CN207771895U - A kind of ganoine thin film cutting pressure cutting machine - Google Patents
A kind of ganoine thin film cutting pressure cutting machine Download PDFInfo
- Publication number
- CN207771895U CN207771895U CN201721720860.8U CN201721720860U CN207771895U CN 207771895 U CN207771895 U CN 207771895U CN 201721720860 U CN201721720860 U CN 201721720860U CN 207771895 U CN207771895 U CN 207771895U
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- bolt
- bearing
- fixed
- multitool
- pressure roller
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Abstract
Include mainly rack, multitool pressure roller, transmission shaft, die cutting plate, servo motor, big belt wheel, small pulley, sprocket wheel the utility model discloses a kind of ganoine thin film cutting pressure cutting machine.Die cutting plate is delivered to below rotor by conveyer belt or manual type, rotor is driven to rotate using servo motor, pressure makes film that cutting be rapidly completed, it is high with cutting speed, cut the small advantage of knife edge surfaces deflection, the blade for grinding or being broken can be replaced using combination design multitool pressure roller at any time, reduce use cost and maintenance cost.Shearing force can be adjusted to adapt to different demands by adjusting the centre-to-centre spacing of multitool pressure roller and transmission shaft or the method for servo motor rotating speed for the film of different hardness, therefore flexible with preferable processing technology.
Description
Technical field
The present invention relates to a kind of film cutting techniques.More particularly to a kind of cutting for cutting ganoine thin film using multitool pressure roller
Machine.
Background technology
With the development of science and technology, ganoine thin film is applied more and more extensive in industry and sphere of life.Especially partly leading
The demand of body industry, Packaging Industry, scientific research technical field, high-volume cutting or high-precision cutting technology to ganoine thin film is more next
It is more.Currently, the domestic cutting to hard thin film material is mainly all deposited using wire cutting or the method for emery wheel cuts, these methods
There are such or such shortcomings and limitations.For example, in cutting process, the cutting stress of generation is big, heat is more, Jiu Hui
One layer of thicker deformation layer and heat affected area are generated by cutting specimen surface, influence the appearance and surface mechanical performance of film.With
Wire cutting method is on the one hand higher to the conduction needs of material, and another aspect processing efficiency is too low not to utilize mass production.
The major drawbacks of emery wheel cuts are that precision is too low, while grinding heat makes cutting part temperature distributing disproportionation generate larger thermal change
Shape.These influence factors seem especially prominent in cutting test film sample, such as to cut for transmission electron microscope observing
Metal film sample when, just must take into consideration factors above.If with above-mentioned two methods, sample must just be cut thick,
Then mechanically deformation layer and heat affected area are ground off, not only workload is made to increase in this way, and cost is also relatively high.Such as
What is designed one while having the broader cutting machine cutting mill of high efficiency, high-precision, processing range, is ganoine thin film cutting technology
A field problem urgently to be resolved hurrily.
Invention content
In view of the above technical problems, the present invention is intended to provide a kind of ganoine thin film cuts pressure cutting machine, cutting work is improved
Efficiency, cutting precision and the separating and cutting process range of skill.
A kind of ganoine thin film cutting pressure cutting machine provided by the invention includes mainly rack, multitool pressure roller, transmission shaft, mould
Cutting plate, servo motor, big belt wheel, small pulley, sprocket wheel composition.
The rack includes left plate, right plate and top plate composition, and processing five axis holes on left side and right plate is used for
Multitool pressure roller, transmission shaft, servo motor connecting shaft are supported, top plate is rectangle, is provided with rectangular viewing aperture, one side observable multitool
On the other hand the working condition of pressure roller and transmission shaft can be used for adding lubricating oil, while be conducive to radiate.
The multitool pressure roller is made of pressure roller, blade, inner roller, and pressure roller and inner roller surface are threaded hole, interior
Drum sleeve is fixed on inner roller outer surface outside pressure roller, by the multigroup blade of screw, on the one hand screw exists blade pressing
Inner roller surface plays the role of axially connecting blade simultaneously, and axial bolt is arranged in interior roller axial direction marginal portion
Multigroup blade is set to be compressed in axis direction.
