CN107980280A - A kind of carrier - Google Patents

A kind of carrier Download PDF

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Publication number
CN107980280A
CN107980280A CN201810051871.4A CN201810051871A CN107980280A CN 107980280 A CN107980280 A CN 107980280A CN 201810051871 A CN201810051871 A CN 201810051871A CN 107980280 A CN107980280 A CN 107980280A
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CN
China
Prior art keywords
carrier
turntable
sulfuric acid
guide part
water
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CN201810051871.4A
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Chinese (zh)
Inventor
侯亦枫
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Individual
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Individual
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Publication date
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Priority to CN201810051871.4A priority Critical patent/CN107980280A/en
Publication of CN107980280A publication Critical patent/CN107980280A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C1/00Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting

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  • Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Environmental Sciences (AREA)
  • Cleaning In General (AREA)

Abstract

A kind of carrier, suitable for a kind of cotton-seed ginning device, the cotton-seed ginning device includes sensor stand, automatic control system, carrier, turntable, rabbling mechanism, rack, water system, supply air system, sulfate system, pneumatic system;The carrier is installed on turntable;The carrier has six, corresponding with six carrier holes on turntable respectively;The carrier is sleeved in the carrier hole on turntable, is connected, can be freely removed and placed into by dead weight and turntable;The carrier includes bottom, canister portion, guide part, location division, through hole;With that can realize a small amount of cotton seeds in its interior lint, its is corrosion-resistant, simple in structure, durable, is conducive to blender stirring in it, convenient the characteristics of taking out by hand.

Description

A kind of carrier
Technical field
The invention belongs to arviculture field, the cotton kind before more particularly to a kind of seed selection for laboratory cotton seeds The carrier of sub- delinting device.
Background technology
Cotton is natural plant fibre, its is widely used, is obtained by plantation;In order to improve the quality of cotton or production Amount, either improves the ability for resisting pest and disease damage of cotton in planting process, it is necessary to carry out preferred or training to the kind of cotton Educate;In cotton seeds cultivating process, scientist optimizes cotton seeds often through hybridization or other methods, excellent During change, the kind cotton planted every time has a variety of, but its quantity is seldom, and the cotton seeds of plantation are carried out lint by scientist, Then plant again into experimental plot;Since the quantity of preferred seed is few, even tens or more than ten, be not suitable for using work The mode of industry metaplasia production carries out the lint of cotton seed, often cotton seeds is put into beaker, using dense sulphur as container using beaker Acid carries out lint;The concentrated sulfuric acid is a kind of extremely strong solution of corrosivity, and therefore, scientist easily comes to harm in operation, and Due to manual operations, it is impossible to which the accurate dosage for grasping the concentrated sulfuric acid, can also produce and not reach cotton seeds damage or lint It is required that the problems such as causing the germination percentage of plantation not high, but also laboratory environment can be caused to pollute;Exactly use and carry container Automatic stirring instrument carries out lint, its work efficiency is low, it is impossible to realizes automation, can equally cause acid solution to hinder people or article Harmful phenomenon.
The content of the invention
The above problem existing for a small amount of lint is carried out in laboratory for existing cotton seeds, the present invention proposes a kind of cotton Kind delinting device, it is characterised in that:Including sensor stand, automatic control system, carrier, turntable, rabbling mechanism, rack, supplies Water system, supply air system, sulfate system, pneumatic system;The sensor stand is installed on above rack, positioned at charging work Position, its sensor are corresponding with the carrier positioned at the first operating position;The automatic control system is installed in rack, is led to Conducting wire is crossed to be connected with power supply and compressed air source and installed in the sensor of each information gathering point, at the same with each power electric Mechanical, electrical heating unit connection;The carrier is installed on turntable;The carrier has six, respectively with six on turntable Carrier hole corresponds to;The carrier is sleeved in the carrier hole on turntable, is connected, can freely be taken by dead weight and turntable Go out and be put into;The turntable is installed in rack, is connected by rolling bearing and the work top of rack, can be in rack Rotate, its underpart is connected with turntable servomotor;Six operating positions are evenly distributed with the turntable, in sequence with biography Sensor bracket position is the first operating position, rotates counterclockwise and is followed successively by the second to the 6th station;The rabbling mechanism In rack, the position where the operating position i.e. carrier when position and the turntable of its blender stop operating on turntable Put corresponding;The blender of the rabbling mechanism can lift, and be inserted into the carrier on turntable or lifted to the upper of carrier Mouth is exterior;The rack is installed on below turntable, including work top and stand leg;The work top is installed on stand leg Face, is fixedly connected with stand leg;The stand leg is installed on below work top, is fixedly connected with stand leg;The stand leg has three More than a;The water system is installed in rack, corresponding with the third and fourth station of turntable, and is with automatically controlling System connection;The supply air system is installed in rack, corresponding with the 5th station of turntable, is connected with control system;It is described Sulfate system be installed on rack on, it is corresponding with the second station of turntable;The pneumatic system is installed in rack, including Solenoid valve and execution cylinder are controlled, the control solenoid valve is installed in the control cabinet of automatic control system, its control circuit It is connected with automatic control system, its compressed air is connected by pipeline with source of the gas and execution cylinder;The execution cylinder difference On rabbling mechanism and sulfate system, the stirring-head of rabbling mechanism can be driven to realize elevating function, activity can be driven Sulfuric acid tank realizes elevating function.
Further, the automatic control system includes control cabinet, touch-screen, controller, turntable servomotor, stirring Mechanism servomotor, wash by water solenoid valve A, and wash by water solenoid valve B, sulfuric acid electric heater, sulfuric acid pump, water pump, wind turbine, hot wind electrical heating Device, solenoid valve of blowing, air-operated solenoid valve, carrier sense sensor, sulfuric acid liquid level sensor, sulfuric acid temperature sensor, encoder, Hydraulic pressure sensor, wind pushing temperature sensor, sulfuric acid solenoid valve, collects harness;The control cabinet is installed in rack, is consolidated with rack Fixed connection;The touch-screen is installed on control cabinet, its screen is emerging in control cabinet outer surface, is connected by circuit and controller Connect;The controller is installed in control cabinet, is connected by conducting wire with the sensor and dynamical element;The control Device is PLC either industrial control computers;The turntable servomotor is installed in rack, positioned at rack work top Lower section, its power output shaft is fixedly connected with the shaft of turntable, and is connected with controller;The rabbling mechanism servomotor peace On rabbling mechanism, the blender axis connection with rabbling mechanism, and be connected with controller;The bath solenoid valve A installations On the water feeding tank of water system, its input end is connected with pressure water container, its port of export is connected with jet water spout A, and and controller Connection;The bath solenoid valve B is installed on the water tank of water system, its input end is connected with pressure water container, its port of export It is connected with jet water spout B, and is connected with controller;The sulfuric acid electric heater is installed in the sulfuric acid case of sulfate system, by resistance to Corrosion material is made, and is connected with controller;The sulfuric acid pump is installed in the sulfuric acid case of sulfate system, by resistant material system Into being connected with controller;The water pump is installed in the water feeding tank of water system, is connected with controller;The wind turbine peace Outside the wind pushing box of supply air system, it is connected with controller;The hot blast electric heater is installed on the air-supply of supply air system In case, it is connected with controller;The air-supply solenoid valve is installed on outside the wind pushing box of supply air system, is passed through by its air inlet Pipeline is connected with air-supply box cavity, its air outlet is connected by pipeline with blower, and is connected with controller;The pneumatic electricity Magnet valve is installed in control cabinet, its import is connected with source of the gas, and outlet is connected with execution cylinder, is connected by conducting wire and with controller Connect;The carrier sense sensor is installed on sensor stand, corresponding with the first station of turntable, is able to detect that turntable On whether carrier is installed, be connected with controller;The sulfuric acid liquid level sensor is installed in the sulfuric acid tank of sulfate system, energy The liquid level in sulfuric acid tank is enough detected, is made of resistant material, is connected with controller;The sulfuric acid temperature sensor peace In the sulfuric acid tank of sulfate system, the temperature of sulfuric acid in sulfuric acid tank can be detected, is made of resistant material, connected with controller Connect;The encoder is installed on the shaft lower end of turntable, is connected with controller, can detect the real-time rotational angle of turntable; The hydraulic pressure sensor is installed in the pressure water container of water system, the hydraulic pressure in pressure water container can be detected, with controller Connection;The wind pushing temperature sensor is installed in the wind pushing box of supply air system, can detect the gas temperature in wind pushing box, It is connected with controller;The sulfuric acid solenoid valve is installed on sulfuric acid case, is connected with sulfuric acid refluxing opening, is passed through conducting wire and controller Connection;Described integrates harness as Stranded cable, and one end is connected with controller, and the other end is connected with each function element.
The carrier includes bottom, canister portion, guide part, location division, through hole;The bottom is hemispherical thin-walled knot Structure,(Bottom can be concentrated on easy to cottonseed amount hour, beneficial to the cooperation of blender and bottom interior wall)The upper end is concordant with canister portion Docking;The canister portion is hollow cylinder tubular, its lower end and bottom upper end concordant docking, and the upper end is docked with guide part;Institute The guide part stated is arranged on the upper end of canister portion, is hollow cylinder tubular, its outside diameter is more than or equal to the outside diameter of canister portion, its internal diameter is more than Equal to the internal diameter of canister portion(Outside is conducive to installation of the guide part on turntable, and inside is conducive to the disengaging of blender), its lower end Docked with canister portion, the upper end is docked with location division;The location division is arranged on the upper end of guide part, is docked with guide part, is Loop configuration, its outside diameter are more than the outside diameter of guide part(Be conducive to position), internal diameter be more than or equal to guide part internal diameter, its lower end with The upper end docking of guide part, its lower face are cylindrical vertical with guide part(Be conducive to positioning rear cylinder body not tilt);Described is logical Hole is arranged on bottom and canister portion, is covered with canister portion and bottom physically;The diameter of the through hole is less than the minimum diameter of cotton seed; The bottom and the thickness of canister portion are not more than 1 millimeter;The internal diameter of the canister portion is not more than 100 millimeters, not less than 50 millimeters (Be conducive to a small amount of cottonseeds and reduce overall volume, while be conducive to stirring operation and be put into taking-up cotton seed);The guide part Length be more than or equal to turntable thickness;The outside diameter of the location division is more than more than 15 millimeters of the outside diameter of guide part(Favorably In positioning), highly more than 8 millimeters(Be conducive to take by hand);The bottom, canister portion, guide part, location division are all by acidproof Stainless steel is made.
