on the long pin shaft in rack.Therefore, swing rod is constantly subjected to the pulling force of spring, and is limited by spacer pin Position makes thumb wheel component be in the reset condition of diagram.
In evenly arranged thumb wheel component, it is all made of the second chain 12 between three adjacent sprocket wheels and staggeredly couples.Such as Fig. 3 Shown, from right to left, the upper layer sprocket wheel of three sprocket wheels passes through biography in first sprocket wheel 13 on vertical pivot top and first group of thumb wheel component Dynamic chain 14 couples, and the middle level sprocket wheel of first group and two three sprocket wheels in second group of thumb wheel component is joined by second chain It connects;Second group is coupled with the upper layer sprocket wheel of two three sprocket wheels in third group thumb wheel component by second chain;Third group Coupled by second chain with the middle level sprocket wheel of two three sprocket wheels in the 4th group of thumb wheel component;4th group is dialled with the 5th group The upper layer sprocket wheel of two three sprocket wheels is coupled by second chain in wheel assembly;5th group and in the 6th group of thumb wheel component two The middle level sprocket wheel of a three sprocket wheel is coupled by second chain.
It takes off case and unloads the power resources of fruit device in decelerating motor.From fig. 4, it can be seen that decelerating motor power output directly drives cross Then axis is driven by two pairs of its left and right bevel gear assembly 15, the vertical pivot of the left and right sides is driven respectively, to make above vertical pivot First sprocket wheel rotates.When the first sprocket wheel rotates, the three of whole thumb wheel components by the second chain of staggeredly connection, can be driven Sprocket wheel synchronous revolving.When three sprocket wheel of every suit rotates, the second sprocket wheel can be driven by its lower layer's sprocket wheel, to drive thumb wheel Synchronous rotary drives babinet to move forwards (as shown in Figure 6).
Embodiment 2
The present embodiment be by it is described in embodiment 1 take off case and unload fruit device unload fruit machine applied to automatic mould turnover, the device with it is flat Belt conveyor and roller conveying device are combined installation.
As shown in fig. 7, taking off case unloads fruit device mounted on 16 top of flat belt conveying device, rack is inclined, makes The trend of the arrangement form of thumb wheel component from left to right obliquely.In the right end for taking off case and unloading fruit device, linking one bench roller cylinder of installation Conveying device 17.
When work, the electric motor starting that case unloads fruit device is taken off, thereon all thumb wheel continuous rotations.The course of work such as Fig. 8 institutes Show:
(1) babinet 18 for filling with fruit is tipped upside down on flat belt, from left to right continuous input;
(2) babinet, which enters, takes off case apparatus range, and babinet both sides start to contact thumb wheel, and are clamped by left and right thumb wheel, such as Shown in Fig. 6;Both sides thumb wheel clamps babinet under spring force, simultaneously because thumb wheel continuous rotation, makes babinet by oblique On tractive force enter guide plate to make cabinet front uncover with thumb wheel transmission, and conveyed obliquely along guide plate;At the same time, Fruit in case is gradually released, and is scattered and is distributed on flat belt, is moved forwards with belt;
(3) babinet constantly draws off fruit by both sides thumb wheel clamping running under power process, until being only left sky when rack peak Case transits to roller conveying device;So far, case is kept completely separate with fruit, shunting conveying.
As described above, the utility model can be realized preferably, above-described embodiment is only the preferable implementation of the utility model Example is not used for limiting the scope of the utility model;It is i.e. all according to equivalent changes and modifications made by the utility model content, All covered by the utility model claims range claimed.

Claims (9)

