CN207770475U - A kind of device of the on-line automatic short ruler screw-thread steel of sorting - Google Patents
A kind of device of the on-line automatic short ruler screw-thread steel of sorting Download PDFInfo
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- CN207770475U CN207770475U CN201820085645.3U CN201820085645U CN207770475U CN 207770475 U CN207770475 U CN 207770475U CN 201820085645 U CN201820085645 U CN 201820085645U CN 207770475 U CN207770475 U CN 207770475U
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Abstract
A kind of device of the on-line automatic short ruler screw-thread steel of sorting, belongs to steel rolling mill's bar material cutting equipment technical field, for realizing the short ruler screw-thread steel of automatic sorting.Its technical solution is：Three sets of correlation type photoelectric sensors are separately mounted on bar transportation roller-way, 1# correlation type photoelectric sensors are mounted on cold shears lower scissor blade rear, 2# correlation type photoelectric sensors are mounted at the cut lengths in front of cold shears lower scissor blade, 3# correlation type photoelectric sensors are mounted in front of 2# correlation types photoelectric sensor, magnechuck is mounted on the cut lengths front end in front of cold shears lower scissor blade, it lifts and moves steel trolley and be located in front of roller-way fixed ruler baffle, three sets of correlation type photoelectric sensors, magnechuck, the signal end that lifts shifting steel trolley are connected with PLC controller respectively.The utility model is the pioneering of the on-line automatic sorting of the short ruler of screw-thread steel, and technical solution is scientific and reasonable, simple structure, economical and practical, can efficiently solve the automatic sorting problem of short ruler screw-thread steel, improve production efficiency.
Description
Technical field
The utility model is related to a kind of device that can realize the short ruler screw-thread steel of automatic sorting in screw-thread steel transmission process,
Belong to steel rolling mill's bar material cutting equipment technical field.
Background technology
Bar is that have certain length and cross-sectional area be round or polygon with vertical bar shape cut lengths（Such as 12 meters）
A kind of steel product provided.In the production process of bar, the finished product that a billet rolling goes out often is up to hundreds of meters, by
The limitation of cold bed width need to cut into multiple length material on these steel before cold bed according to the width of cold bed（Length is scale material length
Integral multiple）, several sections of scale materials are cut into after cold bed cools down, then by multiple length material.By technology controlling and process precision and multi-segmentation
Each influence line difference and expanded with heat and contract with cold, the length certainty length of last steel of scale material is cut by multiple length material not when rolling
Together, some need to separately be collected less than 12 meters as short ruler material, and another part length is more than 12 meters, can carry out one again
Secondary cutting to length is collected as scale material.Currently, the sorting process of short ruler is still to be completed by manual sorting, in this way
The workload of worker is not only increased, and produce certain limitation to rhythm of production to influence.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of device of the short ruler screw-thread steel of on-line automatic sorting, this
Kind device can realize sorting automation in screw-thread steel transmission process, to reduce artificial workload, further increase production
Efficiency, for orderly providing safeguard for production.
Solving the technical solution of above-mentioned technical problem is：
A kind of device of the short ruler screw-thread steel of on-line automatic sorting, it include three sets of correlation type photoelectric sensors, magnechuck,
It lifts and moves steel trolley, PLC controller, three sets of correlation type photoelectric sensors are separately mounted on bar transportation roller-way, 1# correlation types
Photoelectric sensor is mounted on cold shears lower scissor blade rear, and the scale that 2# correlation type photoelectric sensors are mounted in front of cold shears lower scissor blade is long
At degree, 3# correlation type photoelectric sensors are mounted in front of 2# correlation types photoelectric sensor, and magnechuck is mounted on cold shears lower scissor blade
The cut lengths front end in front lifts shifting steel trolley and is located in front of roller-way fixed ruler baffle, three sets of correlation type photoelectric sensors, electromagnetism
Sucker, the signal end for lifting shifting steel trolley are connected with PLC controller respectively, and PLC controller is mounted on runout table before cold shears
In switchgear house.