The turntable includes work station disk, carrier hole, shaft, the bearing seat of honour, upper bearing (metal), lower bearing, bearing (ball) cover, locking Nut, shaft coupling;The work station disk is installed on shaft top, including disk, mounting base;The disk is circular flat plate structure; The mounting-fixing base is arranged on the lower face of disk, concentric with disk for cylinder, is provided with and turns in mounting-fixing base lower face Shaft mounting hole, the shaft mounting hole and disk are concentric, its diameter is identical with shaft upper end diameter;Set on mounting-fixing base There is locking screw nail, through the cylindrical wall thickness between shaft mounting hole of mounting-fixing base;The work station disk is pacified by fixed Dress seat is fixedly connected with shaft, and is locked using trip bolt;The disk diameter is not more than 600 millimeters, and thickness is not more than 10 Millimeter;The carrier hole is arranged on the upper surface of work station disk, and extends vertically through with work station disk upper surface the thickness of the disk of work station disk Degree;The carrier hole has 6, is evenly distributed on work station disk and reference circle and work station disk are concentric where it;Described 6 The circumferentially distributed homogeneity error of carrier hole is not more than 0.1 millimeter;The shaft is installed on the lower end of work station disk, with work station disk It is fixedly connected;The shaft is hollow structure(In order to mitigate weight);The bearing seat of honour is arranged on shaft lower end, with turning Axis one;The bearing seat of honour lower part is provided with step, and the outside diameter of the diameter and upper bearing (metal) inner ring of its step matches;It is described Upper bearing (metal) seat lower part mounted on bearings, its inner ring contacts with the bearing seat of honour, its outer ring coordinates with the bearing block in rack pacifies Dress;The upper bearing (metal) is taper roller radial thrust bearing;The lower bearing is installed on bearing (ball) cover top, its inner ring with Bearing (ball) cover contacts, its outer ring coordinates with the bearing block in rack installs, and is taper roller radial thrust bearing;The upper axis Hold it is opposite with lower bearing install, that is, upper bearing (metal) big end upper, the big end of lower bearing is under;The bearing (ball) cover installation In the lower end of lower bearing, upper surface is contacted with the inner ring end of lower bearing;The locking nut is installed on the spiral shell of shaft lower part Line shaft portion, positioned at the lower end of bearing (ball) cover;The shaft coupling is installed on the bottom of shaft, is with shaft and control respectively The power output shaft of the turntable servomotor of system is fixedly connected;The shaft coupling and shaft and turntable servomotor power output The connection of axis uses circular cone pin connection(It can ensure connection fastening gapless, ensure the rotation precision accurate conduction of servomotor To turntable).
The rabbling mechanism includes lifting cylinder, lower seat, linear bearing, guide rod, upper bracket, stirring motor, stirring Device, middle bearing;The lifting cylinder is installed on lower seat, is fixedly connected with lower seat, its piston rod is connected with middle bearing;It is described Lower seat be installed on guide rod lower end, be fixedly connected with guide rod;The linear bearing is installed on middle bearing, with middle branch Seat is fixedly connected;The linear bearing is national standard linear motion ball bearing;The linear bearing has two, in it Footpath is identical with the outside diameter of guide rod;The guide rod is installed between upper bracket and lower seat, and the upper end is connected with upper bracket, under End is connected with lower seat, and middle part passes through linear bearing, can be for linear motion in linear bearing endoporus;Outside the guide rod Footpath is matched with the internal diameter of linear bearing;The guide rod has two, parallel installation, the centre-to-centre spacing between two guide rods with two The centre-to-centre spacing of linear bearing is identical;The upper bracket is installed on the upper end of guide rod, and one end is connected with guide rod, other end peace Equipped with stirring motor and blender;The stirring motor is installed on one end of upper bracket, is fixedly connected with upper bracket, its power Output shaft is fixedly connected with blender, blender can be driven to rotate;The stirring motor is servomotor or stepping electricity Machine, is connected by conducting wire and the controller of automatic control system;The blender is installed on stirring motor power output shaft, Maximum rotating diameter is less than 1-2 millimeters of carrier internal diameter, is made of acid corrosion-resistant material;The middle bearing is installed on the work of rack Make on table top, be fixedly connected with work top;Installation mounting hole, and linear bearing installation are provided with the middle bearing Hole, the size in hole are matched with the outside diameter of linear bearing, and the centre-to-centre spacing in hole is identical with the centre-to-centre spacing of two guide rods.
Further, the blender includes connecting shaft, cross bar, side bar, center-pole, lower segmental arc;The connection Axis is vertical with cross bar above cross bar, its lower end is fixedly connected with cross bar, and the upper end is defeated according to the power of stirring motor The pattern of shaft is provided with matched connection structure;The cross bar is arranged on the lower end of connecting shaft, vertical with connecting shaft, Its length relative to connecting shaft axisymmetrical;The side bar has two, is symmetricly set on cross bar both ends, and hang down with cross bar Directly, it is parallel with connecting shaft;The cross section of the side bar is circle(Do not destroy cotton seed);The center-pole is arranged on cross bar It is concentric with connecting shaft below, it is that section is circular rhabodoid, the upper end is connected with cross bar, the company of lower end and the center of lower segmental arc Connect;The lower segmental arc is arranged on the lower end of side bar, is that section is circular circular arc body, its both ends respectively with two sides Bar smooth connection, its exterior and side bar is in one plane.
Further, the rack includes, stand leg, work top, station positioning hole, top chock, lower bearing Seat, water feeding tank mounting bracket, auxiliary table, wind pushing box mounting bracket, sulfuric acid case mounting bracket;The stand leg is installed on work top Lower section, is connected with work top;The stand leg is made of hollow steel pipe(Mitigate weight);The work top is installed on machine Leg upper surface, is circular plate-like shape structure, its two plane is vertical with stand leg;The station positioning hole is arranged on work top On, six groups are shared, is corresponded with the station on turntable;The top chock is arranged on the top of work top, protrudes work Make the upper surface of table top, the diameter of its stepped hole is identical with the outside diameter of the upper bearing (metal) on turntable, concentric with work top, its middle part Through hole is more than the outside diameter of upper bearing (metal) inner ring, and depth is less than the thickness of the upper bearing (metal);The step is arranged on work The lower part of table top, protrudes the lower surface of work top, and the diameter of its stepped hole is equal to the bearing outer ring of the lower bearing on turntable Outer dia, and it is concentric with the stepped hole on top chock;The water feeding tank mounting bracket is installed on auxiliary table, and position Wash by water below station, be provided with and the matched mounting structure of the water feeding tank of water system accordingly in turntable;Described is auxiliary Help workbench to be installed on machine midleg, be connected with multiple stand legs, its upper surface is parallel with the plane of work top;Described send Bellows mounting bracket is installed on auxiliary table, is connected with auxiliary table, is provided with the wind pushing box with supply air system The mounting structure matched somebody with somebody, and the lower section of blowing hot-air station accordingly on turntable;The sulfuric acid case mounting bracket is installed on auxiliary On workbench, it is connected with auxiliary table, is provided with the matched mounting structure of sulfuric acid case with sulfate system.
The water system includes water feeding tank, and jet water spout A, wash by water tube socket A, jet water spout B, and wash by water tube socket B, sink;Institute The water feeding tank stated is installed in rack and is connected with the water feeding tank mounting bracket in rack;The jet water spout A is installed on bath tube socket A On, it is connected with bath tube socket A;The jet water spout A lower ends are straight tube, and upper end is curved pipe, and lower end is water inlet end, and upper end is Water end (W.E.), the water inlet end are connected with the water outlet for the solenoid valve A that washes by water by hose, the water outlet and turntable of the water outlet On carrier inner cavity correspond to, its current flowed out can accurately flow into the carrier inner cavity;The bath tube socket A is installed on On the work top of rack, it is fixedly connected with the work top of rack;The jet water spout B is installed on bath tube socket B, with punching Water tube base B connections;The jet water spout B lower ends are straight tube, and upper end is curved pipe, and lower end is water inlet end, and upper end is water outlet, institute The water inlet end stated is connected with the water outlet for the solenoid valve B that washes by water by hose, the load on the water outlet and turntable of the water outlet Intracoelomic cavity corresponds to, its current flowed out can accurately flow into the carrier inner cavity;The jet water spout A and jet water spout B water outlets End is provided with shower nozzle;The bath tube socket B is installed on the work top of rack, is fixed and is connected with the work top of rack Connect;The sink is installed on the work top of rack, is the arc groove of upper shed, its center of arc's radius is uploaded with turntable Arc radius where body mounting hole is identical, its groove body lumen width is more than the outside diameter of carrier, its arc length is more than 90 °;The water Groove lower part is provided with downcomer, is connected by the return pipe of hose and water feeding tank.
Further, the water feeding tank includes babinet, and return pipe, outlet pipe, presses water container, air bag, for sump, deslagging Mouthful, installing plate, partition plate;The babinet is rectangular thin-wall cavity body, is made of six, periphery wall;The return pipe is arranged on On the upper wall of babinet, between partition plate and antetheca, connected with the inner cavity of babinet antetheca and partition room(It is represented front and rear herein Left and right using in face of a view distant place before, nearly Fang Weihou);The outlet pipe is arranged between pressure water container and bath solenoid valve, One end is connected with pressure water container inner cavity, and the other end is connected with the water inlet for solenoid valve of washing by water;The outlet pipe has two, it goes out Water inlet of the mouth respectively with bath solenoid valve A and the solenoid valve B that washes by water is connected;The pressure water container is arranged on the right side of water pump, And between partition plate and the rear wall of babinet, installation is confined air cavity on a mounting board;The air bag is installed on the pressure water capacity In device, confined air cavity is made for flexible elastic material, filled with gas inside it;The lower wall and peace for sump by babinet The left wall of the rear wall and babinet of loading board and partition plate and babinet and the right wall of babinet surround, its inside is equipped with limewash;The row Cinder notch is arranged in the left wall or antetheca of babinet, positioned at the lower section of installing plate, can be opened and closed, during closing sealing do not leak Water;The partition plate is installed on the antetheca rear of babinet, parallel with the antetheca of babinet, its surrounding left wall with babinet, the right side respectively Wall, upper wall, lower wall connection;It is filter layer that can be permeable that the partition plate, which is located at installing plate section below,.
