CN207766825U - A kind of turntable - Google Patents

A kind of turntable Download PDF

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Publication number
CN207766825U
CN207766825U CN201820088446.8U CN201820088446U CN207766825U CN 207766825 U CN207766825 U CN 207766825U CN 201820088446 U CN201820088446 U CN 201820088446U CN 207766825 U CN207766825 U CN 207766825U
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CN
China
Prior art keywords
turntable
bearing
shaft
sulfuric acid
rack
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Expired - Fee Related
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CN201820088446.8U
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Chinese (zh)
Inventor
来羽
靳亚楠
谢光琼
郑富娥
宋柯
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Zhengzhou Institute of Technology
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Zhengzhou Institute of Technology
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Priority to CN201820088446.8U priority Critical patent/CN207766825U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

A kind of turntable is suitable for a kind of cotton-seed ginning device, and the cotton-seed ginning device includes sensor stand, automatic control system, carrier, turntable, rabbling mechanism, rack, water system, supply air system, sulfate system, pneumatic system;The turntable is mounted in rack, is connected, can be rotated in rack, its underpart is connect with turntable servo motor by rolling bearing and the work top of rack;Operating position there are six being uniformly distributed on the turntable is rotated counterclockwise for the first operating position with sensor stand position in sequence and is followed successively by the second to the 6th station;With slow-roll stabilization, the characteristics of indexing accurately, ensure that the accurate work of each functional component.

Description

A kind of turntable
Technical field
The invention belongs to arviculture field, more particularly to the cotton kind before a kind of seed selection for laboratory cotton seeds The rotating table system of sub- delinting device.
Background technology
Cotton is natural plant fibre, widely used, is obtained by plantation;In order to improve quality or the production of cotton Amount, or the ability of the resistance pest and disease damage of cotton is improved, in planting process, need to carry out preferred or training to the kind of cotton It educates;In cotton seeds cultivating process, scientist optimizes cotton seeds often through hybridization or other methods, excellent During change, there are many kind cottons planted every time, but its quantity is seldom, and the cotton seeds of plantation are carried out lint by scientist, Then it plants again into experimental plot;Since the quantity of preferred seed is few, even tens or more than ten, be not suitable for using work The mode of industry metaplasia production carries out the lint of cotton seed, often uses beaker as container, cotton seeds is put into beaker, using dense sulphur Acid carries out lint;The concentrated sulfuric acid is a kind of solution that corrosivity is extremely strong, and therefore, scientist is easy to come to harm in operation, and Due to manual operations, the dosage of the concentrated sulfuric acid can not be accurately grasped, also will produce and cotton seeds damage or lint are not achieved It is required that the problems such as causing the germination percentage of plantation not high, but also laboratory environment can be caused to pollute;Exactly using with container Automatic stirring tool carries out lint, and working efficiency is low, can not achieve automation, and acid solution can equally be caused to hinder people or article Harmful phenomenon.
Invention content
The above problem existing for a small amount of lint is carried out in laboratory for existing cotton seeds, the present invention proposes a kind of cotton Kind delinting device, it is characterised in that:Including sensor stand, automatic control system, carrier, turntable, rabbling mechanism, rack, confession Water system, supply air system, sulfate system, pneumatic system;The sensor stand is mounted on above rack, is located at charging work Position, sensor are corresponding with positioned at the carrier of the first operating position;The automatic control system is mounted in rack, is led to Conducting wire is crossed to connect with power supply and compressed air source and mounted on the sensor of each information gathering point, at the same with each power electric Mechanical, electrical heating device connection;The carrier is mounted on turntable;There are six the carriers, respectively with six on turntable Carrier hole corresponds to;The carrier is sleeved in the carrier hole on turntable, is connected, can freely be taken by dead weight and turntable Go out and is put into;The turntable is mounted in rack, is connected by rolling bearing and the work top of rack, can be in rack Rotation, its underpart is connect with turntable servo motor;Operating position there are six being uniformly distributed on the turntable, in sequence to pass Sensor bracket position is the first operating position, rotates counterclockwise and is followed successively by the second to the 6th station;The rabbling mechanism In rack, the position where the operating position i.e. carrier when position and the turntable of blender stop operating on turntable It sets corresponding;The blender of the rabbling mechanism can lift, and be inserted into the carrier on turntable or promoted to the upper of carrier Mouth is external;The rack is mounted below turntable, including work top and stand leg;The work top is mounted on stand leg Face is fixedly connected with stand leg;The stand leg is mounted below work top, is fixedly connected with stand leg;The stand leg has three More than a;The water system is mounted in rack, corresponding with the third and fourth station of turntable, and is with automatically controlling System connection;The supply air system is mounted in rack, corresponding with the 5th station of turntable, is connect with control system;It is described Sulfate system be mounted on rack on, it is corresponding with the second station of turntable;The pneumatic system is mounted in rack, including Solenoid valve and execution cylinder are controlled, the control solenoid valve is mounted in the control cabinet of automatic control system, control circuit It is connect with automatic control system, compressed air is connect by pipeline with air source and execution cylinder;The execution cylinder difference On rabbling mechanism and sulfate system, the stirring-head of rabbling mechanism can be driven to realize elevating function, activity can be driven Sulfuric acid tank realizes elevating function.
Further, the automatic control system includes control cabinet, touch screen, controller, turntable servo motor, stirring Mechanism servo motor, wash by water solenoid valve A, and wash by water solenoid valve B, sulfuric acid electric heater, sulfuric acid pump, water pump, wind turbine, hot wind electrical heating Device, solenoid valve of blowing, air-operated solenoid valve, carrier sense sensor, sulfuric acid liquid level sensor, sulfuric acid temperature sensor, encoder, Hydraulic pressure sensor, wind pushing temperature sensor, sulfuric acid solenoid valve collect harness;The control cabinet is mounted in rack, solid with rack Fixed connection;The touch screen is mounted on control cabinet, and screen is emerging in control cabinet outer surface, is connected by circuit and controller It connects;The controller is mounted in control cabinet, is connect with the sensor and dynamical element by conducting wire;The control Device is PLC either industrial control computers;The turntable servo motor is mounted in rack, is located at rack work top Lower section, power output shaft is fixedly connected with the shaft of turntable, and is connect with controller;The rabbling mechanism servo motor peace On rabbling mechanism, the blender axis connection with rabbling mechanism, and connect with controller;The bath solenoid valve A installations On the water feeding tank of water system, input end is connect with pressure water container, and outlet end is connect with jet water spout A, and and controller Connection;The bath solenoid valve B is mounted on the water tank of water system, and input end is connect with pressure water container, outlet end It connect with jet water spout B, and is connect with controller;The sulfuric acid electric heater is mounted in the sulfuric acid case of sulfate system, by resistance to Corrosion material is made, and is connect with controller;The sulfuric acid pump is mounted in the sulfuric acid case of sulfate system, by resistant material system At being connect with controller;The water pump is mounted in the water feeding tank of water system, is connect with controller;The wind turbine peace Outside the wind pushing box of supply air system, it is connect with controller;The hot blast electric heater is mounted on the air-supply of supply air system In case, it is connect with controller;The air-supply solenoid valve is mounted on outside the wind pushing box of supply air system, is passed through by its air inlet Pipeline is connected to air-supply box cavity, and air outlet is connect by pipeline with blower, and is connect with controller;The pneumatic electricity Magnet valve is mounted in control cabinet, and import is connect with air source, and outlet is connect with execution cylinder, is connected by conducting wire and with controller It connects;The carrier sense sensor is mounted on sensor stand, corresponding with the first station of turntable, is able to detect that turntable On whether carrier is installed, connect with controller;The sulfuric acid liquid level sensor is mounted in the sulfuric acid tank of sulfate system, energy The liquid level in sulfuric acid tank is enough detected, is made of resistant material, is connect with controller;The sulfuric acid temperature sensor peace In the sulfuric acid tank of sulfate system, the temperature of sulfuric acid in sulfuric acid tank can be detected, is made of resistant material, connected with controller It connects;The encoder is mounted on the shaft lower end of turntable, is connect with controller, can detect the real-time rotational angle of turntable; The hydraulic pressure sensor is mounted in the pressure water container of water system, the hydraulic pressure in pressure water container can be detected, with controller Connection;The wind pushing temperature sensor is mounted in the wind pushing box of supply air system, can detect the gas temperature in wind pushing box, It is connect with controller;The sulfuric acid solenoid valve is mounted on sulfuric acid case, is connect with sulfuric acid refluxing opening, is passed through conducting wire and controller Connection;Described integrates harness as Stranded cable, and one end is connect with controller, and the other end is connect with each function element.
The carrier includes bottom, canister portion, guide part, positioning region, through-hole;The bottom is hemispherical thin-walled knot Structure,(Bottom can be concentrated on convenient for cottonseed amount hour, is conducive to the cooperation of blender and bottom interior wall)The upper end is concordant with canister portion Docking;The canister portion is hollow cylinder tubular, lower end and bottom upper end concordant docking, and the upper end is docked with guide part;Institute The guide part stated is arranged in the upper end of canister portion, is hollow cylinder tubular, and outer diameter is more than or equal to the outer diameter of canister portion, and internal diameter is more than Equal to the internal diameter of canister portion(Outside is conducive to installation of the guide part on turntable, and inside is conducive to the disengaging of blender), lower end It is docked with canister portion, the upper end is docked with positioning region;The positioning region is arranged in the upper end of guide part, is docked with guide part, is Loop configuration, outer diameter are more than the outer diameter of guide part(Be conducive to position), internal diameter be more than or equal to guide part internal diameter, lower end with The upper end of guide part is docked, and lower face is vertical with the outer circle of guide part(Be conducive to positioning rear cylinder body not tilt);Described is logical Hole is arranged on bottom and canister portion, is covered with canister portion and bottom physically;The diameter of the through-hole is less than the minimum diameter of cotton seed; The thickness of the bottom and canister portion is not more than 1 millimeter;The internal diameter of the canister portion is not more than 100 millimeters, is not less than 50 millimeters (Be conducive to a small amount of cottonseeds and reduce overall volume, while being conducive to stirring operation and being put into taking-up cotton seed);The guide part Length be more than or equal to turntable thickness;The outer diameter of the positioning region is more than 15 millimeters of the outer diameter or more of guide part(Favorably In positioning), highly it is more than 8 millimeters(Be conducive to take by hand);The bottom, canister portion, guide part, positioning region are all by acidproof Stainless steel is made.
