CN207774413U - A kind of amorphous band bundling equipment - Google Patents
A kind of amorphous band bundling equipment Download PDFInfo
- Publication number
- CN207774413U CN207774413U CN201721546273.1U CN201721546273U CN207774413U CN 207774413 U CN207774413 U CN 207774413U CN 201721546273 U CN201721546273 U CN 201721546273U CN 207774413 U CN207774413 U CN 207774413U
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- controller
- magnetic powder
- powder clutched
- scroll
- shaft
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Abstract
The utility model discloses a kind of amorphous band bundling equipment,Including wrap-up and unwinding device,Wrap-up includes rack,It is installed on multigroup rolling-up mechanism of the frame upper end face by transmission chain link,The driving motor being connect with one of rolling-up mechanism,Every group of rolling-up mechanism includes winding magnetic powder clutched controller,The transmission shaft being connect with the magnetic powder clutched controller of winding,The Scroll for being installed on transmission shaft and being connect with the magnetic powder clutched controller of winding,The input terminal for winding magnetic powder clutched controller is all connected with,The output end for winding magnetic powder clutched controller is connected on bearing block,Unwinding device includes engine base and unreeling shaft corresponding with Scroll,Intracavitary, which is provided with, in engine base unreels magnetic powder clutched controller,The output shaft for unreeling magnetic powder clutched controller is connected on unreeling shaft,Driving motor,Wind magnetic powder clutched controller,Magnetic powder clutched controller is unreeled to connect with switch board.The problems such as having effectively achieved identical tension and constant linear velocity bundling.
Description
Technical field
The utility model is related to amorphous alloy strips manufacturing equipment technical fields, more particularly to a kind of amorphous band bundling
Equipment.
Background technology
Non-crystaline amorphous metal is quenched and solidified by super, and atom has little time ordered arrangement crystallization when alloy graining, and obtained solid-state is closed
Gold is longrange disorder structure, and the crystal grain of crystal alloy, crystal boundary do not exist.Preparation method is the high temperature that will be in molten condition
Molten steel is ejected on high-speed rotating chill roll.Molten steel is cooled down rapidly with per second million degree of speed, only uses signa
1300 DEG C of molten steel is just dropped to 200 DEG C hereinafter, forming amorphous band by the time.In amorphous band manufacture, machining process,
Need band bundling made of winding multi-layer tapes at single layer or few layer, since the band in emptying equipment is multilayer, again
Since amorphous band only 0.025 ± 5mm is thick, and it is multiple wrap-ups again while batches, the tension of each wind-up roll should be kept
Unanimously, spool surface linear velocity should also be as unanimously, be broken if wrapup procedure tension unevenness single layer band is easily torn.
Existing bundling, to rewind equipment relatively more in sector applications such as aluminium foil, paper, rubber, to realize identical tension and
Constant linear velocity bundling, it usually needs it is realized with tension sensor, Magneto separate conjunction brake or dancer, it is complicated,
It is inconvenient for operation.
In conclusion the problems such as how effectively realizing identical tension and constant linear velocity bundling, is current people in the art
Member's urgent problem.
Utility model content
The purpose of this utility model is to provide a kind of amorphous band bundling equipment, and the amorphous band bundling equipment is effectively real
The problems such as having showed identical tension and constant linear velocity bundling.
In order to solve the above technical problems, the utility model provides the following technical solutions:
A kind of amorphous band bundling equipment, including wrap-up and the unwinding device with wrap-up cooperation, it is described
Wrap-up includes rack, is installed on the frame upper end face by multigroup rolling-up mechanism of transmission chain link and one of them
The driving motor of the rolling-up mechanism connection, rolling-up mechanism described in every group include winding magnetic powder clutched controller and the winding
The transmission shaft of magnetic powder clutched controller connection is installed on the transmission shaft and winds what magnetic powder clutched controller was connect with described
The input terminal of Scroll, the magnetic powder clutched controller of winding is all connected with, the output end point of the magnetic powder clutched controller of winding
Be not connected on the bearing block of transmission shaft described in each self-supporting, the unwinding device include engine base and be placed on the engine base and with
The corresponding unreeling shaft of the Scroll, intracavitary, which is provided with, in the engine base unreels magnetic powder clutched controller, it is described unreel magnetic powder from
The output shaft of hop controller is connected on the unreeling shaft, and the driving motor, described is put the magnetic powder clutched controller of the winding
Magnetic powder clutched controller is rolled up to connect with the switch board.