Further, the sink includes downcomer, groove body, outer side guard plate, interior side guard plate;The downcomer installation In groove body bottom, connect with groove body inner cavity, connected by hose with the return pipe of water feeding tank;The groove body is arc upper shed Thin wall cavity body, be made of thin-wall stainless steel, its wall thickness is not more than 1 millimeter, including slot bottom, lateral wall, madial wall, both ends arc Face end socket;The slot bottom is arranged on the lower end of lateral wall and madial wall and both ends cambered surface end socket, and respectively with lateral wall and interior The sealing docking of the lower end of side wall and both ends cambered surface end socket;The slot bottom is made of thin-wall stainless steel;The lateral wall is arc Shape plate, the center of circle and the center of circle of rack workbench of its arc are concentric, its radius is more than the radius of circumference where carrier hole on turntable Plus carrier radius, its arc length is more than or equal to 90 °;The madial wall is arc panel, the center of circle of its arc and rack workbench The center of circle it is concentric, the radius that its radius is less than circumference where carrier hole on turntable subtracts carrier radius, its arc length is more than or equal to 90°;The both ends cambered surface end socket is installed on lateral wall and madial wall both ends, is semicircle, its diameter is equal to lateral wall and inner side Distance between wall, cambered surface both ends are in smoothing junction with lateral wall and madial wall respectively;The outer side guard plate is arranged on the outer of groove body Sidewall upper, in smoothing junction with the lateral wall of groove body, its thickness is identical with the lateral wall of groove body, the lateral wall of its length and groove body Length is identical;The interior side guard plate is arranged on the madial wall upper end of groove body, in smoothing junction with the madial wall of groove body, its length with The madial wall length of groove body is identical;The distance between the outer side guard plate and interior side guard plate are more than the diameter of carrier.
The supply air system includes, wind pushing box, connection flexible pipe, blower, air duct base;The wind pushing box is installed on machine On wind pushing box mounting bracket on the auxiliary table of frame, it is fixedly connected with wind pushing box mounting bracket;The connection flexible pipe is by heat-resisting Flexible material is made, and one end is connected with the air outlet on wind pushing box, and the other end is connected with blower lower end;The blower peace On air duct base, it is fixedly connected with air duct base, height of the blower on air duct base can be adjusted by unclamping retaining element Position;The blower lower end is straight tube, and upper end is curved pipe, its lower end is connected with connection flexible pipe, and upper end curved pipe goes out Wind port is corresponding with the carrier inner cavity on turntable, and the inner cavity of carrier can be accurately blown into from the hot wind of outlet air port blowout;Institute The blower stated is made of thin-wall stainless steel;The air duct base is installed on the work top of rack, is consolidated with work top Fixed connection, blower are passed through in the mounting hole on air duct base, are fastenedly connected by retaining element such as screw.
Further, the wind pushing box includes air-supply babinet, discharge pipe, safety valve body, safe valve plate, safety valve bullet Spring;Wind turbine, hot blast electric heater, solenoid valve of blowing, wind pushing temperature sensor;The air-supply babinet is by thin-wall stainless steel plate system Into being rectangular enclosure body;The discharge pipe is installed on the outlet of air-supply solenoid valve, and one end and the outlet of air-supply solenoid valve connect Connect, the other end is connected with connection flexible pipe;The discharge pipe is made of stainless steel;The safety valve body is installed on air-supply It is rectangular enclosure body on babinet left side wall, being connected one end with air-supply babinet is provided with ventilating opening, and opposite other end is provided with safety Valve plate pilot hole;The safe valve plate is installed in safety valve body, including valve block and guide rod, the valve block are rectangle, One side is contacted with safety valve body and is attached with sealing material, another side is connected with guide rod;The guide rod is installed on valve block not The one side contacted with safety valve body, for cylinder, vertical with valve block surface, one end is connected with valve block, and the other end is from safety valve body On safe valve plate pilot hole in pass through;The safety valve spring is sleeved on the guide rod of safe valve plate, one end and safety Valve plate contacts, and the other end is contacted with the inner wall of safety valve body, and its one end is provided with adjusting gasket, and the adjusting gasket is sleeved on On the guide rod, the pretightning force of spring can be adjusted by adjusting the thickness or number of adjusting gasket;The wind turbine On the left side wall of air-supply babinet, its air outlet is connected with cabinets cavity of blowing, and passes through conducting wire and automatic control system Controller connects;The hot blast electric heater is installed on the inner cavity of air-supply babinet, passes through the control of conducting wire and automatic control system Device connection processed;The air-supply solenoid valve is installed at the air outlet of air-supply babinet, its import is connected with the air outlet, it is exported It is connected with discharge pipe, is connected by conducting wire and the controller of automatic control system;The wind pushing temperature sensor is installed on and send On the side wall of wind box, and the inner cavity of air-supply babinet is stretched into, the gas temperature in wind pushing box body can be detected, by conducting wire and certainly The controller connection of autocontrol system.
The sulfate system includes sulfuric acid case, connecting tube, actuating cylinder, sulfuric acid tank, movable sulfuric acid tank, sulfuric acid liquid level biography Sensor, sulfuric acid temperature sensor;The sulfuric acid case is installed on the sulfuric acid case mounting bracket of the auxiliary table of rack, with sulfuric acid Case mounting bracket is fixedly connected;The connecting tube is flexible stainless steel tube, and one end is connected with sulfuric acid case, and the other end connects with sulfuric acid tank Connect;The connecting tube has two, and connection supply sulfuric acid one end and sulfuric acid flow back one end respectively;The actuating cylinder is installed on On the work top of rack, below work top, it is fixedly connected with work top, under its piston rod and movable sulfuric acid tank Portion connects;The sulfuric acid tank is installed on the work top of rack, is fixedly connected with work top, is arc upper shed cavity Body, including slot bottom and side wall;The slot bottom is arranged on the lower end of side wall, is tightly connected with side wall, and the slot bottom is set respectively It is equipped with the guider of two sulfuric acid flow ducts and movable sulfuric acid tank;The side wall is the arc groove shape of the mouth as one speaks, the center of circle of its arc It is concentric with center of turntable;The height of the side wall is more than the height of carrier, and the width between side wall is more than the straight of movable sulfuric acid tank Footpath;The movable sulfuric acid tank is installed on sulfuric acid tank inner cavity, can do upper and lower branch line movement under the guiding of guider, The movable sulfuric acid tank is the thin wall cavity body of cylindrical upper shed, its intracavity diameter be more than 4 millimeters of carrier outer dia with On, its depth of inner cavity is more than the half of carrier height;The movable sulfuric acid tank lower part is provided with connecting seat, and connecting seat lower part has The external screw thread of internal thread, the specification of its internal thread and the piston rod end of actuating cylinder matches;Connecting seat and sulfuric acid trench bottom Guider suit, and seal;The sulfuric acid liquid level sensor is installed on the side wall of sulfuric acid tank, can detect sulfuric acid tank The liquid level height of interior sulfuric acid, is connected by conducting wire and the controller of automatic control system;The sulfuric acid temperature sensor installation On the side wall of sulfuric acid tank, and extend into the inner cavity of sulfuric acid tank, the temperature of the sulfuric acid in sulfuric acid tank can be detected, by conducting wire with The controller connection of automatic control system.
Further, the sulfuric acid case includes babinet, goes out acid tube, return duct, sulfuric acid pump, sulfuric acid solenoid valve, sulfuric acid electricity Heater;The babinet is made of acid-resistant stainless steel material, is confined air cavity;The acid tube that goes out is arranged on the upper of babinet Wall, is connected with the outlet of sulfuric acid pump, and the other end is connected with connecting tube, is made of acid-resistant stainless steel;The return duct installation In the import of sulfuric acid solenoid valve, it is connected with sulfuric acid solenoid valve, is made of acid-resistant stainless steel;The sulfuric acid pump is by acidproof corrosion-resistant Material is made, and is low speed plunger pump, and installed in box house, its outlet is connected with going out acid tube, its import and the sulfuric acid in babinet Liquid contacts, and the controller of admittance line and automatic control system connects;The sulfuric acid solenoid valve is installed on the upper wall of babinet, Its import is connected with return duct, its outlet is connected with cabinets cavity, is connected by conducting wire and the controller of automatic control system;Institute The sulfuric acid electric heater stated is installed in babinet, and inside sulfate liquid, shell is made of acid-resistant stainless steel, passes through conducting wire It is connected with the controller of automatic control system.
Beneficial effect
The beneficial effects of the present invention are can realize a small amount of cotton-seed ginning automations, safe operation, reliability in laboratory Good, small in volume is pollution-free.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention
1. sensor stand, 2. automatic control systems, 3. carriers, 4. turntables, 5. rabbling mechanisms, 6. racks, 7. water systems, 8. Supply air system, 9. sulfate systems.
Fig. 2 is the structure diagram of the automatic control system of the present invention
21. touch-screen, 22. controllers, 23. turntable servomotors, 24. rabbling mechanism servomotors, 25. bath solenoid valve A, 26. wash by water solenoid valve B, 27. sulfuric acid electric heaters, 28. sulfuric acid pumps, 29. water pumps, 210. wind turbines, 211. hot blast electric heaters, 212. air-supply solenoid valves, 213. air-operated solenoid valves, 214. carrier sense sensors, 215. sulfuric acid liquid level sensors, 216. sulfuric acid Temperature sensor, 217. encoders, 218. hydraulic pressure sensors, 219. wind pushing temperature sensors, 220. sulfuric acid solenoid valves, 221. collection Harness.
Fig. 3 is the structure diagram of carrier
31. bottom, 32. canister portions, 33. guide parts, 34. location divisions, 35. through holes.
Fig. 4 is the structure diagram of the turntable of the present invention
41. work station disk, 42. carrier holes, 43. shafts, the 44. bearing seats of honour, 45. upper bearing (metal)s, 46. lower bearings, 47. bearing (ball) covers, 48. locking nut, 49. shaft couplings.
Fig. 5 is the structure diagram of rabbling mechanism
51. lifting cylinder, 52. times seats, 53. linear bearings, 54. guide rods, 55. upper brackets, 56. stirring motors, 57. stirrings Device, bearing in 58..
Fig. 6 is the structure diagram of blender
571. connecting shafts, 572. cross bars, 573. side bars, 574. center-poles, 575. times segmental arcs.
Fig. 7 is the structure diagram of rack
61. stand leg, 62. work tops, 63. station positioning holes, 64. top chocks, 65. steps, 66. water feeding tanks peace Shelve, 67. auxiliary tables, 68. wind pushing box mounting brackets, 69. sulfuric acid case mounting brackets.
Fig. 8 is the structure diagram of water system
71. water feeding tank, 72. jet water spout A, 73. bath tube socket A, 74. jet water spout B, 75. bath tube socket B, 76. sinks, 25. wash by water Solenoid valve A, 26. bath solenoid valve B.
Fig. 9 is the structure diagram of water feeding tank
711. babinets, 712. return pipes, 713. outlet pipes, 714. pressure water containers, 715. air bags, 716. sinks, 717. slag-drip openings, 718. installing plates, 719. partition plates, 25. bath solenoid valve A, 26. bath solenoid valve B, 218. hydraulic pressure sensors, 29. water pumps.