The turntable includes work station disk, carrier hole, shaft, the bearing seat of honour, upper bearing (metal), lower bearing, bearing (ball) cover, locking Nut, shaft coupling;The work station disk is mounted on shaft top, including disk, mounting base;The disk is circular flat plate structure; The mounting-fixing base is arranged in the lower face of disk, concentric with disk for cylinder, is provided with and turns in mounting-fixing base lower face Shaft mounting hole, the shaft mounting hole and disk are concentric, and diameter is identical as shaft upper end diameter;It is arranged on mounting-fixing base There is locking screw nail hole, through the wall thickness between mounting-fixing base outer circle and shaft mounting hole;The work station disk is pacified by fixed Dress seat is fixedly connected with shaft, and is locked using trip bolt;The disk diameter is not more than 600 millimeters, and thickness is not more than 10 Millimeter;The carrier hole is arranged in the upper surface of work station disk, and extends vertically through with work station disk upper surface the thickness of the disk of work station disk Degree;The carrier hole has 6, is evenly distributed on work station disk and reference circle and work station disk are concentric where it;Described 6 The circumferentially distributed homogeneity error of carrier hole is not more than 0.1 millimeter;The shaft is mounted on the lower end of work station disk, with work station disk It is fixedly connected;The shaft is hollow structure(In order to mitigate weight);The described bearing seat of honour setting and turns in shaft lower end Axis one;The bearing seat of honour lower part is provided with step, and the outer diameter of the diameter and upper bearing (metal) inner ring of step matches;It is described Upper bearing (metal) seat lower part mounted on bearings, inner ring contacts with the bearing seat of honour, and outer ring is pacified with the bearing block cooperation in rack Dress;The upper bearing (metal) is taper roller radial thrust bearing;The lower bearing be mounted on bearing (ball) cover top, inner ring with Bearing (ball) cover contacts, and outer ring is installed with the bearing block cooperation in rack, is taper roller radial thrust bearing;The upper axis Hold it is opposite with lower bearing install, that is, upper bearing (metal) big end upper, the big end of lower bearing is under;The bearing (ball) cover installation In the lower end of lower bearing, upper surface is contacted with the inner ring end of lower bearing;The locking nut is mounted on the spiral shell of shaft lower part Line shaft portion is located at the lower end of bearing (ball) cover;The shaft coupling is mounted on the lower end of shaft, is with shaft and control respectively The power output shaft of the turntable servo motor of system is fixedly connected;The shaft coupling and shaft and turntable servo motor power output The connection of axis uses circular cone pin connection(It can ensure connection fastening gapless, ensure the rotation precision accurate conduction of servo motor To turntable).
The rabbling mechanism includes lifting cylinder, lower seat, linear bearing, guide rod, upper bracket, stirring motor, stirring Device, middle bearing;The lifting cylinder is mounted on lower seat, is fixedly connected with lower seat, piston rod is connect with middle bearing;It is described Lower seat be mounted on guide rod lower end, be fixedly connected with guide rod;The linear bearing is mounted on middle bearing, with middle branch Seat is fixedly connected;The linear bearing is national standard linear motion ball bearing;There are two the linear bearings, in Diameter is identical as the outer diameter of guide rod;The guide rod is mounted between upper bracket and lower seat, and the upper end is connect with upper bracket, under End is connect with lower seat, and middle part passes through linear bearing, can be for linear motion in linear bearing endoporus;Outside the guide rod Diameter is matched with the internal diameter of linear bearing;There are two the guide rods, parallel installation, the centre-to-centre spacing between two guide rods with two The centre-to-centre spacing of linear bearing is identical;The upper bracket is mounted on the upper end of guide rod, and one end is connect with guide rod, other end peace Equipped with stirring motor and blender;The stirring motor is mounted on one end of upper bracket, is fixedly connected with upper bracket, power Output shaft is fixedly connected with blender, blender can be driven to rotate;The stirring motor is servo motor or stepping electricity Machine is connected by conducting wire and the controller of automatic control system;The blender is mounted on stirring motor power output shaft, Maximum rotating diameter is less than 1-2 millimeters of carrier internal diameter, is made of acid corrosion-resistant material;The middle bearing is mounted on the work of rack Make on table top, is fixedly connected with work top;Installation mounting hole and linear bearing installation are provided on the middle bearing Hole, the size in hole are matched with the outer diameter of linear bearing, and the centre-to-centre spacing in hole is identical as the centre-to-centre spacing of two guide rods.
Further, the blender includes connecting shaft, cross bar, side bar, center-pole, lower segmental arc;The connection Axis is vertical with cross bar mounted on the upper surface of cross bar, and lower end is fixedly connected with cross bar, and the upper end is defeated according to the power of stirring motor The pattern of shaft is provided with matched connection structure;The cross bar is arranged in the lower end of connecting shaft, vertical with connecting shaft, Axisymmetrical of its length relative to connecting shaft;There are two the side bars, is symmetricly set on cross bar both ends, and hang down with cross bar Directly, parallel with connecting shaft;The cross section of the side bar is circle(Do not destroy cotton seed);The center-pole is arranged in cross bar It is concentric with connecting shaft below, be section it is circular rhabodoid, the upper end is connect with cross bar, the company of lower end and the center of lower segmental arc It connects;The lower segmental arc is arranged in the lower end of side bar, be section is circular circular arc body, both ends respectively with two sides Bar smooth connection, external and side bar is in one plane.
Further, the rack includes stand leg, work top, station positioning hole, top chock, lower bearing Seat, water feeding tank mounting bracket, auxiliary table, wind pushing box mounting bracket, sulfuric acid case mounting bracket;The stand leg is mounted on work top Lower section is connect with work top;The stand leg is made of hollow steel pipe(Mitigate weight);The work top is mounted on machine Leg upper surface, is circular plate structure, and two planes are vertical with stand leg;The station positioning hole is arranged in work top On, six groups are shared, is corresponded with the station on turntable;The top chock is arranged on the top of work top, protrudes work Make the upper surface of table top, the diameter of stepped hole is identical as the outer diameter of the upper bearing (metal) on turntable, concentric with work top, middle part Through-hole is more than the outer diameter of upper bearing (metal) inner ring, and depth is less than the thickness of the upper bearing (metal);The step setting is working The lower part of table top, protrudes the lower surface of work top, and the diameter of stepped hole is equal to the bearing outer ring of the lower bearing on turntable Outer dia, and it is concentric with the stepped hole on top chock;The water feeding tank mounting bracket is mounted on auxiliary table, and position It washes by water below station, is provided with and the matched mounting structure of the water feeding tank of water system accordingly in turntable;Described is auxiliary It helps workbench to be mounted on machine midleg, is connect with multiple stand legs, upper surface is parallel with the plane of work top;Described send Bellows mounting bracket is mounted on auxiliary table, is connect with auxiliary table, is provided with the wind pushing box with supply air system The mounting structure matched, and the lower section of blowing hot-air station accordingly on turntable;The sulfuric acid case mounting bracket is mounted on auxiliary It on workbench, is connect with auxiliary table, is provided with the matched mounting structure of sulfuric acid case with sulfate system.
The water system includes water feeding tank, and jet water spout A, wash by water tube socket A, jet water spout B, and wash by water tube socket B, sink;Institute The water feeding tank stated is mounted in rack and is connect with the water feeding tank mounting bracket in rack;The jet water spout A is mounted on bath tube socket A On, it is connect with bath tube socket A;The lower ends jet water spout A are straight tube, and upper end is curved pipe, and lower end is water inlet end, and upper end is Water end (W.E.), the water inlet end are connect with the water outlet of bath solenoid valve A by hose, the water outlet and turntable of the water outlet On carrier inner cavity correspond to, the flow of outflow can accurately flow into the carrier inner cavity;The bath tube socket A is mounted on On the work top of rack, it is fixedly connected with the work top of rack;The jet water spout B is mounted on bath tube socket B, with punching Water tube base B connections;The lower ends jet water spout B are straight tube, and upper end is curved pipe, and lower end is water inlet end, and upper end is water outlet, institute The water inlet end stated is connect with the water outlet of bath solenoid valve B by hose, the load on the water outlet and turntable of the water outlet Intracoelomic cavity corresponds to, and the flow of outflow can accurately flow into the carrier inner cavity;The jet water spout A and jet water spout B water outlets End is equipped with shower nozzle;The bath tube socket B is mounted on the work top of rack, is fixed and is connected with the work top of rack It connects;The sink is mounted on the work top of rack, and for the arc groove of upper opening, center of arc's radius is uploaded with turntable Arc radius where body mounting hole is identical, and groove body lumen width is more than the outer diameter of carrier, and arc length is more than 90 °;The water Slot lower part is provided with downcomer, is connected by the return pipe of hose and water feeding tank.
Further, the water feeding tank includes babinet, return pipe, outlet pipe, pressure water container, air bag, for sump, deslagging Mouthful, mounting plate, partition board;The babinet is rectangular thin-wall cavity body, is made of six, periphery wall;The return pipe setting exists On the upper wall of babinet, between partition board and antetheca, it is connected to the inner cavity of babinet antetheca and partition room(It is front and back represented by herein Left and right is to face before a view distant place is, nearly Fang Weihou);The outlet pipe setting is being pressed between water container and bath solenoid valve, One end is connected to pressure water container inner cavity, and the other end is connect with the water inlet of bath solenoid valve;There are two the outlet pipes, goes out Mouth is connect with the water inlet of bath solenoid valve A and the solenoid valve B that washes by water respectively;The pressure water container is arranged on the right side of water pump, And between partition board and the rear wall of babinet, installation is confined air cavity on a mounting board;The air bag is mounted on the pressure water capacity In device, confined air cavity is made for flexible elastic material, inside filled with gas;It is described for sump by the lower wall and peace of babinet The left wall of the rear wall and babinet of loading board and partition board and babinet and the right wall of babinet surround, internal that limewash is housed;The row Cinder notch is arranged in the left wall of babinet or antetheca, is located at the lower section of mounting plate, can open and close, when closing sealing do not leak Water;The partition board be mounted on babinet antetheca rear, it is parallel with the antetheca of babinet, surrounding respectively with the left wall of babinet, the right side Wall, upper wall, lower wall connection;It is filter layer that can be permeable that the partition board, which is located at mounting plate section below,.
Further, the sink includes downcomer, groove body, outer side guard plate, interior side guard plate;The downcomer installation It in groove body bottom, is connected to groove body inner cavity, is connected to the return pipe of water feeding tank by hose;The groove body is to be open on arc Thin wall cavity body, be made of thin-wall stainless steel, wall thickness is not more than 1 millimeter, including slot bottom, lateral wall, madial wall, both ends arc Face end socket;The slot bottom is arranged in the lower end of outer side wall and madial wall and both ends cambered surface end socket, and respectively with lateral wall and interior The sealing docking of the lower end of side wall and both ends cambered surface end socket;The slot bottom is made of thin-wall stainless steel;The lateral wall is arc Shape plate, the center of circle and the center of circle of rack workbench of arc are concentric, and radius is more than the radius of circumference where carrier hole on turntable In addition carrier radius, arc length is more than or equal to 90 °;The madial wall is arc panel, the center of circle and the rack workbench of arc The center of circle it is concentric, the radius that radius is less than circumference where carrier hole on turntable subtracts carrier radius, and arc length is more than or equal to 90°;The both ends cambered surface end socket is mounted on lateral wall and madial wall both ends, is semicircle, and diameter is equal to lateral wall and inside Distance between wall, cambered surface both ends are smoothly connected with lateral wall and madial wall respectively;The outer side guard plate is arranged in the outer of groove body Sidewall upper is smoothly connected with the lateral wall of groove body, and thickness is identical as the lateral wall of groove body, the lateral wall of length and groove body Length is identical;The interior side guard plate is arranged in the madial wall upper end of groove body, is smoothly connected with the madial wall of groove body, length with The madial wall length of groove body is identical;The distance between the outer side guard plate and interior side guard plate are more than the diameter of carrier.