Preferably, the Scroll is located at the outside of the relatively described rack, and is connected to the biography by the bearing block
On moving axis.
Preferably, the side of the relatively described transmission shaft of the Scroll is provided with limit shaft, and is set on the Scroll
It is equipped with baffle, the baffle position is positioned by the limit shaft.
Preferably, the quantity of the baffle is two, one of them baffle is connected to the end face of the limit shaft, separately
One baffle is arranged far from the limit shaft, and the spacing of two baffles is equal to the width of the band.
Preferably, the reel being arranged on Scroll is elastic roll.
Preferably, the upper surface of the rack is obliquely installed, and each rolling-up mechanism relies on inclined upper surface
Uniform intervals are arranged.
Preferably, the output shaft for unreeling magnetic powder clutched controller is connected to by belt on the unreeling shaft.
Preferably, described to unreel magnetic powder clutched controller equipped with brake.
Preferably, further include infrared detector for monitoring the thickness of strip stored on the Scroll, it is described red
Outside line survey meter is connect with switch board.
Amorphous band bundling equipment provided by the utility model, including wrap-up, unwinding device and switch board, unreel
Device coordinates with wrap-up.Wrap-up includes rack, rolling-up mechanism, driving motor, and rolling-up mechanism is installed on frame upper end
Face, multigroup rolling-up mechanism pass through transmission chain passing power by being driven chain link between each rolling-up mechanism.Driving motor and its
In the connection of rolling-up mechanism, drive one of rolling-up mechanism to rotate by sprocket wheel by a driving motor, then remaining is each
A rolling-up mechanism passes through transmission chain passing power, synchronous rotary.Every group of rolling-up mechanism includes winding magnetic powder clutched controller, transmission
Axis, Scroll and bearing block, bearing block quantity two, and transmission shaft is provided between two bearing blocks, bearing block is used to support,
Locating transmission axle, and do not interfere transmission shaft to rotate, Scroll is installed on transmission shaft.Transmission shaft and the magnetic powder clutched controller of winding
Connection, and connect with magnetic powder clutched controller is wound, the input terminal for winding magnetic powder clutched controller is all connected with, and winding is magnetic powder clutched
The output end of controller is connected on the bearing block of each self-supporting transmission shaft.Wrap-up includes magnetic powder clutched controller,
And with the sequentially connected bearing block of magnetic powder clutched controller, transmission shaft, bearing block, limit shaft, Scroll, magnetic powder clutched control
Device input terminal is connect by transmission chain with the input terminal of other magnetic powder clutched controllers, the other end connection of magnetic powder clutched controller
To being fixed on the rack on the bearing block of end face, there are two bearing blocks, and is provided with transmission shaft, bearing block between two bearing blocks
It is used to support, positioning rotary shaft, and does not interfere transmission shaft to rotate, Scroll is located at the outside of opposite rack, and passes through bearing block
It is connected on transmission shaft, Scroll is provided with limit shaft with respect to the side of transmission shaft, and baffle is provided on Scroll, baffle
Position is positioned by limit shaft, and the elastic roll that can be taken is arranged on Scroll.