Figure 10 is the structure diagram of sink
761. downcomers, 762. groove bodies, 763. outer side guard plates, side guard plate in 764..
Figure 11 is the structure diagram of supply air system
81. wind pushing box, 82. connection flexible pipes, 83. blowers, 84. air duct bases.
Figure 12 is the structure diagram of wind pushing box
811. air-supply babinets, 812. discharge pipes, 813. safety valve bodies, 814. safe valve plates, 815. safety valve springs, 210. wind Machine, 211. hot blast electric heaters, 212. air-supply solenoid valves, 219. wind pushing temperature sensors.
Figure 13 is the structure diagram of sulfate system
91. sulfuric acid case, 92. connecting tubes, 93. actuating cylinders, 94. sulfuric acid tanks, 95. movable sulfuric acid tanks, 215. sulfuric acid liquid levels sensing Device, 216. sulfuric acid temperature sensors.
Figure 14 is the structure diagram of sulfuric acid case
911. babinets, 912. go out acid tube, 913. return ducts, 28. sulfuric acid pumps, 220. sulfuric acid solenoid valves, 27. sulfuric acid electric heaters.
Embodiment
In order to further illustrate technical scheme, in conjunction with the embodiment of the brief description of the drawings present invention;Such as Fig. 1 to Figure 14;
The acid-resistant stainless steel plate of 2 millimeters of thickness is selected in this example, is respectively prepared the lower wall of babinet 911, left wall, right wall, antetheca, after Wall, according to the mode that the industry is general, the lid that upper wall is made to disassemble, using the suitable for reading of sealing structure and babinet 911 Carry out sealing connection;Acid-resistant stainless steel pipe is selected, acid tube 912 is made into out, selects 40 mm dia of length of acid tube 912 16 millimeters, the upper wall through babinet 911 is connected with the outlet of sulfuric acid pump 28;It is same to choose acid-resistant stainless steel pipe, choose its length 40 millimeters, 16 millimeters of diameter, as return duct 913, it is connected with the import of sulfuric acid solenoid valve 220;Select the industry general Anti-acid plunger type sulfuric acid pump as sulfuric acid pump 28, be installed on the antetheca of babinet 911, and be fixedly connected with antetheca; Exported and be connected with going out acid tube 912, its import is immersed below the concentrated sulfuric acid liquid level in babinet 911, using conducting wire and automatic control The controller 22 of system 2 processed connects;The general acidproof liquid electromagnetic valve of the industry is selected to be pacified as sulfuric acid solenoid valve 220 Mounted in the upper wall of babinet 911, its import is connected with return duct 913, and outlet is connected with 911 inner cavity of babinet, by conducting wire and automatically The controller 22 of control system 2 connects;The electric heater of the general commercially available stainless steel casing of the industry is selected as sulfuric acid electricity Heater 27, is installed in 911 inner cavity of babinet, and immerses below sulfuric acid liquid level, passes through the control of conducting wire and automatic control system 2 Device 22 processed connects;This completes the implementation of sulfuric acid case 91;Make material as a result of acid-resistant stainless steel, thus it is prolonged resistance to With;Closed structure is employed, prevents acid solution from splashing, improves security;Internal electrical heating is employed, improves addition efficiency, It is and safe and reliable.
Corrugated stainless steel tubing made of the general acid-resistant stainless steel of the industry is selected in this example as connecting tube 92, in this example Two connecting tubes 92 are selected, respectively as acid tube road and reflux line is sent, it is connected with sulfuric acid case 91 and sulfuric acid tank 94 respectively; The commercially available minitype cylinder conduct with magnet ring and electromagnetic switch made of acid resisting material that the industry is general is selected in this example Actuating cylinder 93, is installed on the work top 62 of rack 6, and is fixedly connected with work top 62, its piston rod is worn Cross work top 62 and reach 94 lower part of acid tank, be connected with the connecting seat of movable 95 lower part of acid tank;So be conducive to monitor power The motion state of the piston of cylinder 93, ensures that activity acid tank 95 is in low level when turntable 4 rotates, and is unlikely to and the load on turntable 4 Body 3 produces collision;The acid-resistant stainless steel plate of 1 millimeter of thickness is selected in this example, sulfuric acid tank 94 is made into, sulfuric acid is selected in this example 150 millimeters of the height of groove 94,240 millimeters of center arc radius, 60 ° of center arc length, the width i.e. madial wall of sulfuric acid tank 94 Distance to lateral wall is 150 millimeters;Sulfuric acid tank 94 is installed on the work top 62 of rack 6, and positioned at the second of turntable 4 Immediately below working position, it is fixedly connected with work top 62;Selection activity acid tank 95 is 1 millimeter of wall thickness in this example, 60 millimeters of height, 100 millimeters of intracavity diameter upper shed cylindrical cavity body made of acid-resistant stainless steel plate, lower end set the general connection of the industry Seat, connecting seat are connected with the piston rod end of actuating cylinder 93, and movable acid tank 95 is installed on 94 lumen centers position of sulfuric acid tank, Its upper shed and the carrier hole of the second station of turntable 4 are concentric;The liquid level of the general acid corrosion-resistant of the industry is selected to pass in this example Sensor, as sulfuric acid liquid level sensor 215, is installed on the side wall of sulfuric acid tank 94, and is with automatically controlling by conducting wire The controller 22 of system 2 connects;The temperature sensor of the general acid corrosion-resistant of the industry is selected in this example as sulfuric acid temperature sensing Device 216, is installed on the side wall of sulfuric acid tank 94, and is contacted with the concentrated sulfuric acid liquid of 94 inner cavity of sulfuric acid tank, by conducting wire with The controller 22 of automatic control system 2 connects, and this completes the implementation of sulfate system 9;As a result of 94 He of sulfuric acid tank The mode that movable acid tank 95 combines, is that the cotton seed in carrier 3 supplies the concentrated sulfuric acid, before movable acid tank 95 rises each time, its inner cavity Concentrated sulfuric acid liquid be all identical liquid level, ensure that every time supply carrier 3 in cotton seed the concentrated sulfuric acid uniformity, favorably The time of concentrated sulfuric acid lint is automatically controlled and calculated in realization, while employs automatic control system 2 and controls in sulfuric acid tank 94 The liquid level of the concentrated sulfuric acid and the temperature of concentrated sulfuric acid liquid, and the working time of actuating cylinder 93 so that during concentrated sulfuric acid lint Between have certainty, be easy to control, be hardly damaged cotton seed improve lint quality, ensure germination percentage.
In this example, select the stainless steel plate of 2 millimeters of thickness to be made into air-supply babinet 811, be rectangular enclosure body;Select thin The discharge pipe is installed on the outlet of air-supply solenoid valve 212, one end and air-supply electricity by wall stainless steel tube as discharge pipe 812 The outlet connection of magnet valve 212, the other end are connected with connection flexible pipe;The general structure of the industry made of stainless steel is selected in this example Form, is made safety valve body 813, the safety valve body 813 is installed on the left side wall of air-supply babinet 811, is that rectangle is empty Cavity, is connected one end with air-supply babinet 811 and is provided with ventilating opening, opposite other end is provided with safe valve plate pilot hole, and side is set It is equipped with the lid that can be opened;The mode of rectangle stainless steel plate center connecting cylinder guide rod is selected in this example as safe valve plate 814, the safe valve plate 814 is installed in safety valve body 813, setting end valve block is rectangle, the size and peace of rectangle The inner cavity matching of full valve body 813, and contact one side with safety valve body 813 and be attached with sealing material, another side is connected with guide rod; The guide rod is installed on the one side that contact with safety valve body of valve block, it is vertical with valve block surface for cylinder, one end and Valve block connects, and the other end is passed through out of safe valve plate pilot hole on safety valve body 813;Select the general helical compression of the industry The safety valve spring 815 is sleeved on the guide rod of safe valve plate 814 as safety valve spring 815 by spring, one end with Safe valve plate contact, the other end are contacted with the inner wall of safety valve body 813, so that spring force is remained safe valve block pressure Tightly on the ventilating opening of safety valve body 813, for the pressure that regulation safety valve is opened, installed in one end of safety valve spring 815 There is adjusting gasket, the adjusting gasket is sleeved on the guide rod, by adjusting the thickness or number of adjusting gasket The pretightning force of spring can be adjusted, has thus reached the pressure of regulation safety valve opening, so as to adjust in air-supply babinet 811 Maximum wind pressure;Select the general low pressure blower of the industry that the wind turbine 210 is installed on air-supply babinet 811 as wind turbine 210 Left side wall on, its air outlet connect with air-supply babinet 811 inner cavity, and the air in the external world can be sent to by such wind turbine 210 In wind box 811, the air body formed with certain pressure;Wind turbine 210 is passed through into conducting wire and the controller 22 of automatic control system 2 Connection, in this way, automatic control system 2 can be according to the running parameter of overall various pieces, the start-stop of automatic decision wind turbine 210 And time length;The general tube electric heater of the industry is selected in this example as hot blast electric heater 211, by the hot wind Electric heater 211 is installed on the inner cavity of air-supply babinet 811, is connected by conducting wire with the controller 22 of automatic control system 2, automatically Control system 2 can judge according to the wind pushing temperature of setting and instruct hot blast electric heater 211 to be in certain working status;This The general hot wind solenoid valve of the industry is selected to be installed on the air-supply solenoid valve 212 as air-supply solenoid valve 212 and send in example At the air outlet of wind box 811, its import is connected with the air outlet, its outlet is connected with discharge pipe 812, by conducting wire and automatically The controller 22 of control system 2 connects, and so that automatic control system 2 is according to the working status of turntable, judges and instructs air-supply electricity Magnet valve 212 is in the state opened or closed;The test temperature for selecting the industry general in this example is passed in 100 °C of temperature below The wind pushing temperature sensor 219 is installed on the side wall of air-supply babinet 811 as wind pushing temperature sensor 219 by sensor, And the inner cavity of air-supply babinet 811 is stretched into, the gas temperature in air-supply babinet 811 can be detected, is with automatically controlling by conducting wire The controller 22 of system 2 connects, so that controller 22 is according to temperature test, the working status of instruction hot blast electric heater 211, This completes the implementation of wind pushing box 81.