The supply air system includes wind pushing box, connection flexible pipe, blower, air duct base;The wind pushing box is mounted on machine On wind pushing box mounting bracket on the auxiliary table of frame, it is fixedly connected with wind pushing box mounting bracket;The connection flexible pipe is by heat-resisting Flexible material is made, and one end is connect with the air outlet on wind pushing box, and the other end is connect with blower lower end;The blower peace It on air duct base, is fixedly connected with air duct base, height of the blower on air duct base can be adjusted by unclamping retaining element Position;The blower lower end is straight tube, and upper end is curved pipe, and lower end is connect with connection flexible pipe, and upper end curved pipe goes out Wind port is corresponding with the carrier inner cavity on turntable, and the hot wind blown out from outlet air port can accurately blow into the inner cavity of carrier;Institute The blower stated is made of thin-wall stainless steel;The air duct base is mounted on the work top of rack, solid with work top Fixed connection, blower are passed through in the mounting hole on air duct base, are fastenedly connected by retaining element such as screw.
Further, the wind pushing box includes air-supply babinet, discharge pipe, safety valve body, safe valve plate, safety valve bullet Spring;Wind turbine, hot blast electric heater, solenoid valve of blowing, wind pushing temperature sensor;The air-supply babinet is by thin-wall stainless steel plate system At for rectangular enclosure body;The discharge pipe is mounted on the outlet of air-supply solenoid valve, and one end and the outlet of air-supply solenoid valve connect It connects, the other end is connect with connection flexible pipe;The discharge pipe is made of stainless steel;The safety valve body is mounted on air-supply It is rectangular enclosure body on babinet left side wall, connecting one end with air-supply babinet is provided with ventilation opening, and opposite other end is provided with safety Valve plate pilot hole;The safe valve plate is mounted in safety valve body, including valve block and guide rod, and the valve block is rectangle, It is contacted with safety valve body and is attached with sealing material on one side, another side is connect with guide rod;The guide rod is mounted on valve block not The one side contacted with safety valve body, for cylinder, vertical with valve block surface, one end is connect with valve block, and the other end is from safety valve body On safe valve plate pilot hole in pass through;The safety valve spring is sleeved on the guide rod of safe valve plate, one end and safety Valve plate contacts, and the other end is contacted with the inner wall of safety valve body, and one end is equipped with adjusting gasket, and the adjusting gasket is sleeved on On the guide rod, the pretightning force of adjustment spring is capable of by adjusting the thickness or number of adjusting gasket;The wind turbine On the left side wall of air-supply babinet, air outlet is connected to cabinets cavity of blowing, and passes through conducting wire and automatic control system Controller connects;The hot blast electric heater is mounted on the inner cavity of air-supply babinet, passes through the control of conducting wire and automatic control system Device connection processed;The air-supply solenoid valve is mounted at the air outlet of air-supply babinet, and import is connect with the air outlet, outlet It connect with discharge pipe, is connected by conducting wire and the controller of automatic control system;The wind pushing temperature sensor is mounted on and send On the side wall of wind box, and the inner cavity of air-supply babinet is stretched into, the gas temperature in wind pushing box body can be detected, by conducting wire and certainly The controller of autocontrol system connects.
The sulfate system includes sulfuric acid case, connecting tube, actuating cylinder, sulfuric acid tank, movable sulfuric acid tank, sulfuric acid liquid level biography Sensor, sulfuric acid temperature sensor;The sulfuric acid case is mounted on the sulfuric acid case mounting bracket of the auxiliary table of rack, with sulfuric acid Case mounting bracket is fixedly connected;The connecting tube is flexible stainless steel tube, and one end is connect with sulfuric acid case, and the other end connects with sulfuric acid tank It connects;There are two the connecting tubes, is separately connected supply sulfuric acid one end and sulfuric acid flows back one end;The actuating cylinder is mounted on On the work top of rack, it is located at below work top, is fixedly connected with work top, under piston rod and movable sulfuric acid tank Portion connects;The sulfuric acid tank is mounted on the work top of rack, is fixedly connected with work top, is open cavity on arc Body, including slot bottom and side wall;The slot bottom is arranged in the lower end of side wall, is tightly connected with side wall, and the slot bottom is set respectively The guider of sulfuric acid flow duct and movable sulfuric acid tank there are two setting;The side wall is the arc groove shape of the mouth as one speaks, the center of circle of arc It is concentric with center of turntable;The height of the side wall is more than the height of carrier, and the width between side wall is more than the straight of movable sulfuric acid tank Diameter;The movable sulfuric acid tank is mounted on sulfuric acid tank inner cavity, can do upper and lower branch line movement under the guiding of guider, The movable sulfuric acid tank is the thin wall cavity body that is open in cylinder, intracavity diameter be more than 4 millimeters of carrier outer dia with On, depth of inner cavity is more than the half of carrier height;The movable sulfuric acid tank lower part is provided with connecting seat, and connecting seat lower part has The external screw thread of internal thread, the specification of internal thread and the piston rod end of actuating cylinder matches;Connecting seat and sulfuric acid trench bottom Guider suit, and seal;The sulfuric acid liquid level sensor is mounted on the side wall of sulfuric acid tank, can detect sulfuric acid tank The liquid level height of interior sulfuric acid, is connected by conducting wire and the controller of automatic control system;The sulfuric acid temperature sensor installation On the side wall of sulfuric acid tank, and extend into the inner cavity of sulfuric acid tank, the temperature of the sulfuric acid in sulfuric acid tank can be detected, by conducting wire with The controller of automatic control system connects.
Further, the sulfuric acid case includes babinet, goes out acid tube, return duct, sulfuric acid pump, sulfuric acid solenoid valve, sulfuric acid electricity Heater;The babinet is made of acid-resistant stainless steel material, is confined air cavity;The acid tube that goes out is arranged in the upper of babinet Wall is connected with the outlet of sulfuric acid pump, and the other end is connect with connecting tube, is made of acid-resistant stainless steel;The return duct installation In the import of sulfuric acid solenoid valve, it connect with sulfuric acid solenoid valve, is made of acid-resistant stainless steel;The sulfuric acid pump is by acidproof corrosion-resistant Material is made, and is low speed plunger pump, is mounted on box house, outlet with go out acid tube and connect, the sulfuric acid in import and babinet Liquid contacts, and the controller of admittance line and automatic control system connects;The sulfuric acid solenoid valve is mounted on the upper wall of babinet, Its import is connect with return duct, and outlet is connected to cabinets cavity, is connected by conducting wire and the controller of automatic control system;Institute The sulfuric acid electric heater stated is mounted in babinet, and inside sulfate liquid, shell is made of acid-resistant stainless steel, passes through conducting wire It is connect with the controller of automatic control system.
Advantageous effect
The beneficial effects of the present invention are, it can realize that a small amount of cotton-seed ginnings automate in laboratory, safe operation, reliably Good, the small in volume of property, it is pollution-free.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention
1. sensor stand, 2. automatic control systems, 3. carriers, 4. turntables, 5. rabbling mechanisms, 6. racks, 7. for water system System, 8. supply air systems, 9. sulfate systems.
Fig. 2 is the structural schematic diagram of the automatic control system of the present invention
21. touch screen, 22. controllers, 23. turntable servo motors, 24. rabbling mechanism servo motors, 25. bath solenoid valves A, 26. bath solenoid valve B, 27. sulfuric acid electric heaters, 28. sulfuric acid pumps, 29. water pumps, 210. wind turbines, 211. hot blast electric heaters, 212. air-supply solenoid valves, 213. air-operated solenoid valves, 214. carrier sense sensors, 215. sulfuric acid liquid level sensors, 216. sulfuric acid Temperature sensor, 217. encoders, 218. hydraulic pressure sensors, 219. wind pushing temperature sensors, 220. sulfuric acid solenoid valves, 221. collection Harness.
Fig. 3 is the structural schematic diagram of carrier
31. bottom, 32. canister portions, 33. guide parts, 34. positioning regions, 35. through-holes.
Fig. 4 is the structural schematic diagram of the turntable of the present invention
41. work station disk, 42. carrier holes, 43. shafts, the 44. bearing seats of honour, 45. upper bearing (metal)s, 46. lower bearings, 47. bearing ends Lid, 48. locking nuts, 49. shaft couplings.
Fig. 5 is the structural schematic diagram of rabbling mechanism
51. lifting cylinder, 52. times seats, 53. linear bearings, 54. guide rods, 55. upper brackets, 56. stirring motors, 57. stir Mix device, bearing in 58..
Fig. 6 is the structural schematic diagram of blender
571. connecting shafts, 572. cross bars, 573. side bars, 574. center-poles, 575. times segmental arcs.
Fig. 7 is the structural schematic diagram of rack
61. stand leg, 62. work tops, 63. station positioning holes, 64. top chocks, 65. steps, 66. supply water Case mounting bracket, 67. auxiliary tables, 68. wind pushing box mounting brackets, 69. sulfuric acid case mounting brackets.
Fig. 8 is the structural schematic diagram of water system
71. water feeding tank, 72. jet water spout A, 73. bath tube socket A, 74. jet water spout B, 75. bath tube socket B, 76. sinks, 25. Wash by water solenoid valve A, 26. bath solenoid valve B.
Fig. 9 is the structural schematic diagram of water feeding tank
711. babinets, 712. return pipes, 713. outlet pipes, 714. pressure water containers, 715. air bags, 716. sinks, 717. rows Cinder notch, 718. mounting plates, 719. partition boards, 25. bath solenoid valve A, 26. bath solenoid valve B, 218. hydraulic pressure sensors, 29. water Pump.
Figure 10 is the structural schematic diagram of sink
761. downcomers, 762. groove bodies, 763. outer side guard plates, side guard plate in 764..
Figure 11 is the structural schematic diagram of supply air system
81. wind pushing box, 82. connection flexible pipes, 83. blowers, 84. air duct bases.
Figure 12 is the structural schematic diagram of wind pushing box
811. air-supply babinets, 812. discharge pipes, 813. safety valve bodies, 814. safe valve plates, 815. safety valve springs, 210. Wind turbine, 211. hot blast electric heaters, 212. air-supply solenoid valves, 219. wind pushing temperature sensors.