Unwinding device includes engine base, unreeling shaft, unreels magnetic powder clutched controller, and unreeling shaft is placed on engine base, and unreeling shaft
It is corresponding with Scroll, there is coiled band on unreeling shaft, which is the band of multilayer form.Intracavitary, which is provided with, in engine base unreels
Magnetic powder clutched controller, the output shaft for unreeling magnetic powder clutched controller are connected on unreeling shaft, and driving motor, winding are magnetic powder clutched
Controller unreels magnetic powder clutched controller and is connect with switch board.The output shaft for unreeling magnetic powder clutched controller is connected by belt
It is connected on unreeling shaft, so as to turning according to the control of strap tension and Scroll linear resonance surface velocity or adjustment unreeling shaft unreeled
Speed, and then adjust the linear velocity that band is released on unreeling shaft, it is therefore an objective to ensure to receive in the linear velocity and Scroll for the band released
The linear velocity of the band entered is consistent.It does not have power source, is the passive rotation under the pullling of band on Scroll.Control
In rack side, switch board is used to control the working condition of wrap-up, such as operation, stopping, rotating speed size, rotation for cabinet setting
Direction etc..
When specific bundling work, by the adjustment of motor and magnetic powder clutched controller, the multi-layer tapes on unreeling shaft are revolved
Turn release, while on the reel that is wound on Scroll of the single layer band beginning released, then by motor and switch board, magnetic powder
Clutch controller adjusts its rotating speed, so that the multi-layer tapes of release is wrapped on reel by identical tension, constant linear velocity, limit shaft and gear
Plate is used to fix and position the position of reel, keeps it corresponding with unreeling shaft, prevents sideslip, after unreeling, winding work, will receive
Volume has the reel of single layer band to be removed from Scroll.Using magnetic powder clutched controller and transmission in the technical program
Chain structure, it is ensured that wrapup procedure is synchronous with process is unreeled, i.e. identical tension, constant linear velocity, improves bundling efficiency, it is ensured that bundling
Quality.
Amorphous band bundling equipment provided by the utility model, it is simplified in existing bundling Equipment Foundations to innovate again, it ties
Structure is simple, easy to operate, greatly reduces equipment manufacturing cost, realizes the identical tension of bundling process, constant linear velocity batches, can be fast
Multi-layer tapes bundling is efficiently on single layer by speed, and the volume that do not collapse, staggered floor are small.It is respectively connected on each Scroll a magnetic powder clutched
Controller, tension, the linear resonance surface velocity that can be directed to each Scroll are finely adjusted.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other drawings may also be obtained based on these drawings.
Fig. 1 is by a kind of wrap-up for the amorphous band bundling equipment that specific implementation mode provides in the utility model
Structural schematic diagram;
Fig. 2 is another view of Fig. 1;
Fig. 3 is by a kind of unwinding device for the amorphous band bundling equipment that specific implementation mode provides in the utility model
Structural schematic diagram;
Fig. 4 is another view of Fig. 3.
It is marked in attached drawing as follows:
1- bands, 2- engine bases, 3- unreeling shafts, 4- switch boards, 5- baffles, 6- reels, 7- Scrolls, 8- limit shafts, 9- axis
Bearing, 10- transmission shafts, 11- wind magnetic powder clutched controller, 12- transmission chains, 13- racks.
Specific implementation mode
The core of the utility model is to provide a kind of amorphous band bundling equipment, and the amorphous band bundling equipment is effectively real
The problems such as having showed identical tension and constant linear velocity bundling.
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
It please refers to Fig.1 to Fig. 4, Fig. 1 is by a kind of amorphous band bundling that specific implementation mode provides in the utility model
The structural schematic diagram of the wrap-up of equipment;Fig. 2 is another view of Fig. 1;Fig. 3 is a kind of specific embodiment party in the utility model
The structural schematic diagram of the unwinding device for the amorphous band bundling equipment that formula is provided;Fig. 4 is another view of Fig. 3.
