CN207755889U - A kind of oil-gas separation mechanism of air compressor - Google Patents

A kind of oil-gas separation mechanism of air compressor Download PDF

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Publication number
CN207755889U
CN207755889U CN201721899239.2U CN201721899239U CN207755889U CN 207755889 U CN207755889 U CN 207755889U CN 201721899239 U CN201721899239 U CN 201721899239U CN 207755889 U CN207755889 U CN 207755889U
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CN
China
Prior art keywords
oil
bottom end
air compressor
separation tank
tank body
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Expired - Fee Related
Application number
CN201721899239.2U
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Chinese (zh)
Inventor
刘亮亮
黄峰
黄一峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yunnan Riside Machinery Co Ltd
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Yunnan Riside Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201721899239.2U priority Critical patent/CN207755889U/en
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Publication of CN207755889U publication Critical patent/CN207755889U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Filtering Of Dispersed Particles In Gases (AREA)
  • Compressor (AREA)
  • Separating Particles In Gases By Inertia (AREA)

Abstract

The utility model discloses a kind of oil-gas separation mechanisms of air compressor,Including air compressor and the air compression pipe being connected to inside air compressor,Air compression pipe outlet side is connected with separation tank body,Separation tank interior is provided with separator,And separation tank base is equipped with collection device,Separator includes the primary metals net for being mounted on separation tank interior,Primary metals net bottom end is connected with concentration bucket,Bucket bottom end is concentrated to be connected with filter core cartridge,Filter core cartridge is internally connected with the fixing pipe being connect with concentration bucket bottom end,Fixing pipe bottom end is connected with buffer disc,Buffering disc side is connected with several swan-necks,Separation tank interior is provided with filter chamber,Several floor height molecular filtration membranes are installed inside filter chamber,Oil-gas Separation is carried out to compressed air by the combined type separating mechanism of separator,Improve aeroscope,Improve subsequent cooling effect,The drip of separation is recycled simultaneously,Avoid secondary pollution.