Figure 13 is the structural schematic diagram of sulfate system
91. sulfuric acid case, 92. connecting tubes, 93. actuating cylinders, 94. sulfuric acid tanks, 95. movable sulfuric acid tanks, 215. sulfuric acid liquid levels Sensor, 216. sulfuric acid temperature sensors.
Figure 14 is the structural schematic diagram of sulfuric acid case
911. babinets, 912. go out acid tube, 913. return ducts, 28. sulfuric acid pumps, 220. sulfuric acid solenoid valves, 27. sulfuric acid electrical heating Device.
Specific implementation mode
Technical solution in order to further illustrate the present invention, in conjunction with the specific implementation mode of the description of the drawings present invention;Such as Fig. 1 to Figure 14;
The acid-resistant stainless steel plate that 2 millimeters of thickness is selected in this example, is respectively prepared the lower wall of babinet 911, left wall, and right wall is preceding Wall, upper wall is made to the lid of dismantling by rear wall according to the mode that the industry is general, using sealing structure and babinet 911 It is suitable for reading to carry out sealing connection;Acid-resistant stainless steel pipe is selected, acid tube 912 is made into out, selects 40 millimeters of the length of acid tube 912 16 millimeters of diameter passes through the upper wall of babinet 911 to be connect with the outlet of sulfuric acid pump 28;It is same to choose acid-resistant stainless steel pipe, choose it It connect by 40 millimeters of length, 16 millimeters of diameter as return duct 913 with the import of sulfuric acid solenoid valve 220;Select the industry General anti-acid plunger type sulfuric acid pump is installed in as sulfuric acid pump 28 on the antetheca of babinet 911, and is fixed and connected with antetheca It connects;Exported and go out acid tube 912 and connect, import immerse the concentrated sulfuric acid liquid level in babinet 911 hereinafter, using conducting wire with it is automatic The controller 22 of control system 2 connects;The acidproof liquid electromagnetic valve for selecting the industry general is as sulfuric acid solenoid valve 220, by it Mounted on the upper wall of babinet 911, import is connect with return duct 913, and outlet is connected to 911 inner cavity of babinet, by conducting wire and certainly The controller 22 of autocontrol system 2 connects;Select the electric heater of the general commercially available stainless steel casing of the industry as sulfuric acid Electric heater 27 is installed in 911 inner cavity of babinet, and immerses sulfuric acid liquid level hereinafter, by conducting wire and automatic control system 2 Controller 22 connects;This completes the implementations of sulfuric acid case 91;Make material as a result of acid-resistant stainless steel, therefore prolonged resistance to With;Closed structure is used, prevents acid solution from splashing, improves safety;Internal electrical heating is used, addition efficiency is improved, And it is safe and reliable.
Select corrugated stainless steel tubing made of the general acid-resistant stainless steel of the industry as connecting tube 92 in this example, in this example Two connecting tubes 92 are selected to connect it with sulfuric acid case 91 and sulfuric acid tank 94 respectively respectively as acid tube road and reflux line is sent; The commercially available minitype cylinder conduct that magnet ring and electromagnetic switch are carried made of acid resisting material that the industry is general is selected in this example Actuating cylinder 93 is installed on the work top 62 of rack 6, and is fixedly connected with work top 62, its piston rod is worn It crosses work top 62 and reaches 94 lower part of acid tank, connect with the connecting seat of 95 lower part of movable acid tank;Be conducive to monitor power in this way The motion state of the piston of cylinder 93 ensures that activity acid tank 95 is in low level when turntable 4 rotates, and is unlikely to and the load on turntable 4 Body 3 generates collision;The acid-resistant stainless steel plate that 1 millimeter of thickness is selected in this example, is made into sulfuric acid tank 94, sulfuric acid is selected in this example 150 millimeters of the height of slot 94,240 millimeters of center arc radius, 60 ° of center arc length, the width i.e. madial wall of sulfuric acid tank 94 Distance to lateral wall is 150 millimeters;Sulfuric acid tank 94 is mounted on the work top 62 of rack 6, and positioned at the second of turntable 4 Immediately below working position, it is fixedly connected with work top 62;Selection activity acid tank 95 is 1 millimeter of wall thickness in this example, highly 60 millimeters, The general connection of the industry is arranged in 100 millimeters of intracavity diameter upper open cylinders cavity body made of acid-resistant stainless steel plate, lower end Seat, connecting seat are connect with the piston rod end of actuating cylinder 93, and movable acid tank 95 is mounted on 94 lumen centers position of sulfuric acid tank, It is open thereon concentric with the carrier hole of the second station of turntable 4;The liquid level of the general acid corrosion-resistant of the industry is selected to pass in this example Sensor is installed in as sulfuric acid liquid level sensor 215 on the side wall of sulfuric acid tank 94, and is with automatically controlling by conducting wire The controller 22 of system 2 connects;Select the temperature sensor of the general acid corrosion-resistant of the industry as sulfuric acid temperature sensing in this example Device 216 is installed on the side wall of sulfuric acid tank 94, and is contacted with the concentrated sulfuric acid liquid of 94 inner cavity of sulfuric acid tank, by conducting wire with The controller 22 of automatic control system 2 connects, and this completes the implementations of sulfate system 9;As a result of 94 He of sulfuric acid tank The mode that movable acid tank 95 combines is that the cotton seed in carrier 3 supplies the concentrated sulfuric acid, before movable acid tank 95 rises each time, inner cavity Concentrated sulfuric acid liquid be all identical liquid level, ensure that every time supply carrier 3 in cotton seed the concentrated sulfuric acid consistency, favorably The time of concentrated sulfuric acid lint is automatically controlled and calculated in realization, while using automatic control system 2 and controlling in sulfuric acid tank 94 The working time of the liquid level of the concentrated sulfuric acid and the temperature of concentrated sulfuric acid liquid and actuating cylinder 93 so that when concentrated sulfuric acid lint Between have certainty, be easy to control, be hardly damaged cotton seed improve lint quality, ensure germination percentage.
In this example, the stainless steel plate of 2 millimeters of thickness is selected to be made into air-supply babinet 811, is rectangular enclosure body;It selects thin The discharge pipe is mounted on the outlet of air-supply solenoid valve 212, one end and air-supply electricity by wall stainless steel tube as discharge pipe 812 The outlet of magnet valve 212 connects, and the other end is connect with connection flexible pipe;The structure that the industry is general made of stainless steel is selected in this example Safety valve body 813 is made in form, the safety valve body 813 is mounted on the left side wall of air-supply babinet 811, is that rectangle is empty Cavity connect one end with air-supply babinet 811 and is provided with ventilation opening, and opposite other end is provided with safe valve plate pilot hole, and side is set It is equipped with the lid that can be opened;Select the mode of rectangle stainless steel plate center connecting cylinder guide rod as safe valve plate in this example 814, the safe valve plate 814 is mounted in safety valve body 813, setting end valve block is rectangle, the size and peace of rectangle The inner cavity of full valve body 813 matches, and is contacted with safety valve body 813 and be attached with sealing material on one side, and another side is connect with guide rod; The guide rod is mounted on the one side that contact with safety valve body of valve block, it is vertical with valve block surface for cylinder, one end and Valve block connects, and the other end is passed through out of safe valve plate pilot hole on safety valve body 813;The helical compression for selecting the industry general The safety valve spring 815 is sleeved on the guide rod of safe valve plate 814 by spring as safety valve spring 815, one end with Safe valve plate contact, the other end are contacted with the inner wall of safety valve body 813, so that spring force is remained safe valve block pressure Tightly on the ventilation opening of safety valve body 813, for the pressure that regulation safety valve is opened, installed in one end of safety valve spring 815 There is adjusting gasket, the adjusting gasket is sleeved on the guide rod, by adjusting the thickness or number of adjusting gasket It is capable of the pretightning force of adjustment spring, has thus reached the pressure of regulation safety valve opening, to adjusts in air-supply babinet 811 Maximum wind pressure;The low pressure blower for selecting the industry general is mounted on air-supply babinet 811 as wind turbine 210, by the wind turbine 210 Left side wall on, air outlet be connected to air-supply babinet 811 inner cavity, and the air in the external world can be sent to by such wind turbine 210 In wind box 811, it is formed with the air body of certain pressure;Wind turbine 210 is passed through into the controller 22 of conducting wire and automatic control system 2 Connection, in this way, automatic control system 2 can be according to the running parameter of whole various pieces, the start-stop of automatic decision wind turbine 210 And time length;The tube electric heater for selecting the industry general in this example is as hot blast electric heater 211, by the hot wind Electric heater 211 is mounted on the inner cavity of air-supply babinet 811, is connect with the controller 22 of automatic control system 2 by conducting wire, automatically Control system 2 can judge according to the wind pushing temperature of setting and hot blast electric heater 211 is instructed to be in certain working condition;This The air-supply solenoid valve 212 is mounted on and send as air-supply solenoid valve 212 by the hot wind solenoid valve for selecting the industry general in example At the air outlet of wind box 811, import is connect with the air outlet, and outlet is connect with discharge pipe 812, by conducting wire and automatically The controller 22 of control system 2 connects, so that automatic control system 2 is according to the working condition of turntable, judges and instructs air-supply electricity Magnet valve 212 is in the state opened or closed;The test temperature for selecting the industry general in this example is passed in 100 °C of following temperature The wind pushing temperature sensor 219 is mounted on as wind pushing temperature sensor 219 on the side wall of air-supply babinet 811 by sensor, And the inner cavity of air-supply babinet 811 is stretched into, the gas temperature in air-supply babinet 811 can be detected, is with automatically controlling by conducting wire The controller 22 of system 2 connects, so that controller 22 is according to the temperature tested, instructs the working condition of hot blast electric heater 211, This completes the implementations of wind pushing box 81.
The wind pushing box 81 is mounted on the wind pushing box mounting bracket 68 on the auxiliary table of rack 6, with wind pushing box Mounting bracket 68 is fixedly connected;It selects corrugated stainless steel tubing as connection flexible pipe 82 in this example, is conducive to heat air delivery in this way;By institute 82 one end of connection flexible pipe stated is connect with the air outlet on wind pushing box 81, and the other end is connect with 83 lower end of blower;It is selected in this example It uses thin-wall stainless steel as blower 83, is conducive to heat air delivery in this way;The blower 83 is mounted on air duct base 84 On, it is fixedly connected with air duct base 84, the retaining element being mounted on air duct base 84 by release can adjust blower 83 in wind High and low position on tube socket 84 and lateral corner, can adjust the relative position of the air outlet and 3 inner cavity of carrier of blower 83;Institute 83 lower end of blower stated is straight tube, and upper end is curved pipe, and lower end is connect with connection flexible pipe 82, the outlet air end of upper end curved pipe Mouth is corresponding with 3 inner cavity of carrier on turntable 4, and the hot wind blown out from outlet air port can accurately blow into the inner cavity of carrier 3, to protect Card hot wind can dry up the cotton seed after lint;The tube socket for selecting the industry general in this example, will be described as air duct base 84 Air duct base 84 is mounted on the work top 62 of rack 6, is fixedly connected with work top 62, blower 83 is on air duct base 84 It passes through, is fastenedly connected by being mounted on retaining element such as screw on air duct base 84, this completes supply air systems 8 in mounting hole Implementation, can realize the generation and submitting of hot wind in this way, accurately by carrier cotton seed dry up, and with automatic control system 2 It combines closely, realizes automatically controlling for air-supply, save the energy.