In a specific embodiment, amorphous band bundling equipment provided by the utility model, including wrap-up,
Unwinding device and switch board 4, unwinding device coordinate with wrap-up.Wrap-up includes rack 13, rolling-up mechanism, driving electricity
Machine, rolling-up mechanism are installed on 13 upper surface of rack, and multigroup rolling-up mechanism is connected by transmission chain 12, lead between each rolling-up mechanism
Cross 12 passing power of transmission chain.Driving motor is connect with one of rolling-up mechanism, is driven by sprocket wheel by a driving motor
One of rolling-up mechanism rotation, then remaining each rolling-up mechanism passes through 12 passing power of transmission chain, synchronous rotary.Every group of receipts
It includes winding magnetic powder clutched controller 11, transmission shaft 10, Scroll 7 and bearing block 9 to roll up mechanism, 9 quantity of bearing block two, and two
It is provided with transmission shaft 10 between a bearing block 9, bearing block 9 is used to support, locating transmission axle 10, and does not interfere 10 turns of transmission shaft
Dynamic, Scroll 7 is installed on transmission shaft 10.Transmission shaft 10 connect with magnetic powder clutched controller 11 is wound, and with wind magnetic powder from
Hop controller 11 connects, and the input terminal for winding magnetic powder clutched controller 11 is all connected with, and winds the output of magnetic powder clutched controller 11
End is connected on the bearing block 9 of each self-supporting transmission shaft 10.Wrap-up includes magnetic powder clutched controller, and and magnetic powder
The sequentially connected bearing block 9 of clutch controller, transmission shaft 10, bearing block 9, limit shaft 8, Scroll 7, magnetic powder clutched controller are defeated
Enter end to connect with the input terminal of other magnetic powder clutched controllers by transmission chain 12, the other end of magnetic powder clutched controller is connected to
It being fixed on the bearing block 9 of 13 upper surface of rack, there are two bearing blocks 9, and is provided with transmission shaft 10 between two bearing blocks 9,
Bearing block 9 is used to support, positioning rotary shaft, and transmission shaft 10 is not interfered to rotate, and Scroll 7 is located at the outside of opposite rack 13,
And be connected on transmission shaft 10 by bearing block 9, Scroll 7 is provided with limit shaft 8 with respect to the side of transmission shaft 10, and winds
Baffle 5 is provided on axis 7,5 position of baffle is positioned by limit shaft 8, and the elastic roll that can be taken is arranged on Scroll 7.
Unwinding device includes engine base 2, unreeling shaft 3, unreels magnetic powder clutched controller, and unreeling shaft 3 is placed on engine base 2, and is put
Spool 3 is corresponding with Scroll 7, there is coiled band 1 on unreeling shaft 3, which is the band 1 of multilayer form.2 inner cavity of engine base
It is inside provided with and unreels magnetic powder clutched controller, the output shaft for unreeling magnetic powder clutched controller is connected on unreeling shaft 3, driving electricity
Machine, the magnetic powder clutched controller 11 of winding unreel magnetic powder clutched controller and are connect with switch board 4.Unreel magnetic powder clutched controller
Output shaft be connected on unreeling shaft 3 by belt, so as to according to 7 linear resonance surface velocity of 1 tension of band and Scroll that unreels
The rotating speed of control or adjustment unreeling shaft 3, and then adjust the linear velocity that band 1 is released on unreeling shaft 3, it is therefore an objective to ensure the band released
The linear velocity of material 1 and the linear velocity for the band 1 taken on Scroll 7 are consistent.It does not have power source, is in Scroll 7
Passive rotation under the pullling of upper band 1.The setting of switch board 4 is used to control the work of wrap-up in 13 side of rack, switch board 4
State, such as operation, stopping, rotating speed size, direction of rotation etc..
When specific bundling work, by the adjustment of motor and magnetic powder clutched controller, 1 quilt of multi-layer tapes on unreeling shaft 3
Rotation release, while on the reel 6 that is wound on Scroll 7 of 1 beginning of single layer band released, then by motor and switch board
4, magnetic powder clutched controller adjusts its rotating speed, and the multi-layer tapes 1 of release is made to be wrapped on reel 6 by identical tension, constant linear velocity, limit
Position axis 8 and baffle 5 are used to fix and position the position of reel 6, keep it corresponding with unreeling shaft 3, prevent sideslip, unreel, wind work
After work, there is the reel 6 of single layer band 1 to be removed from Scroll 7 winding.Using magnetic powder in the technical program
12 structure of clutch controller and transmission chain, it is ensured that wrapup procedure is synchronous with process is unreeled, i.e. identical tension, and constant linear velocity improves
Bundling efficiency, it is ensured that bundling quality.