Description

A kind of oil-gas separation mechanism of air compressor
Technical field
The utility model is related to air compressor technical field, specially a kind of oil-gas separation mechanism of air compressor.
Background technology
Air compressor is a kind of equipment to compressed gas.Air compressor is similar with water pump structure.Most of skies Air compressor is reciprocating-piston, rotating vane or rotary screw.Centrifugal compressor is very big application program.
Air compressor directly drives compressor by motor, and bent axle is made to generate rotary motion, drives connecting rod that piston is made to produce It is raw to move back and forth, cause volume of cylinder to change.Due to the variation of inner pressure of air cylinder, air-filtering is passed air through by intake valve Device (silencer) enters cylinder, and in compression travel, due to the diminution of volume of cylinder, compressed air passes through the effect of air bleeding valve, Through exhaust pipe, check valve (check-valves) enters air accumulator, when pressure at expulsion reaches rated pressure 0.7MPa by pressure switch control It makes and autostop.When reservoir pressure is down to 0.5--0.6MPa, pressure switch couples startup automatically.
And air compressor is just to provide air source power, is the core equipment of pneumatic system, in electromechanical bleed source device Main body, it is the device that the dynamic mechanical energy of original is converted into gas pressure energy, and air compressor has in production building trade now It and is widely applied.
But existing air compressor is primarily present following defect when in use:
(1) since the atmospheric heat after being compressed in air compressor is higher, it is easy to by the lubrication in air compressor Oily carburation by evaporation and air mixing, so that carrying more greasy dirt or impurity in air, not only influence subsequent cooling Effect;
(2) and if the lubricating oil that is carried in air recycled not in time, it is easy to air compressor inner tube Road generates corrosiveness.
Invention content
In order to overcome the shortcomings of that prior art, the utility model provide a kind of oil gas separator of air compressor Structure carries out Oil-gas Separation to compressed air by the combined type separating mechanism of separator, aeroscope is improved, after raising Continuous cooling effect, while by the processing of the drip of separation, secondary pollution is avoided, it can effectively solve the problem that background technology proposed Problem.
Technical solution adopted by the utility model to solve its technical problems is:
A kind of oil-gas separation mechanism of air compressor, including air compressor and the sky that is connected to inside air compressor Air pressure pipe, the air compression pipe outlet side are connected with separation tank body, and the separation tank interior is provided with separation dress It sets, and the separation tank base is equipped with collection device;
The separator includes the primary metals net for being mounted on separation tank interior, and inclination is crossed by the primary metals Netcom Seat is mounted on separation inner tank wall, and the inclined seat upper surface is provided with inclination piece, and the inclination piece surface is coated with nano-silica SiClx oleophobic layer, primary metals net bottom end are connected with concentration bucket, and concentration bucket bottom end is connected with filter core cartridge, the mistake Filter cylinder core inner is connected with the fixing pipe being connect with concentration bucket bottom end, and the fixing pipe bottom end is connected with buffer disc, the buffering Disc side is connected with several swan-necks, and the separation tank interior is provided with filter chamber, the filtering chamber interior walls and swan-neck It is fixedly connected, several floor height molecular filtration membranes is installed inside the filter chamber.
Further, the collection device includes the aggregate bin for being connected to separation tank body bottom end, and the aggregate bin top is logical Conduction pipe is crossed to connect with filter chamber.
Further, the aggregate bin bottom end is connected with concentration cylinder, and the concentration drum outer wall is provided with several radiating fins Piece.
Further, the filtering chamber outer wall is connected with exhaust bucket, and filter chamber is internally provided with several and swan-neck The just opposite oblique impact plate in outlet, the oblique impact plate surface is provided with oleophobic item, and swan-neck bottom end is connected with oil-control Pipe.
Compared with prior art, the utility model has the beneficial effects that:
(1) the utility model using separator to compressed air carry out Oil-gas Separation, by it is knockdown layer by layer Separate mode improves separating effect, improves the purity of air, to improve the cooling effect of subsequent cooler, while also keeping away Exempt from oil stain corrosiveness caused by air compressor internal pipeline, can fully extend whole service life;
(2) the utility model is collected the oil droplet after separation using collection device, not only avoids secondary pollution, and And it convenient for recycling, economizes on resources.
Description of the drawings
Fig. 1 is the global sections structural schematic diagram of the utility model;
Fig. 2 is the oblique impact plate structure schematic diagram of the utility model.
Figure label:
1- air compressors;2- air compression pipes;3- detaches tank body;4- separators;5- collection devices;6- is filtered Room;7- macromolecular filtering films;8- exhaust buckets;9- oblique impact plates;10- oleophobic items;11- oil-control pipes;
401- primary metals nets;402- inclined seats;403- tilts piece;404- nano silicon dioxide oleophobic layers;405- is concentrated Bucket;406- filter core cartridges;407- fixing pipes;408- buffer discs;409- swan-necks;
501- aggregate bins;502- conduction pipes;503- concentrates cylinder;504- radiating fins.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work The every other embodiment obtained, shall fall within the protection scope of the present invention.