Thin-wall stainless steel is selected in this example, and as downcomer 761, the downcomer 761 is mounted on 762 bottom of groove body Portion is connected to 762 inner cavity of groove body, is connected to the return pipe of water feeding tank 71 by hose;It is on arc that groove body 762 is selected in this example The thin wall cavity body of opening, is made of thin-wall stainless steel, and wall thickness is no more than 1 millimeter, including slot bottom, lateral wall, madial wall, and two Hold cambered surface end socket;The slot bottom is arranged in the lower end of outer side wall and madial wall and both ends cambered surface end socket, and respectively with outside The sealing docking of the lower end of wall and madial wall and both ends cambered surface end socket;Slot bottom is selected to be made of thin-wall stainless steel, 1 millimeter of thickness;Choosing It is arc panel with the lateral wall, the center of circle of arc and the center of circle of the workbench 62 of rack 6 are concentric, and radius is more than turntable The radius of circumference where 42 center of circle of carrier hole adds carrier radius on 4, and arc length is more than or equal to 90 °, is conducive to carrier 3 in this way and exists When being rotated with turntable 4 on turntable 4, do not interfered with sink 76;Set the madial wall to arc panel, the circle of arc The center of circle of the heart and the workbench 62 of rack 6 is concentric, and the radius that radius is less than 42 place circumference of carrier hole on turntable 4 subtracts carrier 3 radius, arc length is more than or equal to 90 ° also for generation interference when avoiding rotating with carrier 3, while meeting jet water spout and existing The spillage of the water generated when bath can be fallen into sink 76;The both ends cambered surface end socket is mounted on lateral wall and madial wall two End is semicircle, and diameter is equal to the distance between lateral wall and madial wall, and cambered surface both ends smoothly connect with lateral wall and madial wall respectively It connects;It selects outer side guard plate 763 and the lateral wall of groove body 762 to be integrated in this example, the outer side guard plate 763 is arranged in groove body 762 lateral wall upper end, thickness is identical as the lateral wall of groove body 762, and length is identical as the lateral wall length of groove body 762, Manufacture easy to process in this way, while sound construction;Side guard plate 764 and the madial wall of the groove body 762 are in being selected in this example One, sets 764 by the interior side guard plate and sets in the madial wall upper end of groove body 762, the inside of length and thickness and groove body 762 Wall length is identical;The distance between the selection outer side guard plate 763 and interior side guard plate 764 are more than the diameter 10-20 millis of carrier 3 Rice, is conducive to not generate interference and collision when carrier 3 passes through between outer side guard plate 763 and interior side guard plate 764 in this way, keep away simultaneously Exempt from gap cross conference cause bath when water can be splashed to outside backplate, cause environmental pollution, this completes the implementations of sink.
In this example, it is rectangular thin-wall cavity body made of stainless steel plate to select babinet 711, is made of six, periphery wall;This It selects thin-wall stainless steel as return pipe 712 in example, the return pipe 712 is arranged on the upper wall of babinet 711, is located at Between partition board 719 and antetheca, the inner cavity between the antetheca of babinet 711 and partition board 719 is connected to, herein it is represented all around with Before a view distant place is, nearly Fang Weihou is natural or so and upper and lower, the same hereinafter;The Buddhist nun for selecting the industry general in this example Imperial pipe as outlet pipe 713, in this way can either anticorrosion can facilitate bending and installation again, the outlet pipe 713 is arranged Between pressure water container 714 and bath solenoid valve, one end is connected to 714 inner cavity of pressure water container, the other end and bath solenoid valve Water inlet connects;There are two the outlet pipes 713 of selection, outlet respectively with bath solenoid valve A25 and bath solenoid valve B26 into The mouth of a river connects, and import is connected to 714 inner cavity of pressure water container;The micro pressure water feeder for selecting the industry general in this example is as pressure The pressure water container 714 is arranged on the right side of water pump 29 water container 714, and positioned at the rear wall of partition board 719 and babinet 711 Between, it is mounted on mounting plate 718, is confined air cavity;Select the air bag conduct of the general micro pressure water feeder of the industry The air bag 715 is mounted in pressure water container 714 by air bag 715, and the air bag 715 is made close for flexible elastic material Close cavity body, inside filled with gas;It is selected for sump 716 by the lower wall and mounting plate 718 and partition board of babinet 711 in this example 719 and the rear wall and the left wall of babinet 711 and the right wall of babinet 711 of babinet 711 surround, it is internal that limewash, effect are housed When being the cotton seed after rinsing lint, cotton seed remained on surface has the concentrated sulfuric acid, can be flowed back into water feeding tank 71 by bath, limewash energy Enough to be neutralized with it, generation gypsum deposition avoids sulfuric acid solution from polluting and the corrosion to surrounding enviroment;Slag-drip opening 717 is set Set in the left wall of babinet 711 or antetheca, be located at the lower section of mounting plate 718, can open and close, when closing sealing do not leak Water, in such manner, it is possible to which the gypsum of precipitation is periodically cleaned out water feeding tank 71;Select stainless steel plate as partition board 719, in partition board 719 Complete steel plate is used positioned at 718 top of mounting plate, opens up multiple permeable holes positioned at the part of 718 lower part of mounting plate and in its table Filter cloth is adhered in face, and to ensure in limewash and sulfuric acid and the gypsum precipitate of generation does not enter in sump 716, and clear water can Entered in sump 716, being used for bath by 719 lower part of partition board;The partition board 719 is mounted on to the antetheca of babinet 711 Rear, parallel with the antetheca of babinet 711, surrounding is connect with the left wall of babinet 711, right wall, upper wall, lower wall respectively;Thus The implementation for completing water feeding tank 71, while ensure that flushing is supplied water, can neutralisation of sulphuric acid residual, reduce pollution to environment, Improve safety.
The water feeding tank 71 is mounted in rack 6 and is connect with the water feeding tank mounting bracket 66 in rack 6;It is selected in this example Thin-wall stainless steel is as jet water spout A72 and jet water spout B74, and the tube socket structure for selecting the industry general is as bath tube socket 73A With bath tube socket B75;The jet water spout A72 is mounted on bath tube socket A73, is relied on bath tube socket A73 and is mounted on punching Screw lock connection on water tube base A73;It is straight tube to select the lower ends jet water spout A72, and upper end is curved pipe, lower end be into Water end (W.E.), upper end are water outlet, and the water inlet end is connect with the water outlet of bath solenoid valve A25 by hose, the water outlet The water outlet at end is corresponding with the inner cavity of carrier 3 on turntable 4, and the flow of outflow can accurately flow into the interior of the carrier 3 Chamber;The bath tube socket A73 is mounted on the work top 62 of rack 6, is fixedly connected with the work top 62 of rack 6; The jet water spout B74 is mounted on bath tube socket B75, is connect with bath tube socket B75;It is arranged under the jet water spout B74 End is straight tube, and upper end is curved pipe, and lower end is water inlet end, and upper end is water outlet, and the water inlet end is with bath solenoid valve B26's Water outlet is connected by hose, and the water outlet of the water outlet is corresponding with 3 inner cavity of carrier on turntable 4, the flow of outflow The inner cavity of the carrier 3 can accurately be flowed into;It is selected in this example and pacifies the jet water spout A72 and the water outlets jet water spout B74 Shower nozzle is filled, the uniformity of bath can be increased in this way, the diameter of shower nozzle is less than the diameter of 3 inner cavity of carrier;It will be described The tube socket B75 that washes by water is mounted on the work top 62 of rack 6, is fixedly connected with the work top 62 of rack 6;By the sink 76 are mounted on the work top 62 of rack 6, groove body arc center radius and arc radius phase where carrier hole on turntable 4 Together, that is to say, that the arc center of sink 76 is overlapped with the cylindrical center of carrier 3;This completes the realities of water system 7 It applies, the cotton seed after lint can be rinsed in time by having, and the water of flushing recycles saving resource, and the water after flushing, which passes through, to be neutralized, The characteristics of avoiding the pollution to environment.
Stainless steel tube is selected in this example, and mounting plate is respectively welded as stand leg 61 at the both ends of stainless steel tube, is selected in this example With 4 stand legs 61,4 stand legs 61 are separately mounted to 62 lower section of work top, are connect with work top 62;Be conducive to subtract in this way Light weight saves material;The stainless steel plate of 8 millimeters of thickness is selected to be made into the round conduct of 600 millimeters of diameter in this example Work top 62 is mounted on 61 upper surface of stand leg by work top 62, and upper and lower two plane is vertical with stand leg 61;Select pin hole and Threaded hole is combined into station positioning hole 63, is arranged on work top 62, six groups is shared, with the station one on turntable 4 One corresponds to, and is evenly arranged on the circumference concentric with 62 center of circle of work top;Select the bearing block structure difference that the industry is general As top chock 64 and step 65, the circle centre position in work top 62 is arranged in top chock 64 and step 65, And the upper surface of be located at work top 62 and in the following, and protrude the upper and lower surface of work top 62, ensure its step The diameter in hole is identical as the outer diameter of the metal (upper on turntable 4, and middle through-hole is more than the outer diameter of upper bearing (metal) inner ring, and depth is less than The thickness of the upper bearing (metal);Select rectangle stainless steel plate respectively as water feeding tank mounting bracket 66, wind pushing box mounting bracket in this example 68, sulfuric acid case mounting bracket 69;The water feeding tank mounting bracket 66 is mounted on auxiliary table 67, and corresponding positioned at turntable 4 Bath station below, be provided on it with the matched mounting structure of water feeding tank, select threaded hole to be installed as this in this example Structure;Stainless steel plate is selected to be used as auxiliary table 67 in this example, it is and each by auxiliary table 67 mounted on the middle part of stand leg 61 A stand leg 61 is fixedly connected with connection, and upper surface is parallel with the plane of work top 62;Wind pushing box mounting bracket 68 is mounted on auxiliary Help on workbench 67, connect with auxiliary table 67, using threaded hole as with the matched mounting structure of wind pushing box, and positioned at turn The lower section of corresponding blowing hot-air station on disk 4;Sulfuric acid case mounting bracket 69 is mounted on auxiliary table 67, with auxiliary table 67 connections, are provided with and 91 matched mounting hole of the sulfuric acid case of sulfate system 9 on it;This completes the implementations of rack 6; With can 4 stable operation of supporting wheel, each functional component is installed, small, function is complete, save floor space, it is corrosion-resistant The characteristics of.