The device of the above-mentioned on-line automatic short ruler screw-thread steel of sorting, the 1# correlation types photoelectric sensor are mounted under cold shears and cut
Sword rear 0.5m（Range is preferably provided, to expand protection, similarly hereinafter）Place, 2# correlation type photoelectric sensors are mounted on cold shears lower scissor blade
At the 12m in front, 3# correlation type photoelectric sensors are mounted at the 15m in front of cold shears lower scissor blade, and magnechuck is mounted on cold shears
At 12.5m in front of lower scissor blade.
The device of the above-mentioned on-line automatic short ruler screw-thread steel of sorting, cuts platform opposite in cold shears and is equipped with industrial camera, industrial phase
The signal output end of machine is connected with PLC controller.
The utility model has the beneficial effects that：
The device of a set of automatic absorbing screw-thread steel, correlation type photoelectric sensor is arranged in the utility model region before and after cold shears
Judge detectable substance by when whether stop light path, to by detection circuit send out signal to PLC controller；Magnechuck
Screw-thread steel is adsorbed by the effect of electromagnetism, the screw-thread steel to ensure compliance with product requirement length is adsorbed, to not meet
It is required that broadcast；It lifts and moves steel trolley by the here ruler chain belt of short ruler material transfer, be collected；PLC controller receives signal and hair
Go out instruction control roller-way, cold shears, magnechuck and lifts the action for moving steel trolley.Suction of the device by magnechuck to long ruler
Attached, short ruler is broadcasted, and is finally lifted by short ruler and is moved steel trolley by the transfer collection of short ruler, so that the sorting of short ruler reaches best
Effect.
The utility model is the pioneering of the on-line automatic sorting of the short ruler of screw-thread steel, construction letter scientific and reasonable with technical solution
Single, economical and practical advantage, can simply and effectively solve the problems, such as the automatic sorting of short ruler screw-thread steel, to reduce the work of worker
Amount, effectively increases production efficiency, has broad application prospects in the production of rolling line and huge economic benefit.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the working state schematic representation of the utility model；
Fig. 3 is the working state schematic representation of the utility model.
Figure label is as follows：PLC controller 1,1# correlation types photoelectric sensor 2,2# correlation types photoelectric sensor 3,3# pairs
Emitting photoelectric sensor 4, magnechuck 5, after shearing screw-thread steel 6, cold shears front roller-way 7, cold shears lower scissor blade 8, cold shears 9, after cold shears
Roller-way 10, fixed ruler baffle 11 lift and move steel trolley 12, industrial camera 13, short ruler screw-thread steel 14.
Specific implementation mode
The device of the short ruler screw-thread steel of on-line automatic sorting of the utility model is by PLC controller 1,1# correlation type photoelectric sensings
Device 2,3# correlation types photoelectric sensor 4, magnechuck 5, lifts and moves steel trolley 12, industrial camera 2# correlation types photoelectric sensor 3
13 compositions.
Fig. 1 shows that cold shears lower scissor blade 8 is cut lengths 12m, three correlation type photoelectric sensors point apart from fixed ruler baffle 11
An Zhuan not be on bar transportation roller-way, 1# correlation types photoelectric sensor 2 is mounted at 8 rear 0.5m of cold shears lower scissor blade, and 2# is to penetrating
Type photoelectric sensor 3 is mounted at the 12m in 8 front of cold shears lower scissor blade, and 3# correlation types photoelectric sensor 4 is mounted on cold shears lower scissor blade
At the 15m in 8 fronts, magnechuck 5 is mounted at the 12.5m in 8 front of cold shears lower scissor blade.
Fig. 1 shows that 1# correlation types photoelectric sensor 2 is used to carry out flush shearing after the alignment of 6 front end of shearing screw-thread steel；2#
Correlation type photoelectric sensor 3 is used to indicate the screw-thread steel of shorter than cut lengths；3# correlation type photoelectric sensors are longer than for judging
The screw-thread steel of cut lengths；Magnechuck 5 is for being sucked the screw-thread steel to be sheared 6 for being longer than cut lengths, and letting pass, it is long to be shorter than scale
The short ruler screw-thread steel 14 of degree.
Fig. 1 shows that cutting platform opposite in cold shears is equipped with industrial camera 13, and signal output end and the PLC of industrial camera 13 are controlled
Device 1 processed is connected.
Fig. 1 shows, 1# correlation types photoelectric sensor 2,2# correlation types photoelectric sensor 3,3# correlation types photoelectric sensor 4,
Magnechuck 5, the signal end for lifting shifting steel trolley 12 are connected with PLC controller 1 respectively, before PLC controller 1 is mounted on cold shears
In runout table switchgear house.