Amorphous band bundling equipment provided by the utility model, it is simplified in existing bundling Equipment Foundations to innovate again, it ties
Structure is simple, easy to operate, greatly reduces equipment manufacturing cost, realizes the identical tension of bundling process, constant linear velocity batches, can be fast
1 bundling of multi-layer tapes is efficiently on single layer by speed, and the volume that do not collapse, staggered floor are small.Be respectively connected on each Scroll 7 magnetic powder from
Hop controller, tension, the linear resonance surface velocity that can be directed to each Scroll 7 are finely adjusted.
Above-mentioned amorphous band bundling equipment is only a kind of preferred embodiment, is specifically not limited thereto, on this basis can root
It is made according to actual needs with targetedly adjusting, to obtain different embodiments, Scroll 7 is located at opposite rack 13
Outside, and be connected on transmission shaft 10 by bearing block 9, it is simple in structure, it is easy to band 1 and is involved in.
On the basis of above-mentioned specific implementation mode, those skilled in the art can be according to the difference of specific occasion, to non-
Crystal zone material bundling equipment carries out several changes, and Scroll 7 is provided with limit shaft 8, and Scroll 7 with respect to the side of transmission shaft 10
On be provided with baffle 5,5 position of baffle is positioned by limit shaft 8, and baffle 5 cannot move axially, and is involved in the band 1 of Scroll 7 not
Baffle 5 can be exceeded, band 1 is involved in more neat.
Preferably, the quantity of baffle 5 is two, and one of baffle 5 is connected to the end face of limit shaft 8, is Internal baffle;Separately
One baffle 5 is arranged far from limit shaft 8, is outer baffle, in use, Internal baffle is first installed on Scroll 7, be involved in band 1 it
Afterwards, then outer baffle is installed.The spacing of two baffles 5 is equal to the width of band 1, and band 1 is limited between two baffles 5, advises
Whole band.
Obviously, under the guidance of this thought, those skilled in the art can be according to the difference of specific occasion to above-mentioned
Specific implementation mode carries out several changes, and the reel 6 being arranged on Scroll 7 is elastic roll, is worn to the band 1 being involved in, damage
It is bad smaller.
It is important to note that amorphous band bundling equipment provided by the utility model is not intended to be limited to such feelings
The upper surface of shape, rack 13 is obliquely installed, and each rolling-up mechanism relies on inclined upper surface uniform intervals arrangement, is winding
It is mutually staggered between the band 1 that each transmission comes in the process, no interference.
Amorphous band bundling equipment provided by the utility model, it is immovable in other components, unreel magnetic powder
The output shaft of clutch controller is connected to by belt on unreeling shaft 3, simple in structure, is easily attached, and working efficiency is higher.
For the amorphous band bundling equipment in above-mentioned each embodiment, unreels magnetic powder clutched controller and be equipped with braking
Device prevents from continuing to rotate under inertia, safer reliable.
Further include for monitoring the red of 1 thickness of band stored on Scroll 7 to advanced optimize above-mentioned technical proposal
Outside line survey meter, infrared detector are connect with switch board 4, and the thickness for monitoring the band 1 stored on Scroll 7 reaches
After certain rolling amount requires, signal is passed to the controller in switch board 4 by infrared detector, and controller automatically controls driving
Motor stops, while each magnetic powder clutched controller also stops, and then stops bundling work, and automation control, control more may be used
It leans on.
In the description of the present invention, it should be noted that on term, the orientation or positional relationship of the instructions such as outer be base
In orientation or positional relationship shown in the drawings, be merely for convenience of describing the present invention and simplifying the description, rather than indicate or
It implies that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as
Limitations of the present invention.