The multitool pressure roller is made of press roller base body, blade, inner roller, and press roller base body and inner roller surface are machined with spiral shell
Pit, inner roller are sleeved on outside press roller base body, are fixed on inner roller outer surface by the multigroup blade of screw, on the one hand screw will
Blade pressing plays the role of axially connecting blade simultaneously on interior cylinder surface surface, is set in interior roller axial direction marginal portion
Setting axial bolt makes multigroup blade be compressed in axis direction.
The transmission shaft is cylinder hollow axis, is prepared by roll bending welding procedure, is mainly used for transmitting die cutting plate.According to
Function is different, and transmission shaft is divided into main shaft with from transmission shaft, and initiative drive shaft is driven by servo motor, is driven using frictional force
Die cutting plate is transported forward, and slave drive axis plays a supportive role to die cutting plate.
The quantity of the transmission shaft is according to the length determination of transmission die cutting plate, quantity>3 and be odd number, transmission shaft with
The centre-height difference of multitool pressure roller requires parameter to determine according to the thickness and technology of transmission die cutting plate.
The cross cutting plate surface is uniformly distributed rectangular cut, the circumferential spacing phase of grooving spacing and the blade of multitool pressure roller
Deng the ganoine thin film for preparing cutting is fixed on die cutting plate, is sent to below multitool pressure roller, is completed after cutting by artificial
It unloads.
The servo motor includes that multitool pressure roller driving servo motor drives servo motor with transmission shaft.
The small pulley drives servomotor spindle connection by shaft coupling with multitool pressure roller, and by V-belt and admittedly
It is scheduled on the big belt wheel connection of multitool pressure roller spindle nose, driving multitool pressure roller rotation achievees the purpose that transmit torque and reduction of speed, further
The radical of band drives the rated power, length factor, cornerite coefficient of servo motor to calculate and obtains according to multitool pressure roller.
The sprocket wheel with transmission shaft driving servomotor spindle connection and by chain and is fixed on transmission by shaft coupling
The sprocket wheel of spindle nose connects, driving transmission shaft rotation.
The multitool pressure roller driving servo motor and transmission shaft driving servo motor is all fixed on same rectangular frame
On bottom plate.
Description of the drawings
Fig. 1 is that a kind of ganoine thin film of the present invention cuts the front view of pressure cutting machine；
Fig. 2 is that a kind of ganoine thin film of the present invention cuts the left view of pressure cutting machine；
Fig. 3 is that a kind of ganoine thin film of the present invention cuts the vertical view of pressure cutting machine；
Fig. 4 is multitool pressure roller front view；
Fig. 5 is multitool pressure roller section view；
Fig. 6 is transmission shaft front view；
Fig. 7 is transmission shaft section view；
Fig. 8 is belt wheel front view；
Fig. 9 is belt wheel left view；
Figure 10 is sprocket wheel front view；
Figure 11 is sprocket wheel left view；
Figure 12 is die cutting plate front view；
Figure 13 is die cutting plate left view.
Specific implementation mode
The invention discloses a kind of ganoine thin films to cut pressure cutting machine, and die cutting plate is delivered under rotor by transmission shaft
Side, makes film that cutting be rapidly completed by the pressure of rotor, has cutting speed high, cuts small excellent of knife edge surfaces deflection
Point.In order that the present invention can be more clearly and readily understood, below according to specific embodiment and in conjunction with attached drawing, to the present invention
It is described in further details.