It selects the stainless steel round steel of 8 millimeters of diameter as connecting shaft 571 in this example, welds internal diameter and stirring electricity at an upper portion thereof The identical set of arbor diameter, the side setting trip bolt hole of set, lower end and 572 vertical welding of cross bar;2 millimeters of thickness is selected, 8 millimeters of width, the stainless steel plate that 80 millimeters of length are vertical in connecting shaft 571 by the centre of cross bar 572 as cross bar 572 Welding, both ends and 573 vertical welding of side bar;It selects side bar 573 and lower segmental arc 575 to be structure as a whole in this example, selects The stainless steel wire that 3 millimeters of diameter, is molded using mold, ensures that the outside radius of lower segmental arc 575 is 40 millimeters, two sides Distance between the outer side bus of bar 573 is 80 millimeters, and the length of side bar 573 is 100 millimeters;By the end of two side bars 573 The both ends vertical welding in portion and cross bar 572, and it is parallel with connecting shaft 571;Cotton seed surface is not destroyed in stirring in this way;It selects Bar 574 centered on the stainless steel wire that 3 millimeters of diameter, by center-pole 574 be welded on cross bar center and lower segmental arc 575 arc top it Between, so that it is in same plane with two side bars 573, this completes the implementations of blender, have and can adapt to carrier 3 The function of interior oscilaltion and stirring because mixing part outer surface is smooth arc-shaped surface, therefore does not generate destruction to cotton seed; Have light-weight simultaneously, rotator inertia is small, therefore easily controllable;Due to there is center-pole 574, overall stiffness is increased, it is persistently resistance to With.
The commercially available minitype cylinder with magnet ring and magnetic switch for selecting the industry general in this example is as lifting cylinder 51, lifting cylinder 51 is mounted on lower seat 52, is fixedly connected with lower seat 52, piston rod is connect with middle bearing 58, by magnetic force Switch is connect with the controller of automatic control system 2, convenient for the piston present position of monitoring lifting cylinder 51;It is selected not in this example Steel plate become rusty as lower seat 52, two guide rod mounting holes and side setting trip bolt hole are provided with, under described Seat 52 is mounted on the lower end of guide rod 54, is fixedly connected with guide rod 54;The commercially available straight line for selecting the industry general in this example It moves ball bearing and is used as linear bearing 53, two are selected in this example, by the linear bearing 53 on middle bearing 58, It is fixedly connected with middle bearing 58;The internal diameter of linear bearing 53 is identical as the outer diameter of guide rod 54;12 millimeters of diameter is selected in this example Stainless steel round steel as guide rod 54, select two, the guide rod 54 be mounted between upper bracket 55 and lower seat 52, The upper end is connect with upper bracket 55, and lower end is connect with lower seat 52, and middle part passes through linear bearing 53, can be in 53 endoporus of linear bearing In it is for linear motion;Two 54 parallel installations of guide rod, centre-to-centre spacing between two guide rods 54 in two linear bearings 53 The heart can ensure that guide rod 54 easily does standard straight-line movement without generating deflection away from identical in this way;It is selected in this example stainless The upper bracket 55 is mounted on the upper end of guide rod 54, one end of upper bracket 55 and guide rod by steel plate as upper bracket 55 54 connections, the other end are equipped with stirring motor 56 and blender 57, and the length of upper bracket 55 should be guaranteed that guide rod 54 to stirring The distance between device 57 is more than 3 center of carrier to the distance of disk edge;Select micro servo motor as stirring electricity in this example The stirring motor 56 is mounted on 57 one end of blender of upper bracket 55, is fixedly connected with upper bracket 55, power by machine 56 Output shaft is fixedly connected with blender 57, and power output shaft can drive blender 57 to rotate when rotating;The stirring motor 56 are connect by conducting wire with the controller 22 of automatic control system 2, can be realized and be automatically controlled its rotation or stop;It will be described Blender 57 be mounted on the power output shaft of stirring motor 56, ensure that its maximum rotating diameter is less than carrier internal diameter 1-2 millis Rice;The middle bearing 58 is mounted on the work top of rack 6 by bearing 58 during the shaft base structure for selecting the industry general is used as It on 62, is fixedly connected with work top 62, ensures that the position of blender 57 after installing is in right over the center of carrier 3;Institute Mounting hole on the middle bearing 58 stated on setting installation mounting hole, with 6 upper table face 62 of rack matches and uses bolt tight Gu;The mounting hole of linear bearing 53 is set simultaneously, and the size in hole is matched with the outer diameter of linear bearing 53, the centre-to-centre spacing in hole and two The centre-to-centre spacing of guide rod 54 is identical, and this completes the implementation of rabbling mechanism 5, having can be in homogeneous soft stirring lint Cotton seed ensures that lint is uniformly quick, while stirring and lifting to be implemented in combination with automatic control system 2 and automatically controlling, operation side Just, reliable operation.
Select the stainless steel plate of 10 millimeters of thickness that the circular discs of 600 millimeters of diameter are made in this example, in its center of circle, lower part is set Mounting base is set, the mounting base circle of position cylindricality hollow body, the center of circle is concentric with circular discs, diameter of bore and 43 diameter of shaft Identical, side wall is provided with bolt hole, as work station disk 41, the work station disk 41 is mounted on 43 top of shaft, with shaft 43 are fixedly connected;It selects circular hole as carrier hole 42 in this example, the carrier hole 42 is arranged in the upper surface of work station disk 41, And the thickness of disk vertical with 41 upper surface of work station disk and through work station disk 41;It is 6 that carrier hole 42 is selected in this example, is uniformly divided Cloth is on work station disk 41 and is evenly distributed on the reference circle for being 480 millimeters with 41 concentric diameter of work station disk;6 loads The circumferentially distributed homogeneity error of body opening is not more than 0.05 millimeter;Hollow stainless steel tube both ends welding solid shafting is selected to make in this example For shaft 43, the shaft 43 is mounted on to the lower end of work station disk 41, is bolted to connection with work station disk 41;It is in this way The weight for mitigating shaft 43 reduces rotary inertia simultaneously;The bearing block structure for selecting the industry general in this example is as on bearing The bearing seat of honour 44 is arranged in 43 lower end of shaft, this example and is integrated with shaft 43 using the bearing seat of honour by seat 44;This example Middle selection taper roller radial thrust bearing is mounted on bearings by the upper bearing (metal) 45 as upper bearing (metal) 45 and lower bearing 46 The lower part of seat 44, inner ring are contacted with the bearing seat of honour 44, and outer ring is installed with the cooperation of top chock 64 in rack 6, so just It is identical as turntable gravity direction that gravity direction is born in bearing;The lower bearing 46 is mounted on 47 top of bearing (ball) cover, Inner ring is contacted with bearing (ball) cover 47, and outer ring is installed with the cooperation of step 65 in rack 6;The upper bearing (metal) 45 and lower axle Hold 46 opposite installations, that is, upper bearing (metal) 45 big end upper, the big end of lower bearing 46 is under, in order to the stress of two bearings Direction is opposite so that the rotation of shaft 43 is more stablized;Select the general bearing (ball) cover structure of the industry as bearing (ball) cover 47, The bearing (ball) cover 47 is mounted on to the lower end of lower bearing 46, upper surface is contacted with the inner ring end of lower bearing 46;In this example It selects the nut for meeting national standard of closely-pitched regular screw threads endoporus as locking nut 48, the locking nut 48 is installed Threaded shank portion in 43 lower part of shaft is located at the lower end of bearing (ball) cover 47;Select cylindrical shape shaft coupling as shaft coupling in this example The shaft coupling 49 is mounted on the lower end of shaft 43 by device 49, and the turntable with shaft 43 and automatic control system 2 is watched respectively The power output shaft for taking motor is fixedly connected;The company of the shaft coupling 49 and shaft 43 and turntable servo motor power output shaft Connect and use circular cone pin connection, can ensure connection fastening gapless in this way, ensure the rotation precision accurate conduction of servo motor to Turntable 4, this completes the implementations of turntable 4, have slow-roll stabilization, indexing is accurate, ensure that the accurate of each functional component The characteristics of work.
In this example, it is 90 millimeters to select the internal diameter of carrier 3, and carrier 3 is made using following methods in this example, and method one is adopted With 0.3 millimeter of stainless steel plate of thickness, 2 millimeters of diameter, 2 millimeters of spacing is gone out on stainless steel using numerical control punching machine Hole is covered with entire stainless steel plate as through-hole 35, and the steel plate for breaking through hole is extended using mold, molding, and it is 45 millis to make radius The semispherical surface and straight tube, the bottom 31 respectively as carrier 3 and canister portion 32 of rice, will extend molding bottom and canister portion combination Body, using lathe by its it is suitable for reading cut flat with neat, it is 50 millimeters to keep canister portion height, as canister portion 32;It is adopted using ring stainless steel plate With lathe process at 90 millimeters of internal diameter, 120 millimeters of outer diameter, the annular of 18 millimeters of height, then goes out outer diameter in annular one end vehicle and be The step of 100 8 millimeters of height is as guide part 33, and remaining annular is used as positioning region 34, in the internal diameter vehicle of guide part 33 Go out 90.6 millimeters of diameter, the step of 6 millimeters of height, suitable for reading by canister portion 32 butts up against this step, 5 millimeters deeps is inserted into, using argon Arc-welding is secured by joint weld, then uses lathe that weld seam turning is smooth, just completes the implementation of carrier 3;Method two uses 0.3 millimeter of string diameter, the stainless (steel) wire that 2 millimeters of aperture are amplified molding using mold, then cut flat with it is suitable for reading, as bottom 31 With canister portion 32, hole on steel wire is as through-hole 35, and the production method of positioning region 34 and guide part 33 is identical as method one, so After weld, process smooth weld bond, just complete the implementation of carrier 3;The rigid good dimensional stability of steel plate punching in method one;Method Two steel wire is at low cost;It is high using this sample making process precision, it is at low cost, bottom can be concentrated on convenient for cottonseed amount hour, Conducive to the cooperation of blender and bottom interior wall;It is after solving that through-hole 35 is excessive and causing lint to select 2 millimeters of the diameter of through-hole 35 Cotton seed leak out, 35 diameter of through-hole is too small, and sulfuric acid passes in and out the slow problem of bearer rate;The outer diameter of guide part 33 is more than canister portion simultaneously 32 outer diameter, is conducive to installation of the guide part on turntable 4, and inside is conducive to the disengaging of blender, can ensure positioning region 34 Lower face it is vertical with guide part 33, be conducive to positioning after carrier 3 do not tilt, be conducive to blender disengaging;Be conducive to a small amount of cottons Seed and diminution overall volume, while being conducive to stirring operation and being put into taking-up cotton seed;Each position is all made of acid-resistant stainless steel, Therefore corrosion-resistant, service life is long;In order to prevent because being worn after 3 usage time of carrier length, therefore when blender 57 stirs Carrier 3 is rotated together with blender 57, can open up a notch in the outer edge of the positioning region of carrier 3 34, is being turned accordingly Positioning pin is set on disk 4, when installing carrier 3, notch is stuck on positioning pin, you can prevents carrier 3 with blender 57 The problem of rotation.