As depicted in figs. 1 and 2, the utility model provides a kind of oil-gas separation mechanism of air compressor, including air Compressor 1 and the air compression pipe 2 being connected to inside air compressor 1,2 outlet side of air compression pipe are connected with point From tank body 3, the separation tank body 3 is internally provided with separator 4, and 3 bottom of separation tank body is equipped with collection device 5, The air that entire air compressor is pumped into carries out air compression by air compression pipe 2, and compressed air is transferred to later It detaches inside tank body 3, since the gas temperature of compression is higher, is easy to vaporize lubricating oil so that carry mist of oil in air, pass through Separator 4 carries out Oil-gas Separation, the lubricating oil of the vaporization carried in compressed air or other impurity is filtered out, to improve The purity of compressed air, also improves the cooling effect of subsequent cooler, while also avoiding oil stain in air compressor Corrosiveness caused by portion's pipeline can fully extend whole service life.
The separator 4 includes the primary metals net 401 being mounted on inside separation tank body 3, the primary metals net 401 It is mounted on separation 3 inner wall of tank body by inclined seat 402,402 upper surface of the inclined seat, which is provided with, tilts piece 403, the inclination 403 surface of piece is coated with nano silicon dioxide oleophobic layer 404, and 401 bottom end of primary metals net is connected with concentration bucket 405, described 405 bottom ends of bucket are concentrated to be connected with filter core cartridge 406, the filter core cartridge 406 is internally connected with to be connect with 405 bottom ends of bucket are concentrated Fixing pipe 407,407 bottom end of the fixing pipe are connected with buffer disc 408, and 408 bottom surface of the buffer disc is connected with several bendings Pipe 409, the gas that compression is completed by air compression pipe 2 are discharged into inside separation tank body 3, are filtered by separator 4, To realize efficient Oil-gas Separation so that lubricating oil or other impurity contents in compressed air significantly lower, no Only it is convenient for the subsequent cooling work of air compressor, and improves the degree of purity of air, effectively prevent in air compressor Portion's pipeline causes corrosiveness or abrasive action, to greatly prolong the service life of air compressor.
Specific works are as follows:Enter the compressed air inside separation tank body 3 in primary metals net by air compression pipe 2 First filtering is completed under the action of 401, and the large granular impurity in air is removed, during removing impurity, part oil The oil that stain and 402 surface of inclined seat collide and become liquid is sticked to 402 surface of inclined seat, due to 402 surface of inclined seat It tilts the nano silicon dioxide oleophobic layer 404 that 403 surface of piece is coated with and plays good oleophobic effect so that the oil of liquid is in gravity The lower drippage downwards of effect, falls in outer wall, and the collection device 5 of bottom is transferred to by pipeline, thus by oily effectively recycling, it is complete Cleared up at oil stain, later using concentrating bucket 405 the air after filtering to be transferred to inside filter core cartridge 406, later air by In the cushioning effect of buffer disc 408 so that the inner surface of air and swan-neck 409 comes into full contact with, so that oil stain is fully stagnant The inner wall for staying in swan-neck 409 improves the purity of air to remove the oil of the atomization in air.
As preferred embodiment, the separation tank body 3 is internally provided with filter chamber 6,6 inner wall of the filter chamber with it is curved Curved tube 409 is fixedly connected, and several floor height molecular filtration membranes 7 are equipped with inside the filter chamber 6, the oil being completed at the same time after processing It is drained into inside filter chamber 6, filtration is completed by several floor height molecular filtration membranes 7, since macromolecular filtering film 7 is with good Good ventilative, Water-proof and oil-proof effect so that air is normal through and incoming filter chamber 6 is by buffer disc after cushioning effect 408 and swan-neck 409 cushioning effect so that air is by more gentle after macromolecular filtering film 7, so that being evaporated oil Gas separation process is more stablized.
The collection device 5 includes the aggregate bin 501 for being connected to 3 bottom end of separation tank body, and 501 top of the aggregate bin passes through Conduction pipe 502 is connect with filter chamber 6, while the valve by opening conduction pipe 502, collects the macromolecular filtering film 7 of filter chamber 6 The oil stain of surface drippage, and aggregate bin 501 collects the oil droplet fallen inside separation tank body 3.
501 bottom end of the aggregate bin, which is connected with, concentrates cylinder 503,503 outer wall of concentration cylinder to be provided with several radiating fins Piece 504 while using cylinder 503 is concentrated by drip, passes through multiple radiating fins simultaneously because oil droplet carries certain heat Piece 504 radiates, and the problem of secondary pollution occurs because of high-temperature heating effect evaporation to prevent the oil droplet being collected into.
It should be added that 6 outer wall of the filter chamber is connected with exhaust bucket 8, by the air of final Oil-gas Separation Centralized collection carries out cooling treatment inside exhaust bucket 8, by subsequent cooler, and filter chamber 6 is internally provided with several Just opposite oblique impact plate 9 is exported with swan-neck 409,9 surface of oblique impact plate is provided with oleophobic item 10, utilizes inclination Crash panel 9 makes the air into inside filter chamber 6 collide with oblique impact plate 9, is on the one hand reduced by effect of impact Air velocity so that air can come into full contact with macromolecular filtering film 7, on the other hand so that the oil droplet in air concentrates on inclining On oblique crash panel 9, by oleophobic item 10 so that oil droplet is fallen automatically, oil gas separation is improved.
And 409 bottom end of swan-neck is connected with oil-control pipe 11, the oil extraction of swan-neck 409 is controlled by oil-control pipe 11 so that curved The oil droplet that curved tube 409 is discharged is drained into inside aggregate bin 501, realizes the collection recycling of oil droplet.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this practicality is new in other specific forms Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this practicality is new The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing in the equivalent requirements of the claims will be fallen All changes in justice and range are embraced therein.Any reference numeral in claim should not be considered as limitation Involved claim.