Fig. 2 shows that the screw-thread steel to be sheared 6 for being longer than cut lengths is sucked magnechuck 5, to being shorter than the short of cut lengths
Ruler screw-thread steel 14 is let pass.
Fig. 3 shows that short ruler material, which lifts, moves the front that steel trolley 12 is located at roller-way fixed ruler baffle 11, is used for short ruler screw-thread steel
14 hold up and transport neat ruler chain belt and be collected.
The utility model use process is as follows：
Screw-thread steel 6 to be sheared is transferred to before cold shears before runout table 7, PLC controller by the first step in cold bed blanking device
1 control cold shears front roller-way 7 stops operating, and PLC controller 1 differentiates 1# correlation types photoelectric sensor 2,2# correlation type photoelectric sensors
3, whether 3# correlation types photoelectric sensor 4 needs to be sheared 6 disabling signal of screw-thread steel, and if there is disabling signal, PLC controller 1 is sent out
Go out instruction, roller-way starts to rotate；
Second step, screw-thread steel 6 to be sheared transmit on cold shears front roller-way 7 to 8 direction of cold shears lower scissor blade, are mounted on cold shears 9
The industrial camera 13 for cutting platform opposite treats shearing screw-thread steel 6 head and takes a picture, and forms picture signal, picture signal via line
It is transmitted to PLC controller 1, output order after PLC controller 1 handles picture signal, cold shears 9 is cut after being connected to instruction
Action is cut, 6 elbow of screw-thread steel to be sheared is removed；
Third walks, and roller-way 10 rotates simultaneously after cold shears front roller-way 7 and cold shears, conveys screw-thread steel 6 to be sheared, PLC controller 1
Whether 3# correlation types photoelectric sensor 4 is differentiated by 6 disabling signal of screw-thread steel shear, and if it is roller-way is rotated further, conveying
Screw-thread steel 6 to be sheared；
4th step, when PLC controller 1 receives the letter that 3# correlation types photoelectric sensor 4 is not blocked by screw-thread steel 6 to be sheared
Number, while receiving 2# correlation types photoelectric sensor 3 by 6 disabling signal of screw-thread steel to be sheared, that is, illustrate in 1# correlation type photoelectric transfers
There is the screw-thread steel to be sheared 6 for being longer than scale between sensor 2 and 2# correlation types photoelectric sensor 3, and in 2# correlation type photoelectric transfers
There is one section of screw thread to be sheared less than distance between the two photoelectric sensors between sensor 3 and 3# correlation types photoelectric sensor 4
Steel 6, the then instruction that runout table is rotated further, roller-way continue to convey screw-thread steel 6 to be sheared；
5th step, when PLC controller 1 receives 3# correlation types photoelectric sensor 4 simultaneously, 2# correlation types photoelectric sensor 3 does not have
There is the signal blocked by screw-thread steel 6 to be sheared, i.e., has between 1# correlation types photoelectric sensor 2 and 2# correlation types photoelectric sensor 3
Less than cut lengths（12m）Screw-thread steel to be sheared 6, picture signal is transmitted to PLC controller 1 by industrial camera 13, PLC controls
Device 1 to signal handle and output order, starts magnechuck 5 and is inhaled to the screw-thread steel to be sheared 6 of 5 top of magnechuck
It is attached, since 5 distance 2# correlation types photoelectric sensor 3 of magnechuck has the distance of 0.5m, by 2# correlation types photoelectric sensor 3
Subsequent screw-thread steel to be sheared 6 is sucked, while roller-way 10 is rotated further after cold shears front roller-way 7 and cold shears, by 5 rear of magnechuck
Short ruler screw-thread steel 14 continue to be fed forward；
Whether 6th step, PLC controller 1 differentiate 1# correlation types photoelectric sensor 2 by 6 disabling signal of screw-thread steel to be sheared,
If there is disabling signal, industrial camera 13 treats the photograph of 6 head of shearing screw-thread steel, and generates picture signal and be transferred to PLC controls
Device 1, PLC controller 1 handle picture signal, and obtain the roller bed rotation time, roller-way after cold shears front roller-way 7 and cold shears
10 are rotated further, and short ruler screw-thread steel 14 continues towards the conveying of fixed ruler baffle 11；
7th step, short ruler screw-thread steel 14 reach fixed ruler baffle 11, are held up short ruler screw-thread steel 14 by lifting shifting steel trolley 12
And transport neat ruler chain belt and be collected, reaching the roller bed rotation time at this time, PLC controller 1 controls 5 stopping of magnechuck action,
So that screw-thread steel to be sheared, which is in, broadcasts state；
8th step, roller-way 10 is rotated further after cold shears front roller-way 7 and cold shears, and screw-thread steel 6 to be sheared is towards fixed ruler baffle 11
Direction continues to convey, PLC controller 1 start again to 1# correlation types photoelectric sensor 2,2# correlation types photoelectric sensor 3,3# pairs
Whether emitting photoelectric sensor 4 by 6 disabling signal of screw-thread steel to be sheared carries out interpretation, so far the action process knot of complete set
Beam, runout table 7 then re-starts the action command before screw-thread steel is transferred to cold shears by cold bed blanking device.