Include angle steel 1, bolt 2, axis as Fig. 1 ~ 3 show a kind of ganoine thin film cutting pressure cutting machine that the present invention is implemented
Hold bearing 3, taper roll bearing 4, slave drive axis 5, bearing (ball) cover 6, screw 7, bolt 8, framework soleplate 9, bolt 10, bearing
Bearing 11, screw 12, bearing (ball) cover 13, taper roll bearing 14, screw 15, belt wheel end cap 16, small pulley 17, shaft coupling 18,
Multitool pressure roller drives servo motor 19, bolt 20, bearing block 21, taper roll bearing 22, initiative drive shaft 23, bearing (ball) cover
24, big belt wheel 25, taper roll bearing 26, screw 27, end cap 28, bearing (ball) cover 29, screw 30, bearing block 31, rack left side
Plate 32, multitool pressure roller 33, blade 34, bolt 35, inner roller 36, bolt 37, bearing block 38, screw 39, screw 40, end cap 41,
Taper roll bearing 42, screw 43, bearing block 44, screw 45, bearing (ball) cover 46, big sprocket wheel 47, shaft end ring 48, screw 49,
Minor sprocket 50, transmission shaft driving servo motor 51, top plate 52, die cutting plate 53.Fuselage is solid as matrix by 1 welding forming of angle steel
Determine and connect each critical piece.Bearing block 3 is fixed on the rack by bolt 2, and slave drive is supported using taper roll bearing 4
Axis 5, bearing (ball) cover 6 are fixed on by screw 7 on bearing spider.Framework soleplate 9 is fixed on the rack by screw 8.Multitool pressure
Roller drives servo motor 19 and transmission shaft driving servo motor 51 to be bolted on framework soleplate 9, the driving of multitool pressure roller
19 main shaft of servo motor is connect by shaft coupling jaw and toothed coupling 18 with slave drive axis 5, and small pulley 17 passes through flat key and master
Dynamic transmission shaft 5 connects, and belt wheel end cap 16 is fixed by screw 15 and small pulley 17.Initiative drive shaft 23 passes through taper roll bearing
22 and the support of bearing spider 21 fix, bearing spider 21 is fixedly connected by bolt 20 with rack.Bearing (ball) cover 24 passes through screw
It is fixed on bearing spider 21.Big belt wheel 25 is connect by flat key with multitool pressure roller 33, and end cap 28 is fixed on multitool by screw 27
33 end face of pressure roller.The shaft end of multitool pressure roller 33 is fixed by taper roll bearing 26, and bearing (ball) cover 29 is fixed on axis by screw 30
In bearing 31, bearing block 31 is fixed by screws in rack.Left plate 32 is used to support fixed each biography by Steel Sheet
Moving axis axis and pressure roller.Blade 34 is fixed on 33 surface of inner roller 36 and multitool pressure roller, is fixed by screw 35 between blade, screw
Blade pressing is played the role of axially connecting blade by 35 one side simultaneously in cutter shaft surface, in cutter shaft axial edge
Part setting axial bolt 37 makes multigroup blade be compressed in axis direction.33 right side shaft end of multitool pressure roller is by taper roll bearing 42
And the support of bearing block 38 is fixed, bearing block 38 is fixed on the rack by screw 39, and bearing (ball) cover 41 is fixed on by screw 40
Bearing block 38.23 right axle end of initiative drive shaft is connected and fixed by taper roll bearing and bearing spider 44 with rack, bearing end
Lid 46 is fixed on the rack by screw 45.Big sprocket wheel 47 is fixed on 23 right axle end of initiative drive shaft by flat key,
Shaft end ring 48 is fixed on by screw 49 on initiative drive shaft 23.The fixed form of minor sprocket 50 and big sprocket wheel 47
Unanimously.Top plate 52 is fixed by screws in frame top, and die cutting plate 53 is located at multitool pressure roller 33 and transmission shaft（Slave drive axis 5
With initiative drive shaft 23）Between.
Fig. 4 is multitool pressure roller front view, and multitool pressure roller is divided into pressure roller, inner roller and blade from inside to outside as can be seen from FIG. 5
Three can be fixed together by three parts by screw 35.
By Fig. 6 and Fig. 7 it is found that transmission shaft is hollow cylindrical shaft, can be manufactured by roll bending and welding procedure.
Fig. 8 and Fig. 9 is the front view and vertical view of belt wheel, and the small pulley 17 used in the present invention is all made of with big belt wheel 25
V band spoke type pulley structures, the radical of bandzIt can be determined by following formula：
Cornerite coefficient is taken in formulaK a =1 length factorK L =1.05 materials matter coefficientsK A =0.75,P 0 For maximum power, P is volume
Determine power, Δ P takes 0.1 × P.