The wind pushing box 81 is installed on the wind pushing box mounting bracket 68 on the auxiliary table of rack 6, with wind pushing box Mounting bracket 68 is fixedly connected;Corrugated stainless steel tubing is selected so to be conducive to heat air delivery as connection flexible pipe 82 in this example;By institute 82 one end of connection flexible pipe stated is connected with the air outlet on wind pushing box 81, and the other end is connected with 83 lower end of blower;Selected in this example By the use of thin-wall stainless steel as blower 83, be so conducive to heat air delivery;The blower 83 is installed on air duct base 84 On, it is fixedly connected with air duct base 84, blower 83 can be adjusted in wind by unclamping the retaining element being installed on air duct base 84 High and low position and horizontal corner on tube socket 84, can adjust the air outlet of blower 83 and the relative position of 3 inner cavity of carrier;Institute 83 lower end of blower stated is straight tube, and upper end is curved pipe, its lower end is connected with connection flexible pipe 82, the outlet air end of upper end curved pipe Mouth is corresponding with 3 inner cavity of carrier on turntable 4, and the inner cavity of carrier 3 can be accurately blown into from the hot wind of outlet air port blowout, to protect The cotton seed after lint can be dried up by demonstrate,proving hot wind;The general tube socket of the industry is selected in this example as air duct base 84, will be described Air duct base 84 is installed on the work top 62 of rack 6, is fixedly connected with work top 62, blower 83 is on air duct base 84 Passed through in mounting hole, by air duct base 84 retaining element such as screw be fastenedly connected, this completes supply air system 8 Implementation, can so realize the generation and submitting of hot wind, accurately by carrier cotton seed dry up, and with automatic control system 2 Combine closely, realize automatically controlling for air-supply, save the energy.
Thin-wall stainless steel is selected in this example, as downcomer 761, the downcomer 761 is installed on 762 bottom of groove body Portion, connects with 762 inner cavity of groove body, is connected by hose with the return pipe of water feeding tank 71;Groove body 762 is selected in this example as on arc The thin wall cavity body of opening, is made of thin-wall stainless steel, its wall thickness is no more than 1 millimeter, including slot bottom, lateral wall, madial wall, and two Hold cambered surface end socket;The slot bottom is arranged on to the lower end of lateral wall and madial wall and both ends cambered surface end socket, and respectively with outside The sealing docking of the lower end of wall and madial wall and both ends cambered surface end socket;Slot bottom is selected to be made of thin-wall stainless steel, 1 millimeter of thickness;Choosing It is arc panel with the lateral wall, the center of circle of its arc and the center of circle of the workbench 62 of rack 6 are concentric, its radius is more than turntable The radius of circumference where 42 center of circle of carrier hole adds carrier radius on 4, its arc length is more than or equal to 90 °, is so conducive to carrier 3 and exists When being rotated on turntable 4 with turntable 4, do not interfered with sink 76;The madial wall is arranged to arc panel, the circle of its arc The center of circle of the heart and the workbench 62 of rack 6 is concentric, and the radius that its radius is less than 42 place circumference of carrier hole on turntable 4 subtracts carrier 3 radius, its arc length is more than or equal to 90 ° also for generation interference when avoiding rotating with carrier 3, while meets that jet water spout exists Spilling for water caused by bath can be fallen into sink 76;The both ends cambered surface end socket is installed on lateral wall and madial wall two End, is semicircle, its diameter is equal to the distance between lateral wall and madial wall, and cambered surface both ends smoothly connect with lateral wall and madial wall respectively Connect;Select the lateral wall of outer side guard plate 763 and groove body 762 to be integrated in this example, the outer side guard plate 763 is arranged on groove body 762 lateral wall upper end, its thickness is identical with the lateral wall of groove body 762, its length is identical with the lateral wall length of groove body 762, Manufacture so easy to process, while sound construction;Side guard plate 764 and the madial wall of the groove body 762 are in being selected in this example One, sets 764 by the interior side guard plate and puts in the madial wall upper end of groove body 762, the inner side of its length and thickness and groove body 762 Wall length is identical;The distance between the selection outer side guard plate 763 and interior side guard plate 764 are more than the diameter 10-20 millis of carrier 3 Rice, is so conducive to not produce interference and collision when carrier 3 passes through between outer side guard plate 763 and interior side guard plate 764, keeps away at the same time Exempt from gap cross conference cause bath when water can be splashed to outside backplate, cause environmental pollution, this completes the implementation of sink.
In this example, selection babinet 711 is rectangular thin-wall cavity body made of stainless steel plate, is made of six, periphery wall;This Select thin-wall stainless steel that the return pipe 712 is arranged on the upper wall of babinet 711, is located at as return pipe 712 in example Between partition plate 719 and antetheca, the inner cavity between the antetheca and partition plate 719 of babinet 711 connects, herein it is represented all around with Before being in face of a view distant place, nearly Fang Weihou, naturally left and right and up and down, the same hereinafter;The general Buddhist nun of the industry is selected in this example Imperial pipe as outlet pipe 713, so can either anticorrosion can facilitate bending and installation again, the outlet pipe 713 is set Between pressure water container 714 and bath solenoid valve, one end is connected with 714 inner cavity of pressure water container, the other end and bath solenoid valve Water inlet connects;The outlet pipe 713 of selection has two, its export respectively with bath solenoid valve A25 and bath solenoid valve B26 into The mouth of a river connects, and import is connected with 714 inner cavity of pressure water container;The general micro pressure water feeder of the industry is selected in this example as pressure The pressure water container 714, is arranged on the right side of water pump 29 by water container 714, and positioned at partition plate 719 and the rear wall of babinet 711 Between, it is confined air cavity on installing plate 718;Select the air bag conduct of the general micro pressure water feeder of the industry Air bag 715, the air bag 715 is installed in pressure water container 714, the air bag 715 is made close for flexible elastic material Cavity body is closed, filled with gas inside it;The lower wall and installing plate 718 and partition plate for sump 716 by babinet 711 are selected in this example 719 and the rear wall of babinet 711 and the left wall of babinet 711 and the right wall of babinet 711 surround, it is internal be equipped with limewash, its effect Be rinse lint after cotton seed when, cotton seed remained on surface has the concentrated sulfuric acid, can be back in water feeding tank 71 by bath, limewash energy Enough to be neutralized with it, generation gypsum deposition, avoids sulfuric acid solution from polluting and the corrosion to surrounding enviroment;Slag-drip opening 717 is set Put in the left wall of babinet 711 or antetheca, positioned at the lower section of installing plate 718, can open and close, during closing sealing do not leak Water, in such manner, it is possible to which the gypsum of precipitation periodically is cleaned out water feeding tank 71;Stainless steel plate is selected as partition plate 719, in partition plate 719 Complete steel plate is used positioned at 718 top of installing plate, multiple permeable holes are opened up and in its table positioned at the part of 718 lower part of installing plate Filter cloth is adhered in face, and to ensure in limewash and sulfuric acid and the gypsum precipitate of generation does not enter in sump 716, and clear water can Entered by 719 lower part of partition plate in sump 716, being used for bath;The partition plate 719 is installed on to the antetheca of babinet 711 Rear, parallel with the antetheca of babinet 711, the left wall with babinet 711, right wall, upper wall, lower wall are connected its surrounding respectively;Thus Complete the implementation of water feeding tank 71, ensure that flushing supply water while, can neutralisation of sulphuric acid residual, reduce the pollution to environment, Improve security.
The water feeding tank 71 is installed in rack 6 and is connected with the water feeding tank mounting bracket 66 in rack 6;Selected in this example Thin-wall stainless steel selects the general tube socket structure of the industry as bath tube socket 73A as jet water spout A72 and jet water spout B74 With bath tube socket B75;The jet water spout A72 is installed on bath tube socket A73, is relied on bath tube socket A73 and is installed on punching Screw lock connection on water tube base A73;It is straight tube to select the jet water spout A72 lower ends, and upper end is curved pipe, lower end for into Water end (W.E.), upper end are water outlet, and the water inlet end is connected with the water outlet for the solenoid valve A25 that washes by water by hose, the water outlet The water outlet at end is corresponding with the inner cavity of the carrier 3 on turntable 4, its current flowed out can accurately flow into the interior of the carrier 3 Chamber;The bath tube socket A73 is installed on the work top 62 of rack 6, is fixedly connected with the work top 62 of rack 6; The jet water spout B74 is installed on bath tube socket B75, is connected with bath tube socket B75;Set under the jet water spout B74 It is curved pipe to hold as straight tube, upper end, and lower end is water inlet end, and upper end is water outlet, and the water inlet end is with bath solenoid valve B26's Water outlet is connected by hose, and the water outlet of the water outlet is corresponding with 3 inner cavity of carrier on turntable 4, its current flowed out The inner cavity of the carrier 3 can accurately be flowed into;Selected in this example and pacify the jet water spout A72 and jet water spout B74 water outlets Shower nozzle is filled, can so increase the uniformity of bath, the diameter of its shower nozzle is less than the diameter of 3 inner cavity of carrier;Will be described The tube socket B75 that washes by water is installed on the work top 62 of rack 6, is fixedly connected with the work top 62 of rack 6;By the sink 76 are installed on the work top 62 of rack 6, its groove body arc center radius and arc radius phase where carrier hole on turntable 4 Together, that is to say, that the arc center of sink 76 is overlapped with the cylindrical center of carrier 3;This completes the reality of water system 7 Apply, the cotton seed after lint can be rinsed in time by having, and the water of flushing recycles saving resource, and the water after flushing, which passes through, to be neutralized, The characteristics of avoiding the pollution to environment.
Stainless steel tube is selected in this example, installing plate is respectively welded at the both ends of stainless steel tube as stand leg 61, is selected in this example With 4 stand legs 61,4 stand legs 61 are separately mounted to the lower section of work top 62, are connected with work top 62;So be conducive to subtract Light weight, saves material;The stainless steel plate of 8 millimeters of thickness is selected to be made into the circular conduct of 600 millimeters of diameter in this example Work top 62, is installed on 61 upper surface of stand leg, its upper and lower two plane is vertical with stand leg 61 by work top 62;Select pin hole and Threaded hole is combined into station positioning hole 63, is arranged on work top 62, shares six groups, with the station one on turntable 4 One corresponds to, and is evenly arranged on the circumference concentric with 62 center of circle of work top;Select the bearing block structure difference that the industry is general As top chock 64 and step 65, top chock 64 and step 65 are arranged on to the circle centre position of work top 62, And respectively above the work top 62 and in the following, and protrude the upper and lower surface of work top 62, ensure its step The diameter in hole is identical with the outside diameter of the metal (upper on turntable 4, its middle through-hole is more than the outside diameter of upper bearing (metal) inner ring, and depth is less than The thickness of the upper bearing (metal);Rectangle stainless steel plate is selected in this example respectively as water feeding tank mounting bracket 66, wind pushing box mounting bracket 68th, sulfuric acid case mounting bracket 69;The water feeding tank mounting bracket 66 is installed on auxiliary table 67, and it is corresponding positioned at turntable 4 Bath station below, be provided with it with the matched mounting structure of water feeding tank, select threaded hole to be installed as this in this example Structure;Stainless steel plate is selected to be used as auxiliary table 67 in this example, it is and each by auxiliary table 67 installed in the middle part of stand leg 61 A stand leg 61 is fixedly connected with connection, its upper surface is parallel with the plane of work top 62;Wind pushing box mounting bracket 68 is installed on auxiliary Help on workbench 67, be connected with auxiliary table 67, using threaded hole as with the matched mounting structure of wind pushing box, and positioned at turn The lower section of corresponding blowing hot-air station on disk 4;Sulfuric acid case mounting bracket 69 is installed on auxiliary table 67, with auxiliary table 67 connections, are provided with and 91 matched mounting hole of the sulfuric acid case of sulfate system 9 on it;This completes the implementation of rack 6; With can 4 stable operation of supporting wheel, each functional component is installed, small, function is complete, save floor space, it is corrosion-resistant The characteristics of.