Claims (3)
1. a kind of device of the on-line automatic short ruler screw-thread steel of sorting, it is characterised in that：It includes 1# correlation type photoelectric sensors
（2）, 2# correlation type photoelectric sensors（3）, 3# correlation type photoelectric sensors（4）, magnechuck（5）, lift move steel trolley（12）、
PLC controller（1）, three correlation type photoelectric sensors are separately mounted on bar transportation roller-way, 1# correlation type photoelectric sensors
（2）Mounted on cold shears lower scissor blade（8）Rear, 2# correlation type photoelectric sensors（3）Mounted on cold shears lower scissor blade（8）The scale in front
At length, 3# correlation type photoelectric sensors（4）Mounted on 2# correlation type photoelectric sensors（3）Front, magnechuck（5）It is mounted on
Cold shears lower scissor blade（8）The cut lengths front end in front lifts and moves steel trolley（12）Positioned at roller-way fixed ruler baffle（11）Front, 1# pairs
Emitting photoelectric sensor（2）, 2# correlation type photoelectric sensors（3）, 3# correlation type photoelectric sensors（4）, magnechuck（5）, it is flat
Support moves steel trolley（12）Signal end respectively with PLC controller（1）It is connected, PLC controller（1）The outlet roller before cold shears
In road switchgear house.
2. the device of the on-line automatic short ruler screw-thread steel of sorting according to claim 1, it is characterised in that：The 1# correlation types
Photoelectric sensor（2）Mounted on cold shears lower scissor blade（8）At the 0.5m of rear, 2# correlation type photoelectric sensors（3）Under cold shears
Cutting edge（8）At the 12m in front, 3# correlation type photoelectric sensors（4）Mounted on cold shears lower scissor blade（8）At the 15m in front, electromagnetism is inhaled
Disk（5）Mounted on cold shears lower scissor blade（8）At the 12.5m in front.
3. the device of the on-line automatic short ruler screw-thread steel of sorting according to claim 2, it is characterised in that：In cold shears（9）It cuts
Platform opposite is equipped with industrial camera（13）, industrial camera（13）Signal output end and PLC controller（1）It is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820085645.3U CN207770475U (en) | 2018-01-18 | 2018-01-18 | A kind of device of the on-line automatic short ruler screw-thread steel of sorting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820085645.3U CN207770475U (en) | 2018-01-18 | 2018-01-18 | A kind of device of the on-line automatic short ruler screw-thread steel of sorting |
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| Publication Number | Publication Date |
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| CN207770475U true CN207770475U (en) | 2018-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820085645.3U Active CN207770475U (en) | 2018-01-18 | 2018-01-18 | A kind of device of the on-line automatic short ruler screw-thread steel of sorting |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326052A (en) * | 2018-01-18 | 2018-07-27 | 宣化钢铁集团有限责任公司 | A kind of device and method of the on-line automatic short ruler screw-thread steel of sorting |
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2018
- 2018-01-18 CN CN201820085645.3U patent/CN207770475U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326052A (en) * | 2018-01-18 | 2018-07-27 | 宣化钢铁集团有限责任公司 | A kind of device and method of the on-line automatic short ruler screw-thread steel of sorting |
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