Stepped arc control cabinet is made using stainless steel plate in this example, convenient to be installed in rack 6, inside also accommodates More to control element;The control cabinet is mounted in rack 6, is fixedly connected with rack 6;It is general using the industry in this example Touch screen as touch screen 21, the touch screen 21 is mounted on control cabinet, screen is emerging in control cabinet outer surface, Observation and operation touch-screen 21 can be facilitated, connect with controller 22 by circuit;Industrial controlling PLC conducts are selected in this example The controller 22 is mounted in control cabinet, passes through the information collection element of conducting wire and this system by controller 22(Sensing Device)And executive component(Driving element and heating element and control electromagnetic valve coil)Connection;The turntable servo motor 23 is pacified In rack 6, positioned at the lower section of 6 work top 62 of rack, the shaft 43 of power output shaft and turntable passes through shaft coupling 49 It is fixedly connected, circuit is connect by conducting wire with controller 22;It selects the circuit system of micro servo motor to be used as in this example to stir The private for mixing mechanism takes motor 24, the rabbling mechanism servo motor 24 is mounted on rabbling mechanism 5, with rabbling mechanism 5 Blender axis connection, and connect with controller 22 by conducting wire;The commercially available liquid control electricity that the industry is general is selected in this example Magnetic reversal valve is mounted on water system 7 as bath solenoid valve A25 and bath solenoid valve B26, by the bath solenoid valve A26 Water feeding tank 71 on, input end with pressure water container 714 connect, outlet end is connect with jet water spout A72, and circuit passes through conducting wire It is connect with controller 22;The bath solenoid valve B26 is mounted on the water feeding tank 71 of water system 7, input end and pressure Water container 714 connects, and outlet end is connect with jet water spout B74, and is connect with controller 22 by conducting wire;By sulfuric acid electric heater 27 are mounted in the sulfuric acid case of sulfate system 9, are made of resistant material, are connect with controller 22 by conducting wire;It will be described Sulfuric acid pump 28 is mounted in the sulfuric acid case of sulfate system 9, is made of resistant material, is connect with controller 22;By the water Pump 29 is mounted in the water feeding tank 71 of water system 7, is connect with controller 22;The wind turbine 210 is mounted on supply air system 8 Wind pushing box 81 outside, connect with controller 22;The hot blast electric heater 211 is mounted on to the air-supply 81 of supply air system 8 In case, it is connect with controller;The described air-supply solenoid valve 212 is mounted on outside the wind pushing box 81 of supply air system 8, by its into Air port is connected to by pipeline with 81 inner cavity of wind pushing box, and air outlet is connect by pipeline with blower 83, and is connected with controller 22 It connects;The commercially available two combined pneumatics solenoid directional control valve for selecting the industry general in this example, will be described as air-operated solenoid valve 213 Air-powered electromagnetic 213 is mounted in control cabinet, and import is connect with air source, and outlet is connect with execution cylinder and lifting cylinder respectively, It is connect with controller by conducting wire;In this example select the industry it is general close to switch as carrier sense sensor 214, by institute The carrier sense sensor 214 stated is mounted on sensor stand 1, and position is located at the first station of turntable 4, is able to detect that Whether carrier 3 is installed on turntable 4, is connect with controller 22 by conducting wire;The sulfuric acid liquid level sensor 215 is mounted on In the sulfuric acid tank 94 of sulfate system 9, the liquid level in sulfuric acid tank 94 can be detected, is made of resistant material, conducting wire is passed through It is connect with controller 22;The sulfuric acid temperature sensor 216 is mounted in the sulfuric acid tank 94 of sulfate system 9, can be detected The temperature of 94 sulfate liquids, is made of resistant material in sulfuric acid tank, is connect with controller 22 by conducting wire;This is selected in this example The encoder 217 is mounted on 43 lower end of shaft of turntable 4 by the rotary encoder of industry universal as encoder 217, It is connect with controller 22 by conducting wire, the real-time rotational angle of turntable 4 can be detected and feeds back to controller 22;By the water Pressure sensor 218 is mounted in the pressure water container 714 of water system 7, the hydraulic pressure in pressure water container 714 can be detected, by leading Line is connect with controller 22;The wind pushing temperature sensor 219 is mounted in the wind pushing box 81 of supply air system 8, can be visited The gas temperature in wind pushing box 81 is surveyed, is connect with controller 22 by conducting wire;The sulfuric acid solenoid valve 220 is mounted on sulfuric acid It on case 91, connect with sulfuric acid return duct 913, is connect with controller 22 by conducting wire;Select Stranded cable as line concentration in this example Beam 221, all parts connected by conducting wire are all attached using collection harness 221, thus are avoided that the confusion of line, simultaneously It is easy the failure of each connection of procuratorial work;This completes the implementations of automatic control system 2, have control accurate, automate journey Degree is high, small the characteristics of being conveniently operated;In application, the start button trigger controller 22 on touch screen 21 instructs turntable private clothes Motor 23 starts, and stops after rotating 60 ° of angles, at this point, encoder 217 records the rotation angle of turntable 4, and transmits information to control Device 22 processed is modified the rotation angle of turntable servo motor 23 if any error, controller 22 after comparison, ensures turntable 4 Rotational accuracy;After turntable servo motor 23 rotates first 60 ° of angle, lifting of the instruction of controller 22 mounted on rabbling mechanism 5 The air-operated solenoid valve 213 of cylinder 51 is inflated to 51 lower part of lifting cylinder, and the piston stroking upward of lifting cylinder 51, cylinder body drive is pushed to lead It is advanced into inside carrier 3 under to bar 54 and blender 57, controller 22 instructs rabbling mechanism servo motor 24 to start, and drives stirring Device 57 rotates, while controller 22 instructs the air-operated solenoid valve 213 of actuating cylinder 93 to be inflated to the lower part of actuating cylinder 93, pushes The lower part of carrier 3 is immersed in movable acid tank 95 by piston stroking upward to 95 uplink of drive activity acid tank;It is reached between upon agitation To after setting time, controller 22 instructs the air-operated solenoid valve 213 of lifting cylinder 51 to commutate, and is inflated to the top of lifting cylinder 51 And lower part return-air, piston moves downward, and cylinder body drives guide rod 54 and blender 57 to move upwards, and leaves carrier 3, instructs simultaneously The air-operated solenoid valve 213 of actuating cylinder 93 commutates, and is the descent of piston of actuating cylinder 93,93 downlink of drive activity acid tank is left Carrier 3;After the off-position time of turntable 4 reaching setting time, this off-position time is based on cotton seed and concentrated sulfuric acid time of contact Time;Controller 22 instructs turntable servo motor 23 to rotate 60 ° of angles, again off-position, when turntable servo motor 23 turns over second Behind 60 ° of angles when off-position, controller 22 instructs bath solenoid valve A25 to open other than the instruction that first time off-position is sent out, to It washes by water 3 inner cavity of carrier;When second of off-position time then, controller 22 instructs turntable servo motor 23 to rotate 60 ° of angles again, so Third time off-position afterwards, at this point, controller 22 in addition to repeat instruction for the first time and second instruct other than, while instructing bath solenoid valve B26 is opened, and is washed by water into carrier 3, and after third time off-position, the 4th instruction turntable servo motor 23 of controller 22 continues to turn Move 60 ° of angles, then the 4th off-position at this point, controller 22 is other than repeating the instruction of front, while instructing air-supply solenoid valve 212 open, to 3 inner cavity blowing hot-air of carrier;After the 4th off-position, controller 22 instructs turntable servo motor 23 to revolve again Turn 60 ° of angles, then the 5th off-position, by manually removing the carrier 3 for the cotton seed completed equipped with lint from turntable 4, collects cotton Kind;After 5th off-position, controller 22 instructs turntable servo motor 23 to rotate 60 ° of angles again, and then the 6th off-position, complete At a working cycles;In this working cycles, if carrier sense sensor 214, which can't detect, carrier 3 on turntable 4, When then this station rotary is to each station, the operating mechanism positioned at the station is failure to actuate;If sulfuric acid liquid level sensor 215 is examined It measures sulfuric acid liquid level and setting value is not achieved, then controller 22 instructs sulfuric acid pump 28 to open, and sulfuric acid is injected into sulfuric acid tank, until liquid Position stops after reaching setting value section;It is not achieved if sulfuric acid temperature sensor 216 detects the sulfuric acid temperature in sulfuric acid tank 94 Setting value, then the instruction sulfuric acid pump 28 of controller 22 and sulfuric acid solenoid valve 220 and the unlatching of sulfuric acid electric heater 27, in sulfuric acid tank 94 Sulfate liquid carry out circulating-heating, stop after reaching set temperature;If the hydraulic pressure that hydraulic pressure sensor 218 detects is not up to To setting value, the then instruction of controller 22 water pump 29 startup, the water filling into pressure water container 714 stops after reaching pressure set points Only;If wind pushing temperature sensor 219, which detects wind pushing temperature, is not achieved setting value, controller 22 instructs hot blast electric heater 211 start, and to other heating in wind pushing box 81, stop after temperature reaches setting value.
In this example select the industry it is general close to switch bracket as sensor stand 1, sensor stand 1 is mounted on Above rack 6, be located at charging operating position, be mounted on sensor stand 1 on carrier sense sensor 213 be located at the first work The carrier 3 for making position is corresponding, and whether the loading station being able to detect that on turntable 4 has the presence of carrier 3;By the automatic control System 2 processed is mounted in rack, by conducting wire and power supply and compressed air source and mounted on the sensing of each information gathering point Device connects, while being connect with each power motor, electric heater unit;The carrier 3 is mounted on turntable 4;Institute in this example There are six the carriers 3 stated, corresponding with six carrier holes on turntable 4 respectively;The carrier 3 is sleeved on the load on turntable 4 In body opening, connects, can freely be removed and placed into, when present apparatus running hours, six carriers by dead weight and turntable 4 3 simultaneously on turntable 4, and when single work, only there are one carriers 3 on turntable 4;The turntable 4 is mounted on rack 6 On, it can be rotated in rack, lower end is connect with turntable servo motor;Work there are six being uniformly distributed on the turntable 4 Position is rotated counterclockwise for the first operating position with 1 position of sensor stand in sequence and is followed successively by the second to the 6th work Position;The rabbling mechanism 5 is mounted in rack 6, the position of blender and operating position when stopping operating of turntable It is corresponding;The rack 6 is mounted on to the lower section of turntable 4;The water system 7 is mounted in rack 6, the with turntable Three and the 4th station is corresponding, and is connect with automatic control system 2;By the supply air system 8 be mounted on rack 6 on, with turn 5th station of disk 4 is corresponding, and is connect with automatic control system 2;By the sulfate system 9 be mounted on rack 6 on, with turn The second station of disk 4 is corresponding;The solenoid valve of the pneumatic system is mounted in the control cabinet of automatic control system 2, is held Promoting the circulation of qi cylinder is mounted on sulfate system 9 and rabbling mechanism 5, and control circuit is connect with automatic control system 2, and compressed air is logical Piping is connect with air-operated solenoid valve and execution cylinder;This completes the implementations of the whole device of the present invention.