The stainless steel round steel of 8 millimeters of diameter is selected to weld internal diameter and stirring electricity at an upper portion thereof as connecting shaft 571 in this example The identical set of arbor diameter, the side of set set trip bolt hole, lower end and 572 vertical welding of cross bar;2 millimeters of thickness is selected, 8 millimeters of width, the stainless steel plate that 80 millimeters of length are vertical in connecting shaft 571 by the centre of cross bar 572 as cross bar 572 Welding, both ends and 573 vertical welding of side bar;Select side bar 573 and lower segmental arc 575 to be structure as a whole in this example, select The stainless steel wire that 3 millimeters of diameter, is molded using mould, and the outside radius for ensureing lower segmental arc 575 is 40 millimeters, two sides Distance between the outer side bus of bar 573 is 80 millimeters, and the length of side bar 573 is 100 millimeters;By the end of two side bars 573 Portion and the both ends vertical welding of cross bar 572, and it is parallel with connecting shaft 571;So cotton seed surface is not destroyed in stirring;Select The stainless steel wire that 3 millimeters of diameter as center-pole 574, by center-pole 574 be welded on cross bar center and lower segmental arc 575 arc top it Between, it is in same plane with two side bars 573, this completes the implementation of blender, has and can adapt to carrier 3 Interior oscilaltion and the function of stirring, because mixing part outer surface is smooth arc-shaped surface, therefore do not produce destruction to cotton seed; Have light-weight at the same time, rotator inertia is small, therefore easily controllable;Due to there is center-pole 574, overall stiffness is added, it is persistently resistance to With.
The general commercially available minitype cylinder with magnet ring and magnetic switch of the industry is selected in this example as lifting cylinder 51, lifting cylinder 51 is installed on lower seat 52, is fixedly connected with lower seat 52, its piston rod is connected with middle bearing 58, by magnetic force Switch is connected with the controller of automatic control system 2, easy to monitor the piston present position of lifting cylinder 51;Selected not in this example Steel plate become rusty as lower seat 52, is provided with two guide rod mounting holes and side sets trip bolt hole, under described Seat 52 is installed on the lower end of guide rod 54, is fixedly connected with guide rod 54;The general commercially available straight line of the industry is selected in this example Move ball bearing and be used as linear bearing 53, two are selected in this example, by the linear bearing 53 on middle bearing 58, It is fixedly connected with middle bearing 58;The internal diameter of linear bearing 53 is identical with the outside diameter of guide rod 54;12 millimeters of diameter is selected in this example Stainless steel round steel as guide rod 54, select two, the guide rod 54 be installed between upper bracket 55 and lower seat 52, The upper end is connected with upper bracket 55, and lower end is connected with lower seat 52, and middle part passes through linear bearing 53, can be in 53 endoporus of linear bearing In it is for linear motion;Two 54 parallel installations of guide rod, centre-to-centre spacing between two guide rods 54 with two linear bearings 53 The heart can so ensure that guide rod 54 easily does standard straight-line movement without producing deflection away from identical;Selected in this example stainless Steel plate is as upper bracket 55, by the upper bracket 55 installed in the upper end of guide rod 54, one end of upper bracket 55 and guide rod 54 connections, the other end are provided with stirring motor 56 and blender 57, and the length of upper bracket 55 should be guaranteed that guide rod 54 to stirring The distance between device 57 is more than 3 center of carrier to the distance of disk edge;Micro servo motor is selected in this example as stirring electricity The stirring motor 56, is installed on 57 one end of blender of upper bracket 55, is fixedly connected with upper bracket 55, its power by machine 56 Output shaft is fixedly connected with blender 57, and power output shaft can drive blender 57 to rotate when rotating;The stirring motor 56 are connected by conducting wire with the controller 22 of automatic control system 2, can be realized and be automatically controlled its rotation or stop;By described in Blender 57 be installed on the power output shaft of stirring motor 56, ensure that its maximum rotating diameter is less than carrier internal diameter 1-2 millis Rice;Bearing 58 in the general shaft base structure conduct of the industry is selected, the middle bearing 58 is installed on to the work top of rack 6 On 62, it is fixedly connected with work top 62, ensures that the position of blender 57 after installing is in directly over the center of carrier 3;Institute The mounting hole on installation mounting hole, with 6 upper table face 62 of rack is set to match and use bolt tight on the middle bearing 58 stated Gu;The mounting hole of linear bearing 53 is set at the same time, and the size in hole is matched with the outside diameter of linear bearing 53, the centre-to-centre spacing in hole and two The centre-to-centre spacing of guide rod 54 is identical, and this completes the implementation of rabbling mechanism 5, having can be in homogeneous soft stirring lint Cotton seed, ensures that lint is uniformly quick, while stirs and lift and be implemented in combination with automatically controlling with automatic control system 2, operation side Just, reliable operation.
Select the stainless steel plate of 10 millimeters of thickness that the circular discs of 600 millimeters of diameter are made in this example, in its center of circle, lower part is set Mounting base is put, the mounting base circle of position cylindricality hollow body, its center of circle and circular discs are concentric, its diameter of bore and 43 diameter of shaft Identical, its side wall is provided with bolt hole, as work station disk 41, the work station disk 41 is installed on 43 top of shaft, with shaft 43 are fixedly connected;Select circular hole that the carrier hole 42 is arranged on to the upper surface of work station disk 41 as carrier hole 42 in this example, And the thickness of disk vertical with 41 upper surface of work station disk and through work station disk 41;It is 6 that carrier hole 42 is selected in this example, is uniformly divided Cloth is on work station disk 41 and is evenly distributed on the reference circle for being 480 millimeters with 41 concentric diameter of work station disk;6 loads The circumferentially distributed homogeneity error of body opening is not more than 0.05 millimeter;Hollow stainless steel tube both ends welding solid shafting is selected to make in this example For shaft 43, the shaft 43 is installed on to the lower end of work station disk 41, is bolted to connection with work station disk 41;So it is The weight for mitigating shaft 43 reduces rotary inertia at the same time;The general bearing block structure of the industry is selected in this example as on bearing Seat 44, is arranged on 43 lower end of shaft by the bearing seat of honour 44, is integrated in this example using the bearing seat of honour with shaft 43;This example Middle selection taper roller radial thrust bearing is mounted on bearings by the upper bearing (metal) 45 as upper bearing (metal) 45 and lower bearing 46 The lower part of seat 44, its inner ring are contacted with the bearing seat of honour 44, its outer ring coordinates with the top chock 64 in rack 6 installs, so just It is identical with turntable gravity direction that gravity direction is born in bearing;The lower bearing 46 is installed on 47 top of bearing (ball) cover, its Inner ring is contacted with bearing (ball) cover 47, its outer ring coordinates with the step 65 in rack 6 installs;The upper bearing (metal) 45 and lower axle Hold 46 opposite installations, that is, upper bearing (metal) 45 big end upper, the big end of lower bearing 46 is under, in order to the stress of two bearings Direction is opposite so that the rotation of shaft 43 is more stablized;The general bearing (ball) cover structure of the industry is selected as bearing (ball) cover 47, The bearing (ball) cover 47 is installed on to the lower end of lower bearing 46, upper surface is contacted with the inner ring end of lower bearing 46;In this example Select the nut for meeting national standard of closely-pitched regular screw threads endoporus that the locking nut 48 is installed as locking nut 48 Threaded shank portion in 43 lower part of shaft, positioned at the lower end of bearing (ball) cover 47;Cylindrical shape shaft coupling is selected in this example as shaft coupling The shaft coupling 49, is installed on the bottom of shaft 43 by device 49, and the turntable with shaft 43 and automatic control system 2 is watched respectively The power output shaft for taking motor is fixedly connected;The shaft coupling 49 and shaft 43 and the company of turntable servomotor power output shaft Connect and use circular cone pin connection, can so ensure connection fastening gapless, ensure the rotation precision accurate conduction of servomotor to Turntable 4, this completes the implementation of turntable 4, has slow-roll stabilization, indexing is accurate, ensure that the accurate of each functional component The characteristics of work.
In this example, the internal diameter for selecting carrier 3 is 90 millimeters, makes carrier 3 using following methods in this example, method one, is adopted With 0.3 millimeter of stainless steel plate of thickness, 2 millimeters of diameter, 2 millimeters of spacing is gone out on stainless steel using numerical control punching machine Hole is covered with whole stainless steel plate, the steel plate for breaking through hole is extended using mould, be molded, make radius as 45 millis as through hole 35 The semispherical surface of rice and straight tube, bottom 31 and canister portion 32 respectively as carrier 3, will extend molding bottom and canister portion combination Body, using lathe by its it is suitable for reading cut flat with neat, it is highly 50 millimeters to keep canister portion, as canister portion 32;Adopted using ring stainless steel plate With lathe process into 90 millimeters of internal diameter, 120 millimeters of outside diameter, the annular of 18 millimeters of height, then go out outside diameter in annular one end car and be The step of 100 8 millimeters of height is as guide part 33, and remaining annular is used as location division 34, in the internal diameter car of guide part 33 Go out 90.6 millimeters of diameter, the step of 6 millimeters of height, suitable for reading by canister portion 32 butts up against this step, 5 millimeters deeps is inserted into, using argon Arc-welding is firm by joint weld, then using lathe that weld seam turning is smooth, just completes the implementation of carrier 3;Method two, uses 0.3 millimeter of string diameter, the stainless (steel) wire that 2 millimeters of aperture, shaping is amplified using mould, then cut flat with it is suitable for reading, as bottom 31 With canister portion 32, hole on steel wire is as through hole 35, and the production method of its location division 34 and guide part 33 is identical with method one, so After weld, process smooth weld bond, just complete the implementation of carrier 3;The rigid good dimensional stability of steel plate punching in method one;Method Two steel wire cost is low;High using this sample making process precision, cost is low, and bottom can be concentrated on easy to cottonseed amount hour, Beneficial to the cooperation of blender and bottom interior wall;2 millimeters of diameter for selecting through hole 35 is after solving that through hole 35 is excessive and causing lint Cotton seed leak out, 35 diameter of through hole is too small, sulfuric acid disengaging bearer rate it is slow the problem of;The outside diameter of guide part 33 is more than canister portion at the same time 32 outside diameter, is conducive to installation of the guide part on turntable 4, and inside is conducive to the disengaging of blender, can ensure location division 34 Lower face it is vertical with guide part 33, be conducive to positioning after carrier 3 do not tilt, be conducive to blender disengaging;Be conducive to a small amount of cottons Seed and diminution overall volume, while be conducive to stirring operation and be put into taking-up cotton seed;Each position is all made of acid-resistant stainless steel, Therefore it is corrosion-resistant, service life length;In order to prevent because being worn after 3 usage time of carrier length, therefore when blender 57 stirs Carrier 3 is rotated with blender 57, can open up a notch in the outer edge of the location division 34 of carrier 3, is being turned accordingly Positioning pin is set on disk 4, when installing carrier 3, notch is stuck on positioning pin, you can prevents carrier 3 with blender 57 The problem of rotation.