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other
The difference of embodiment, just to refer each other for identical similar portion between each embodiment.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use this practicality new
Type.Various modifications to these embodiments will be apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest range consistent with features of novelty.
Claims (9)
1. a kind of amorphous band bundling equipment, which is characterized in that unreeled including wrap-up and with what the wrap-up coordinated
Device, the wrap-up includes rack (13), is installed on the rack (13) upper surface connected by transmission chain (12) it is more
The driving motor organized rolling-up mechanism, connect with rolling-up mechanism described in one of them, rolling-up mechanism described in every group include winding magnetic powder
Clutch controller (11), is installed on the transmission shaft at the transmission shaft (10) being connect with the magnetic powder clutched controller (11) of winding
(10) Scroll (7) being connect on and with the magnetic powder clutched controller (11) of winding, the magnetic powder clutched controller of winding
(11) input terminal is all connected with, and the output end of the magnetic powder clutched controller (11) of winding, which is connected to described in each self-supporting, to be passed
On the bearing block (9) of moving axis (10), the unwinding device include engine base (2) and be placed on the engine base (2) and with the winding
The corresponding unreeling shaft (3) of axis (7), the interior intracavitary of the engine base (2), which is provided with, unreels magnetic powder clutched controller, it is described unreel magnetic powder from
The output shaft of hop controller is connected on the unreeling shaft (3), the driving motor, the magnetic powder clutched controller of winding
(11), described to unreel magnetic powder clutched controller and connect with switch board (4).
2. amorphous band bundling equipment according to claim 1, which is characterized in that the Scroll (7) is located at opposite institute
The outside of rack (13) is stated, and is connected on the transmission shaft (10) by the bearing block (9).
3. amorphous band bundling equipment according to claim 2, which is characterized in that the relatively described biography of Scroll (7)
The side of moving axis (10) is provided with limit shaft (8), and baffle (5) is provided on the Scroll (7), baffle (5) position
It sets and is positioned by the limit shaft (8).
4. amorphous band bundling equipment according to claim 3, which is characterized in that the quantity of the baffle (5) is two,
One of them baffle (5) is connected to the end face of the limit shaft (8), another described baffle (5) is far from the limit shaft
(8) it is arranged, the spacing of two baffles (5) is equal to the width of the band (1).
5. amorphous band bundling equipment according to claim 4, which is characterized in that the reel (6) being arranged on Scroll (7)
For elastic roll.
6. amorphous band bundling equipment according to claim 1, which is characterized in that the upper surface of the rack (13) tilts
Setting, and each rolling-up mechanism relies on inclined upper surface uniform intervals arrangement.
7. amorphous band bundling equipment according to claim 1, which is characterized in that described to unreel magnetic powder clutched controller
Output shaft is connected to by belt on the unreeling shaft (3).
8. amorphous band bundling equipment according to claim 7, which is characterized in that described to unreel on magnetic powder clutched controller
Equipped with brake.
9. according to claim 1-8 any one of them amorphous band bundling equipment, which is characterized in that further include for monitoring
The infrared detector of band (1) thickness stored on Scroll (7) is stated, the infrared detector is connect with switch board (4).
Priority Applications (1)
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CN201721546273.1U CN207774413U (en) | 2017-11-17 | 2017-11-17 | A kind of amorphous band bundling equipment |
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CN201721546273.1U CN207774413U (en) | 2017-11-17 | 2017-11-17 | A kind of amorphous band bundling equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108975027A (en) * | 2018-09-04 | 2018-12-11 | 西南铝业(集团)有限责任公司 | A kind of anti-staggered floor device |
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2017
- 2017-11-17 CN CN201721546273.1U patent/CN207774413U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108975027A (en) * | 2018-09-04 | 2018-12-11 | 西南铝业(集团)有限责任公司 | A kind of anti-staggered floor device |
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