In application, manually the cottonseed of lint will be needed to be put into carrier 3, and the carrier 3 equipped with cotton seed is put into turntable 4 First station, the time that setting carrier 3 impregnates in concentrated sulfuric acid, that is, the movable acid tank 95 of sulfate system 9 rise to height The residence time and turntable 4 of position turn over the time of a station, and concurrently set flushing period, the temperature of sulfate liquid, punching Water pressure, the parameters such as wind pushing temperature, operates on touch screen 21, and wherein controller 22 is set, and is wanted when preset parameter is not achieved When asking, turntable 4 does not rotate, and rabbling mechanism 5 is failure to actuate, and movable acid tank 95 does not rise, and water system 7 is not washed by water, and supply air system 8 is not Blowing, that is, corresponding solenoid valve are failure to actuate;After reaching the parameter request of setting, press startup on touch screen 21 by Button, the carrier sense sensor 213 on sensor stand 1 send out signal, and the acquisition of controller 22 has the existing letter of carrier 3 After number, instruct next station that can work, if can't detect the presence of carrier 3, next station does not work, at this time turntable 4 can rotate, and be conducive to be spaced station placement carrier 3 in this way without influencing complete machine work;When the carrier 3 equipped with cotton seed is with turntable 4 when rotating to second station, and turntable 4 stops operating, and controller 22 instructs rabbling mechanism 5 to start to work, and blender 57 declines, and stretches Enter to 3 inside of carrier and rotated according to the rotating speed of setting, stirs the cotton seed in carrier 3, meanwhile, movable acid tank 95 rises, and will carry In the concentrated sulfuric acid in the lower part immersion activity acid tank 95 of body 3, after reaching setting soaking time, movable acid tank 95 declines, and is detached from Carrier 3, at this time the electromagnetic switch on actuating cylinder 93 detect the movement of piston upper magnetic ring, send out signal and send controller to 22, at this point, controller 22 sends out instruction, turntable 4 is likely to be allowed to rotate, if this electromagnetic switch does not have signal to send control to Device 22 processed, then turntable 4 is not to be allowed to rotate, because if movable acid tank 95 is in a high position, can will be stirred in the rotation of turntable 4 Mix the damage of mechanism 5, or damage turntable 4;Because movable acid tank 95 rises after being filled every time in sulfuric acid tank 94, therefore living Sulfate liquid in dynamic acid tank 95 be every time it is full, therefore, as long as the height that adjusting activity acid tank 95 rises, then each carrier 3 sulfuric acid amounts impregnated are identical;When the liquid level in sulfuric acid tank 94 is less than setting value, sulfuric acid pump 28 starts, to sulfuric acid tank 94 Interior supply sulfuric acid;When the sulfuric acid temperature in sulfuric acid tank 94 is less than setting value, sulfuric acid electric heater 27 starts, and opens sulfuric acid pump 28 and sulfuric acid solenoid valve 220, circulating-heating is carried out to the sulfate liquid in sulfuric acid tank 94, is stopped after reaching set temperature; Turntable 4 continues to rotate, and when turntable 4 rotates to 3rd station, turntable 4 stops, and the jet water spout A72 of water system 7 starts to load 3 inner cavity of body is washed by water, and as needed, can be simutaneously arranged rabbling mechanism 5 in this station and later station, be accomplished to wash by water on one side It stirs on one side;After the stopping of turntable 4 reaches setting time, turntable 4 continues to rotate, when turntable 4 rotates to four stations, bath Pipe B74 starts to wash by water to positioned at 3 inner cavity of carrier of the 4th station, when 3rd station and the bath of the 4th station, is located in carrier 3 Backplate on the sink 76 of outer both sides stops the water splashed out from carrier 3, forces water to return in sink 76, is flowed by downcomer 761 It returns in water feeding tank 71;When setting pressure range is not achieved in the pressure of water in water feeding tank 71, water pump 29 is started to work, to the pressure water capacity Water is injected in device 714, until reaching setting pressure, water pump 29 is stopped;Due to water feeding tank 71 it is built-in be limewash, pass through After the flow of flushing returns water feeding tank 71, continue to supply water to pressure water container 714 by precipitating and filtering from water pump 29;When sediment reaches When to a certain extent, slag-drip opening 717 is opened, sediment is removed, and fresh limewash is added, and measure its pH value to continue Work;After reaching the 4 off-position time of turntable, turntable 4 continues to rotate, and when carrier 3 rotates to five stations, supply air system 8 is blown Air hose 83 starts, to 3 inner cavity blowing hot-air of carrier, the moisture on cotton seed in carrier 3 to be dried up, controls the temperature of blowing, temperature at this time It is excessively high, cotton seed can be burnt out, temperature is too low, and dewatering speed is slow, as needed, can also install rabbling mechanism 5 additional in blowing station, with Accelerate to air-dry speed;When temperature of drying is less than setting value, wind pushing temperature sensor 219 sends out signal and sends controller to 22, controller 22 instructs hot blast electric heater 211 to start, and is heated to the air in air-supply babinet 811, until reaching set temperature Stop;Low pressure blower 210 is blown into air-supply babinet 811, is caused in air-supply babinet 811 if blower 83 does not work for a long time When hypertonia, air pressure pushes safe valve plate 814 to overcome spring force, and safe valve plate 814 is opened, and air is from safety valve body 813 It discharges into the atmosphere at place;When the 4 off-position time of turntable to after, turntable 4 continues to rotate, when turntable 4 rotates to six stations, turntable 4 stop, and manually take out carrier 3 from turntable 4, and the cotton seed after lint is taken out, is further processed, because in next step Reason such as polishes, coating is safe from harm to the person, and the present apparatus does not account for temporarily, so recycles, it will be able to continuously to identical product The cotton seed of kind or the cotton seed of different cultivars carry out lint operation, will not mix up different cotton seeds, greatly facilitate agri-scientific research Work of worker during cultivating cotton seeds, alleviates labour, reduces danger, improve control accuracy, small, It is simple in structure, high degree of automation.

Claims (7)

1. a kind of turntable is suitable for a kind of cotton-seed ginning device, the cotton-seed ginning device includes sensor stand, automatic to control System processed, carrier, turntable, rabbling mechanism, rack, water system, supply air system, sulfate system, pneumatic system;The turntable In rack, is connected, can be rotated in rack, its underpart is watched with turntable by rolling bearing and the work top of rack Take motor connection;Operating position there are six being uniformly distributed on the turntable is in sequence with sensor stand position First operating position rotates counterclockwise and is followed successively by the second to the 6th station;It is characterized in that:The turntable includes work station disk, Carrier hole, shaft, the bearing seat of honour, upper bearing (metal), lower bearing, bearing (ball) cover, locking nut, shaft coupling;The work station disk installation On shaft top, including disk, mounting base;The disk is circular flat plate structure;The mounting-fixing base is arranged under disk End face, it is concentric with disk for cylinder, mounting-fixing base lower face is provided with shaft mounting hole, the shaft mounting hole with Disk is concentric, and diameter is identical as shaft upper end diameter;It is provided with locking screw nail hole on mounting-fixing base, runs through mounting-fixing base Wall thickness between outer circle and shaft mounting hole;The work station disk is fixedly connected by fixed mounting with shaft, and using tight Gu screw lock;The carrier hole is arranged in the upper surface of work station disk, and extends vertically through work station disk with work station disk upper surface The thickness of disk;The carrier hole has 6, is evenly distributed on work station disk and reference circle and work station disk are concentric where it;Institute The shaft stated is mounted on the lower end of work station disk, is fixedly connected with work station disk;The described bearing seat of honour setting and turns in shaft lower end Axis one;The bearing seat of honour lower part is provided with step, and the outer diameter of the diameter and upper bearing (metal) inner ring of step matches;It is described Upper bearing (metal) seat lower part mounted on bearings, inner ring contacts with the bearing seat of honour, and outer ring is pacified with the bearing block cooperation in rack Dress;The lower bearing is mounted on bearing (ball) cover top, and inner ring is contacted with bearing (ball) cover, outer ring and the bearing block in rack Cooperation installation is taper roller radial thrust bearing;The bearing (ball) cover is mounted on the lower end of lower bearing, upper surface and lower axle The inner ring end contact held;The locking nut is mounted on the threaded shank portion of shaft lower part, is located at the lower end of bearing (ball) cover; The shaft coupling be mounted on shaft lower end, respectively with the power output shaft of the turntable servo motor of shaft and control system It is fixedly connected.
2. a kind of turntable according to claim 1, it is characterised in that:The disk diameter of the turntable is not more than 600 millimeters, Thickness is not more than 10 millimeters.
3. a kind of turntable according to claim 1, it is characterised in that:The circumferentially distributed uniformity of 6 carrier hole Error is not more than 0.1 millimeter.
4. a kind of turntable according to claim 1, it is characterised in that:The shaft is hollow structure.
5. a kind of turntable according to claim 1, it is characterised in that:The upper bearing (metal) is taper roller centripetal thrust force axis It holds.
6. a kind of turntable according to claim 1, it is characterised in that:The upper bearing (metal) and lower bearing is opposite to be installed, Be exactly upper bearing (metal) big end upper, the big end of lower bearing is under.
7. a kind of turntable according to claim 1, it is characterised in that:The shaft coupling and shaft and turntable servo motor The connection of power output shaft uses circular cone pin connection.
CN201820088446.8U 2018-01-19 2018-01-19 A kind of turntable Expired - Fee Related CN207766825U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114406359A (en) * 2021-12-31 2022-04-29 沈阳德祥源自动化有限公司 Automatic straight-seam circular pipe piece stopping system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114406359A (en) * 2021-12-31 2022-04-29 沈阳德祥源自动化有限公司 Automatic straight-seam circular pipe piece stopping system and method
CN114406359B (en) * 2021-12-31 2024-04-09 沈阳德祥源自动化有限公司 Automatic stop system and method for straight-slit circular pipe fitting

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