1. the case of taking off that automatic mould turnover unloads fruit machine unloads fruit device, which is characterized in that including rack, thumb wheel component, decelerating motor, cross Axis, vertical pivot and limit assembly, the upper surface at left and right sides of rack are inclined to set, symmetrically divide on the upper surface at left and right sides of rack It is furnished with several groups thumb wheel component, horizontal axis is connected between the left and right sides of rack, and is respectively provided with one at left and right sides of rack and is erected Axis, horizontal axis both ends are connect by bevel gear assembly with vertical pivot respectively, and each vertical pivot upper end is set there are one the first sprocket wheel, and it is same to be located at rack Thumb wheel component on side is connect by transmission chain with the first sprocket wheel, and an outer end of horizontal axis is connect with decelerating motor;Every group of thumb wheel One group of limit assembly is equipped between component and the upper surface of rack.
2. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 1, which is characterized in that the rack includes Two A-frames and a transverse channel steels are fixedly connected by transverse channel steels between two A-frames;Each thumb wheel component pair Title is distributed on the upper surface of two A-frames.
3. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 2, which is characterized in that described two triangles In holder, opposite two insides are respectively equipped with guide plate.
4. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 2, which is characterized in that the thumb wheel component Including swing rod, thumb wheel, thumb wheel axis, the second sprocket wheel, the first chain, three sprocket wheels, sliding bearing and vertical shaft, vertical shaft is thumb wheel component Whole fulcrum, vertical shaft lower part is fixedly connected with A-frame, sliding bearing is equipped in the middle part of vertical shaft, and swing rod passes through sliding bearing It being installed in the middle part of vertical shaft, vertical shaft top is equipped with three sprocket wheels, and one end of swing rod is equipped with thumb wheel axis, and thumb wheel is set to thumb wheel axis lower end, Second sprocket wheel is set to thumb wheel axis upper end, is connected by the first chain between the second sprocket wheel and three sprocket wheels.
5. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 4, which is characterized in that three sprocket wheel In be equipped with three layers of sprocket wheel, be from top to bottom followed successively by upper layer sprocket wheel, middle level sprocket wheel and lower layer's sprocket wheel;In same thumb wheel component, lower layer Coupled by the first chain between sprocket wheel and the second sprocket wheel;In two groups of adjacent thumb wheel components, two in two three sprocket wheels Couple between the sprocket wheel of upper layer or by the second chain between two middle level sprocket wheels;Multigroup thumb wheel group on same A-frame In part, staggeredly coupled by two upper layer sprocket wheels and Liang Ge lower layers sprocket wheel between three adjacent sprocket wheels.
6. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 4, which is characterized in that the thumb wheel is circle The material of all toothed wheeled constructions, thumb wheel is abrasive rubber.
7. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 4, which is characterized in that the swing rod is in L Type crank-like, swing rod middle part is equipped with vertical shaft axis hole, and extends two support arms, and two branch arm supports by fulcrum of vertical shaft axis hole Vertical shaft is installed on by sliding bearing at vertical shaft axis hole structure at an angle of 90;
Two support arms are respectively first support arm and second support arm, and the end of first support arm is equipped with thumb wheel axis hole, and thumb wheel axis is installed on In thumb wheel axis hole.
8. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 7, which is characterized in that the limit assembly Including spacer pin, long pin shaft, short pin shaft and spring, short pin shaft is set to the end of second support arm, and long pin shaft is set to A-frame On upper surface, connected by spring between long pin shaft and short pin shaft;It is additionally provided with spacer pin on the upper surface of A-frame, and limits Pins position is in the side of second support arm.
9. automatic mould turnover unloads the case of taking off of fruit machine and unloads fruit device according to claim 2, which is characterized in that the automatic mould turnover It further includes flat belt conveying device and roller conveying device to unload fruit machine, along fruit conveying direction, takes off that case unloads fruit device and roller is defeated It send device to be sequentially arranged in above flat belt conveying device, takes off case and unload fruit device and be gradually obliquely installed from low side to high-end, two three Angle support is located at the both sides of flat belt conveying device, and roller conveying device connects with taking off case and unload the high-end of fruit device.
CN201820192861.8U 2018-02-02 2018-02-02 The case of taking off that automatic mould turnover unloads fruit machine unloads fruit device Expired - Fee Related CN207792141U (en)

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Application Number Priority Date Filing Date Title
CN201820192861.8U CN207792141U (en) 2018-02-02 2018-02-02 The case of taking off that automatic mould turnover unloads fruit machine unloads fruit device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108116905A (en) * 2018-02-02 2018-06-05 广东水利电力职业技术学院(广东省水利电力技工学校) The case of taking off that automatic mould turnover unloads fruit machine unloads fruit device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108116905A (en) * 2018-02-02 2018-06-05 广东水利电力职业技术学院(广东省水利电力技工学校) The case of taking off that automatic mould turnover unloads fruit machine unloads fruit device and method
CN108116905B (en) * 2018-02-02 2023-08-18 广东水利电力职业技术学院(广东省水利电力技工学校) Box uncovering and fruit unloading device and method for automatic box overturning and fruit unloading machine

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