Figure 10 ~ 11 are the front view and vertical view of sprocket wheel, and the big sprocket wheel 47 used in the present invention is all made of with minor sprocket 50
Roller chain drives.
Figure 12 ~ 13 are die cutting plate front view and left view, and die cutting plate is No. 45 steel plates, go out uniformly distributed square by electrical discharge machining
Shape grooving, grooving spacing is equal with the circumferential spacing of the blade of multitool pressure roller, and in die cutting plate quadrangle, there are four cylindrical boss to use
In fixation of the ganoine thin film on die cutting plate.
Working principle of the present invention is as follows：
The present invention is mainly that the cutting of ganoine thin film is realized using the relative motion between multitool pressure roller 33 and die cutting plate 53.
Firstly the need of the rigid plastics film of cutting will be needed to fix on die cutting plate 53, cylindrical boss shown in Figure 12 ~ 13 is limit convex
Platform.It is sent into cutting machine by conveyer belt or manually by die cutting plate 53, often completes a work step, multitool pressure roller drives servo motor 19
Multitool pressure roller 33 is driven to rotate, while transmission shaft driving servo motor 51 drives initiative drive shaft 23 to rotate, die cutting plate 53 enters
Next station.
The above, only present pre-ferred embodiments, therefore cannot limit the scope of implementation of the present invention successively, i.e., according to
The equivalent changes and modifications that the scope of the claims of the present invention and description are done all should still belong in the range of the present invention covers.
Claims (5)
1. a kind of ganoine thin film cutting pressure cutting machine includes angle steel (1), bolt (2), bearing spider (3), taper roll bearing
(4), slave drive axis (5), bearing (ball) cover (6), bolt (7), bolt (8), framework soleplate (9), bolt (10), bearing spider
(11), bolt (12), bearing (ball) cover (13), taper roll bearing (14), bolt (15), belt wheel end cap (16), small pulley (17),
Shaft coupling (18), multitool pressure roller driving servo motor (19), bolt (20), bearing spider (21), taper roll bearing (22), master
Dynamic transmission shaft (23), bearing (ball) cover (24), big belt wheel (25), taper roll bearing (26), bolt (27), end cap (28), bearing
End cap (29), bolt (30), bearing spider (31), rack left plate (32), multitool pressure roller (33), blade (34), bolt (35),
Inner roller (36), bolt (37), bearing spider (38), bolt (39), bolt (40), end cap (41), taper roll bearing (42),
Bolt (43), bearing spider (44), bolt (45), bearing (ball) cover (46), big sprocket wheel (47), shaft end ring (48), bolt (49),
Minor sprocket (50), transmission shaft driving servo motor (51), top plate (52), die cutting plate (53), fuselage by angle steel (1) welding forming,
Each critical piece is fixed and connected as matrix, and bearing spider (3) is fixed on the rack by bolt (2), using taper roller
Bearing (4) supports slave drive axis (5), bearing (ball) cover (6) to be fixed on bearing spider by bolt (7), and framework soleplate (9) is logical
It crosses bolt (8) to be fixed on the rack, multitool pressure roller driving servo motor (19) and transmission shaft driving servo motor (51) pass through spiral shell
Bolt is fixed on framework soleplate (9), and multitool pressure roller driving servo motor (19) main shaft passes through shaft coupling jaw and toothed coupling (18)
It is connect with slave drive axis (5), small pulley (17) is connect by flat key with initiative drive shaft (5), and belt wheel end cap (16) passes through spiral shell
Bolt (15) is fixed with small pulley (17), and initiative drive shaft (23) is supported solid by taper roll bearing (22) and bearing spider (21)
Fixed, bearing spider (21) is fixedly connected by bolt (20) with rack, and bearing (ball) cover (24) is bolted on bearing spider
(21), big belt wheel (25) is connect by flat key with multitool pressure roller (33), and end cap (28) is fixed on multitool pressure roller by bolt (27)
(33) shaft end of end face, multitool pressure roller (33) is fixed by taper roll bearing (26), and bearing (ball) cover (29) is solid by bolt (30)