Stepped arc control cabinet is made using stainless steel plate in this example, convenient to be installed in rack 6, inside also accommodates More to control element;The control cabinet is installed in rack 6, is fixedly connected with rack 6;It is general using the industry in this example Touch-screen as touch-screen 21, the touch-screen 21 is installed on control cabinet, its screen is emerging in control cabinet outer surface, Observation and operation touch-screen 21 can be facilitated, be connected by circuit with controller 22;Industrial controlling PLC conducts are selected in this example Controller 22, the controller 22 is installed in control cabinet, passes through conducting wire and the information gathering element of the system(Sensing Device)And executive component(Driving element and heating element and control electromagnetic valve coil)Connection;The turntable servomotor 23 is pacified In rack 6, positioned at the lower section of 6 work top 62 of rack, the shaft 43 of its power output shaft and turntable passes through shaft coupling 49 It is fixedly connected, its circuit is connected by conducting wire with controller 22;Select the circuit system of micro servo motor to be used as in this example to stir The private for mixing mechanism takes motor 24, the rabbling mechanism servomotor 24 is installed on rabbling mechanism 5, with rabbling mechanism 5 Blender axis connection, and be connected by conducting wire with controller 22;The commercially available liquid control electricity that the industry is general is selected in this example The bath solenoid valve A26 is installed on water system 7 by magnetic reversal valve as bath solenoid valve A25 and bath solenoid valve B26 Water feeding tank 71 on, its input end with pressure water container 714 be connected, its port of export is connected with jet water spout A72, its circuit passes through conducting wire It is connected with controller 22;The bath solenoid valve B26 is installed on the water feeding tank 71 of water system 7, its input end and pressure Water container 714 connects, its port of export is connected with jet water spout B74, and is connected by conducting wire with controller 22;By sulfuric acid electric heater 27 are installed in the sulfuric acid case of sulfate system 9, are made of resistant material, are connected by conducting wire with controller 22;Will be described Sulfuric acid pump 28 is installed in the sulfuric acid case of sulfate system 9, is made of resistant material, is connected with controller 22;By the water Pump 29 is installed in the water feeding tank 71 of water system 7, is connected with controller 22;The wind turbine 210 is installed on supply air system 8 Wind pushing box 81 outside, be connected with controller 22;The hot blast electric heater 211 is installed on to the air-supply 81 of supply air system 8 In case, it is connected with controller;Described air-supply solenoid valve 212 is installed on outside the wind pushing box 81 of supply air system 8, by its into Air port is connected by pipeline with 81 inner cavity of wind pushing box, its air outlet is connected by pipeline with blower 83, and is connected with controller 22 Connect;The general commercially available two combined pneumatics solenoid directional control valve of the industry is selected in this example as air-operated solenoid valve 213, will be described Air-powered electromagnetic 213 is installed in control cabinet, its import is connected with source of the gas, and outlet is connected with execution cylinder and lifting cylinder respectively, It is connected by conducting wire with controller;In this example select the industry it is general close to switch as carrier sense sensor 214, by institute The carrier sense sensor 214 stated is installed on sensor stand 1, its position is located at the first station of turntable 4, is able to detect that Whether carrier 3 is installed on turntable 4, is connected by conducting wire with controller 22;The sulfuric acid liquid level sensor 215 is installed on In the sulfuric acid tank 94 of sulfate system 9, the liquid level in sulfuric acid tank 94 can be detected, is made of resistant material, passes through conducting wire It is connected with controller 22;The sulfuric acid temperature sensor 216 is installed in the sulfuric acid tank 94 of sulfate system 9, can detected The temperature of 94 sulfate liquids, is made of resistant material in sulfuric acid tank, is connected by conducting wire with controller 22;This is selected in this example The encoder 217 is installed on 43 lower end of shaft of turntable 4 as encoder 217 by the rotary encoder of industry universal, It is connected by conducting wire with controller 22, the real-time rotational angle of turntable 4 can be detected and feed back to controller 22;By the water Pressure sensor 218 is installed in the pressure water container 714 of water system 7, the hydraulic pressure in pressure water container 714 can be detected, by leading Line is connected with controller 22;The wind pushing temperature sensor 219 is installed in the wind pushing box 81 of supply air system 8, can visited The gas temperature in wind pushing box 81 is surveyed, is connected by conducting wire with controller 22;The sulfuric acid solenoid valve 220 is installed on sulfuric acid On case 91, it is connected with sulfuric acid return duct 913, is connected by conducting wire with controller 22;Stranded cable is selected in this example as line concentration Beam 221, all parts connected by conducting wire are all attached using collection harness 221, thus are avoided that the confusion of line, at the same time The failure of each connection of easy procuratorial work;This completes the implementation of automatic control system 2, has control accurate, automates journey The characteristics of degree is high, small convenient operation;In application, the start button trigger controller 22 on touch-screen 21 instructs the private clothes of turntable Motor 23 starts, and stops after rotating 60 ° of angles, and at this time, encoder 217 records the rotation angle of turntable 4, and transmits information to control Device 22 processed, is modified the rotation angle of turntable servomotor 23 if any error, controller 22 after contrast, ensures turntable 4 Rotational accuracy;After turntable servomotor 23 rotates first 60 ° of angle, lifting of the instruction of controller 22 installed in rabbling mechanism 5 The air-operated solenoid valve 213 of cylinder 51 is inflated to 51 lower part of lifting cylinder, promotes the piston stroking upward of lifting cylinder 51, and cylinder body drives and leads It is advanced under to bar 54 and blender 57 inside carrier 3, controller 22 instructs rabbling mechanism servomotor 24 to start, and drives stirring Device 57 rotates, while controller 22 instructs the air-operated solenoid valve 213 of actuating cylinder 93 to be inflated to the lower part of actuating cylinder 93, promotes Piston stroking upward, so that 95 uplink of drive activity acid tank, the lower part of carrier 3 is immersed in movable acid tank 95;Reached between upon agitation To after setting time, controller 22 instructs the air-operated solenoid valve 213 of lifting cylinder 51 to commutate, and is inflated to the top of lifting cylinder 51 And lower part return-air, piston move downward, cylinder body drives guide rod 54 and blender 57 to move upwards, leaves carrier 3, instructs at the same time The air-operated solenoid valve 213 of actuating cylinder 93 commutates, and is the descent of piston of actuating cylinder 93,93 downlink of drive activity acid tank, leaves Carrier 3;After the off-position time of turntable 4 setting time is reached, this off-position time is based on cotton seed and concentrated sulfuric acid time of contact Time;Controller 22 instructs turntable servomotor 23 to rotate 60 ° of angles, again off-position, when turntable servomotor 23 turns over second Behind 60 ° of angles during off-position, controller 22 instructs bath solenoid valve A25 to open in addition to the instruction that first time off-position is sent, to Wash by water 3 inner cavity of carrier;When second of off-position time then, controller 22 instructs turntable servomotor 23 to rotate 60 ° of angles again, so Third time off-position afterwards, at this time, controller 22 instruct bath solenoid valve in addition to repeating instruction for the first time and instructing for second B26 is opened, and is washed by water into carrier 3, and after third time off-position, the 4th instruction turntable servomotor 23 of controller 22 continues to turn 60 ° of angles are moved, then the 4th off-position, at this time, controller 22 instructs air-supply solenoid valve in addition to repeating instruction above 212 open, to 3 inner cavity blowing hot-air of carrier;After the 4th off-position, controller 22 instructs turntable servomotor 23 to revolve again Turn 60 ° of angles, then the 5th off-position, by manually removing the carrier 3 for the cotton seed completed equipped with lint from turntable 4, collect cotton Kind;After 5th off-position, controller 22 instructs turntable servomotor 23 to rotate 60 ° of angles again, and then the 6th off-position, complete Into a working cycles;In this working cycles, if carrier sense sensor 214, which can't detect, carrier 3 on turntable 4, When then this station rotary is to each station, the operating mechanism positioned at the station is failure to actuate;If sulfuric acid liquid level sensor 215 is examined Measure sulfuric acid liquid level and do not reach setting value, then controller 22 instructs sulfuric acid pump 28 to open, and sulfuric acid is injected into sulfuric acid tank, until liquid Position stops after reaching setting value section;If the sulfuric acid temperature that sulfuric acid temperature sensor 216 is detected in sulfuric acid tank 94 does not reach Setting value, then controller 22 instruct sulfuric acid pump 28 and sulfuric acid solenoid valve 220 and sulfuric acid electric heater 27 to open, in sulfuric acid tank 94 Sulfate liquid carry out circulating-heating, stop after reaching design temperature;If the hydraulic pressure that hydraulic pressure sensor 218 detects is not up to To setting value, then controller 22 instructs water pump 29 to start, and the water filling into pressure water container 714, stops after reaching pressure set points Only;If wind pushing temperature sensor 219, which detects wind pushing temperature, does not reach setting value, controller 22 instructs hot blast electric heater 211 start, and to other heating in wind pushing box 81, stop after temperature reaches setting value.
In this example select the industry it is general close to switch bracket as sensor stand 1, sensor stand 1 is installed on Above rack 6, positioned at charging operating position, the carrier sense sensor 213 on sensor stand 1 is with being located at the first work Make that the carrier 3 of position is corresponding, and whether the loading station being able to detect that on turntable 4 has carrier 3 to exist;By the automatic control System 2 processed is installed in rack, passes through conducting wire and power supply and compressed air source and the sensing installed in each information gathering point Device connects, while is connected with each power motor, electric heater unit;The carrier 3 is installed on turntable 4;Institute in this example The carrier 3 stated has six, corresponding with six carrier holes on turntable 4 respectively;The carrier 3 is sleeved on the load on turntable 4 In body opening, connect, can freely be removed and placed into, when present apparatus running hours, six carriers with turntable 4 by dead weight 3 at the same time on turntable 4, when single work, only a carrier 3 is on turntable 4;The turntable 4 is installed on rack 6 On, it can be rotated in rack, its lower end is connected with turntable servomotor;Six work are evenly distributed with the turntable 4 Position, in sequence using 1 position of sensor stand as the first operating position, rotates counterclockwise and is followed successively by the second to the 6th work Position;The rabbling mechanism 5 is installed in rack 6, the position of its blender and operating position when stopping operating of turntable It is corresponding;The rack 6 is installed on to the lower section of turntable 4;The water system 7 is installed in rack 6, the with turntable Three and the 4th station is corresponding, and is connected with automatic control system 2;The supply air system 8 is installed in rack 6, with turning 5th station of disk 4 is corresponding, and is connected with automatic control system 2;The sulfate system 9 is installed in rack 6, with turning The second station of disk 4 is corresponding;The solenoid valve of the pneumatic system is installed in the control cabinet of automatic control system 2, held Promoting the circulation of qi cylinder is installed on sulfate system 9 and rabbling mechanism 5, its control circuit is connected with automatic control system 2, its compressed air is led to Piping is connected with air-operated solenoid valve and execution cylinder;This completes the implementation of the whole device of the present invention.
In application, manually the cottonseed for needing lint is put into carrier 3, and the carrier 3 equipped with cotton seed is put into turntable 4 First station, the time that setting carrier 3 soaks in concentrated sulfuric acid, that is, the movable acid tank 95 of sulfate system 9 rise to height The residence time of position, and turntable 4 turn over the time of a station, and concurrently set flushing period, the temperature of sulfate liquid, punching The parameters such as water pressure, wind pushing temperature, operate on touch-screen 21, and wherein controller 22 is set, and are wanted when default parameter does not reach When asking, turntable 4 does not rotate, and rabbling mechanism 5 is failure to actuate, and movable acid tank 95 does not rise, and water system 7 is not washed by water, and supply air system 8 is not Blowing, that is, corresponding solenoid valve are failure to actuate;After the parameter request of setting is reached, press startup on touch-screen 21 by Button, the carrier sense sensor 213 on sensor stand 1 send signal, and controller 22, which obtains, the existing letter of carrier 3 After number, next station is instructed to work, if can't detect the presence of carrier 3, next station does not work, at this time turntable 4 can rotate, and so be conducive to be spaced station placement carrier 3 without influencing complete machine work;When the carrier 3 equipped with cotton seed is with turntable 4 when rotating to second station, and turntable 4 stops operating, and controller 22 instructs rabbling mechanism 5 to start to work, and blender 57 declines, and stretches Enter to the inside of carrier 3 and rotated according to the rotating speed of setting, stir the cotton seed in carrier 3, meanwhile, movable acid tank 95 rises, and will carry In the concentrated sulfuric acid in the lower part immersion activity acid tank 95 of body 3, after setting soaking time is reached, movable acid tank 95 declines, and departs from Carrier 3, at this time the electromagnetic switch on actuating cylinder 93 detect the movement of piston upper magnetic ring, send signal and send controller to 22, at this time, controller 22 sends instruction, and turntable 4 is only possible to be allowed to rotate, if this electromagnetic switch does not have signal to send control to Device 22 processed, then turntable 4 is not to be allowed to rotate, because if movable acid tank 95 is in a high position, will can be stirred in the rotation of turntable 4 Mechanism 5 is mixed to damage, or damage turntable 4;Because movable acid tank 95 rises after being filled every time from sulfuric acid tank 94, therefore living Sulfate liquid in dynamic acid tank 95 be every time it is full, therefore, as long as the height that adjusting activity acid tank 95 rises, then each carrier The sulfuric acid amount of 3 immersions is identical;When the liquid level in sulfuric acid tank 94 is less than setting value, sulfuric acid pump 28 starts, to sulfuric acid tank 94 Interior supply sulfuric acid;When the sulfuric acid temperature in sulfuric acid tank 94 is less than setting value, sulfuric acid electric heater 27 starts, and opens sulfuric acid pump 28 and sulfuric acid solenoid valve 220, circulating-heating is carried out to the sulfate liquid in sulfuric acid tank 94, is stopped after reaching design temperature; Turntable 4 continues to rotate, and when turntable 4 rotates to 3rd station, turntable 4 stops, and the jet water spout A72 of water system 7 starts to load 3 inner cavity of body is washed by water, and as needed, can be arranged rabbling mechanism 5 at the same time in this station and later station, be accomplished while washing by water While stirring;After turntable 4 stops reaching setting time, turntable 4 continues to rotate, when turntable 4 rotates to four stations, bath Pipe B74 starts to wash by water to positioned at 3 inner cavity of carrier of the 4th station, when 3rd station and the bath of the 4th station, in carrier 3 Backplate on the sink 76 of outer both sides stops the water spilt from carrier 3, forces water to return in sink 76, is flowed by downcomer 761 Return in water feeding tank 71;When the pressure of water in water feeding tank 71 does not reach setting pressure range, water pump 29 is started to work, to the pressure water capacity Injection water in device 714, until reaching setting pressure, water pump 29 is stopped;Due to water feeding tank 71 it is built-in be limewash, pass through After the current of flushing return water feeding tank 71, continue to supply water to pressure water container 714 by precipitating and filtering from water pump 29;When sediment reaches When to a certain extent, slag-drip opening 717 is opened, sediment is removed, and add fresh limewash, and measure its pH value to continue Work;After reaching the 4 off-position time of turntable, turntable 4 continues to rotate, and when carrier 3 rotates to five stations, supply air system 8 is blown Air hose 83 starts to 3 inner cavity blowing hot-air of carrier, and the moisture on cotton seed in carrier 3 is dried up, and controls the temperature of blowing, temperature at this time It is excessive, cotton seed can be burnt out, temperature is too low, and dewatering speed is slow, as needed, can also install rabbling mechanism 5 additional in blowing station, with Accelerate to air-dry speed;When temperature of drying is less than setting value, wind pushing temperature sensor 219 sends signal and sends controller to 22, controller 22 instructs hot blast electric heater 211 to start, and the air in air-supply babinet 811 is heated, until reaching design temperature Stop;Low pressure blower 210 is blown into air-supply babinet 811, is caused if blower 83 does not work for a long time in air-supply babinet 811 During hypertonia, air pressure promotes safe valve plate 814 to overcome spring force, and safe valve plate 814 is opened, and air is from safety valve body 813 Discharge into the atmosphere at place;When the 4 off-position time of turntable to after, turntable 4 continues to rotate, when turntable 4 rotates to six stations, turntable 4 stop, and manually take out carrier 3 from turntable 4, and the cotton seed after lint is taken out, is further processed, because in next step Reason such as polishes, coating is safe from harm the person, and the present apparatus does not account for temporarily, so circulation, it becomes possible to continuously to identical product The cotton seed of kind or the cotton seed of different cultivars carry out lint operation, will not mix up different cotton seeds, greatly facilitate agri-scientific research Work of the worker during cotton seeds are cultivated, alleviates work, reduces danger, improve control accuracy, small, Simple in structure, the degree of automation is high.

Claims (7)

1. a kind of carrier, suitable for a kind of cotton-seed ginning device, the cotton-seed ginning device includes sensor stand, automatic control System processed, carrier, turntable, rabbling mechanism, rack, water system, supply air system, sulfate system, pneumatic system;The carrier On turntable;The carrier has six, corresponding with six carrier holes on turntable respectively;The carrier, which is sleeved on, to be turned In carrier hole on disk, connect, can freely be removed and placed into by dead weight and turntable;It is characterized in that:The load Body includes bottom, canister portion, guide part, location division, through hole;The bottom is hemispherical thin-wall construction, and the upper end is put down with canister portion Neat docking;The canister portion is hollow cylinder tubular, its lower end and bottom upper end concordant docking, and the upper end is docked with guide part; The guide part is arranged on the upper end of canister portion, is hollow cylinder tubular, its outside diameter is more than or equal to the outside diameter of canister portion, its internal diameter is big In the internal diameter equal to canister portion, its lower end is docked with canister portion, and the upper end is docked with location division;The location division is arranged on guide part Upper end, docked with guide part, be loop configuration, its outside diameter is more than the outside diameter of guide part, and internal diameter is more than or equal to the interior of guide part Footpath, its lower end are docked with the upper end of guide part, its lower face is cylindrical vertical with guide part;The through hole be arranged on bottom and In canister portion, it is covered with canister portion and bottom physically.
A kind of 2. carrier according to claim 1, it is characterised in that:The minimum that the diameter of the through hole is less than cotton seed is straight Footpath.
A kind of 3. carrier according to claim 1, it is characterised in that:The bottom and the thickness of canister portion are no more than 1 milli Rice.
A kind of 4. carrier according to claim 1, it is characterised in that:The internal diameter of the canister portion is not more than 100 millimeters, no Less than 50 millimeters.
A kind of 5. carrier according to claim 1, it is characterised in that:The length of the guide part is more than or equal to turntable Thickness.
A kind of 6. carrier according to claim 1, it is characterised in that:The outside diameter of the location division is more than guide part More than 15 millimeters of outside diameter, highly more than or equal to 8 millimeters.
A kind of 7. carrier according to claim 1, it is characterised in that:The bottom, canister portion, guide part, location division are all It is made of acid-resistant stainless steel.
CN201810051871.4A 2018-01-19 2018-01-19 A kind of carrier Pending CN107980280A (en)

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Publication number Priority date Publication date Assignee Title
US4083537A (en) * 1976-09-23 1978-04-11 Ring Around Products, Inc. Lint removing apparatus
CN201450755U (en) * 2009-03-26 2010-05-12 马洪彬 Acid delinting machine for cotton seeds
CN201700145U (en) * 2010-08-16 2011-01-12 石河子开发区天佐种子机械有限责任公司 Cotton seed friction delinting machine
CN203723028U (en) * 2014-02-27 2014-07-23 新疆农垦科学院 Rotating piece and lifting handle type miniature cotton seed delinting device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4083537A (en) * 1976-09-23 1978-04-11 Ring Around Products, Inc. Lint removing apparatus
CN201450755U (en) * 2009-03-26 2010-05-12 马洪彬 Acid delinting machine for cotton seeds
CN201700145U (en) * 2010-08-16 2011-01-12 石河子开发区天佐种子机械有限责任公司 Cotton seed friction delinting machine
CN203723028U (en) * 2014-02-27 2014-07-23 新疆农垦科学院 Rotating piece and lifting handle type miniature cotton seed delinting device

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Application publication date: 20180504