Claims (4)

1. a kind of oil-gas separation mechanism of air compressor, including air compressor (1) and to be connected to air compressor (1) internal Air compression pipe (2), it is characterised in that:Air compression pipe (2) outlet side is connected with separation tank body (3), described Separation tank body (3) is internally provided with separator (4), and separation tank body (3) bottom is equipped with collection device (5);
The separator (4) includes being mounted on the internal primary metals net (401) of separation tank body (3), the primary metals net (401) separation tank body (3) inner wall is mounted on by inclined seat (402), inclined seat (402) upper surface is provided with inclination piece (403), inclination piece (403) surface is coated with nano silicon dioxide oleophobic layer (404), primary metals net (401) bottom end It is connected with concentration bucket (405), the concentration bucket (405) bottom end is connected with filter core cartridge (406), and the filter core cartridge (406) is interior Portion is connected with the fixing pipe (407) being connect with concentration bucket (405) bottom end, and fixing pipe (407) bottom end is connected with buffer disc (408), buffer disc (408) side is connected with several swan-necks (409), and the separation tank body (3) was internally provided with Filter chamber (6), filter chamber's (6) inner wall are fixedly connected with swan-neck (409), and the filter chamber (6) is if internal be equipped with dried layer Macromolecular filtering film (7).
2. a kind of oil-gas separation mechanism of air compressor according to claim 1, it is characterised in that:The collection device (5) include the aggregate bin (501) for being connected to separation tank body (3) bottom end, aggregate bin (501) top passes through conduction pipe (502) It is connect with filter chamber (6).
3. a kind of oil-gas separation mechanism of air compressor according to claim 2, it is characterised in that:The aggregate bin (501) bottom end, which is connected with, concentrates cylinder (503), concentration cylinder (503) outer wall to be provided with several radiating fins (504).
4. a kind of oil-gas separation mechanism of air compressor according to claim 1, it is characterised in that:The filter chamber (6) outer wall is equipped with exhaust bucket (8), and filter chamber (6) are internally provided with several outlet is just opposite with swan-neck (409) and incline Oblique crash panel (9), oblique impact plate (9) surface is provided with oleophobic item (10), and swan-neck (409) bottom end is connected with oil-control It manages (11).
CN201721899239.2U 2017-12-29 2017-12-29 A kind of oil-gas separation mechanism of air compressor Expired - Fee Related CN207755889U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721899239.2U CN207755889U (en) 2017-12-29 2017-12-29 A kind of oil-gas separation mechanism of air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721899239.2U CN207755889U (en) 2017-12-29 2017-12-29 A kind of oil-gas separation mechanism of air compressor

Publications (1)

Publication Number Publication Date
CN207755889U true CN207755889U (en) 2018-08-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113458094A (en) * 2021-07-29 2021-10-01 陈俊伟 Oil-water well workover operation clean production platform of simulation dummy operation formula

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113458094A (en) * 2021-07-29 2021-10-01 陈俊伟 Oil-water well workover operation clean production platform of simulation dummy operation formula

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180824

Termination date: 20211229

CF01 Termination of patent right due to non-payment of annual fee