It is scheduled on bearing spider (31), bearing spider (31) is bolted in rack, and left plate (32) is by Steel Sheet
It is used to support fixed each transmission shafts and pressure roller, blade (34) is fixed on inner roller (36) and multitool pressure roller (33) surface, blade
Between it is fixed by bolt (35), bolt (35) on the one hand plays blade pressing in cutter shaft surface simultaneously to be connected in an axial direction
The effect for connecing blade, cutter shaft axial edge portions set up separately set axial bolts (37) make multigroup blade axis direction compress, multitool
Shaft end is fixed by taper roll bearing (42) and bearing spider (38) support on the right side of pressure roller (33), and bearing spider (38) passes through bolt
(39) it is fixed on the rack, bearing (ball) cover (41) is fixed on bearing spider (38) by bolt (40), and initiative drive shaft (23) is right
Shaft end is connected and fixed by taper roll bearing and bearing spider (44) with rack, and bearing (ball) cover (46) is fixed by bolt (45)
In rack, big sprocket wheel (47) is fixed on initiative drive shaft (23) right axle end by flat key, and shaft end ring (48) passes through bolt
(49) it is fixed on initiative drive shaft (23), unanimously with big sprocket wheel (47), top plate (52) passes through the fixed form of minor sprocket (50)
Bolt is fixed on frame top, and die cutting plate (53) is located at multitool pressure roller (33) and slave drive axis (5) and initiative drive shaft (23)
Between.
2. a kind of ganoine thin film according to claim 1 cuts pressure cutting machine, it is characterised in that：The multitool pressure roller
(33) it being made of press roller base body, blade (34), inner roller (36), press roller base body and inner roller (36) surface are threaded hole,
Inner roller (36) is sleeved on outside press roller base body, and inner roller (36) outer surface, bolt are fixed on by bolt (35) multigroup blade
(35) blade (34) is on the one hand pressed on inner roller (36) surface while plays the work of axially connecting blade (34)
With, inner roller (36) axial edge portions set up separately set axial bolts make multigroup blade (34) axis direction compress.
3. a kind of ganoine thin film according to claim 1 cuts pressure cutting machine, it is characterised in that：The slave drive
Axis (5), structure are cylinder hollow axis, are prepared by roll bending welding procedure using Mn13 wear-resisting steel plates, the number of slave drive axis (5)
Amount can suitably increase according to the length of transmission die cutting plate, and quantity is more than three and is odd number, slave drive axis (5) and multitool pressure roller
Centre-height difference it is adjustable according to the thickness and machined parameters of transmission die cutting plate.
4. a kind of ganoine thin film according to claim 1 cuts pressure cutting machine, it is characterised in that：The active transmission
Axis (23), structure are cylinder hollow axis.
5. a kind of ganoine thin film according to claim 1 cuts pressure cutting machine, it is characterised in that：The die cutting plate is
No. 45 rectangular steel plates go out uniformly distributed rectangular cut, the circumferential spacing of grooving spacing and the blade of multitool pressure roller by electrical discharge machining
Equal, in die cutting plate quadrangle, there are four cylindrical boss to be used for fixation of the ganoine thin film on die cutting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721720860.8U CN207771895U (en) | 2017-12-12 | 2017-12-12 | A kind of ganoine thin film cutting pressure cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721720860.8U CN207771895U (en) | 2017-12-12 | 2017-12-12 | A kind of ganoine thin film cutting pressure cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207771895U true CN207771895U (en) | 2018-08-28 |
Family
ID=63231018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721720860.8U Expired - Fee Related CN207771895U (en) | 2017-12-12 | 2017-12-12 | A kind of ganoine thin film cutting pressure cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207771895U (en) |
-
2017
- 2017-12-12 CN CN201721720860.8U patent/CN207771895U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180828 Termination date: 20191212 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |