CN207737569U - A kind of semi-automatic sorting equipment of surface plate class product - Google Patents
A kind of semi-automatic sorting equipment of surface plate class product Download PDFInfo
- Publication number
- CN207737569U CN207737569U CN201721736680.9U CN201721736680U CN207737569U CN 207737569 U CN207737569 U CN 207737569U CN 201721736680 U CN201721736680 U CN 201721736680U CN 207737569 U CN207737569 U CN 207737569U
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- Prior art keywords
- sorting
- vacuum
- rack
- plate class
- surface plate
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Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 25
- 229910052802 copper Inorganic materials 0.000 abstract description 24
- 239000010949 copper Substances 0.000 abstract description 24
- 229910000831 Steel Inorganic materials 0.000 abstract description 13
- 239000010959 steel Substances 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 7
- 238000005457 optimization Methods 0.000 abstract description 3
- 238000011982 device technology Methods 0.000 abstract 1
- 238000006467 substitution reaction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Load-Engaging Elements For Cranes (AREA)
Abstract
The utility model discloses a kind of semi-automatic sorting equipments of surface plate class product, including vacuum system, transmission system, electric control system and rack.The utility model carries out copper coin crawl sorting using vacuum cup, and substitution raw steel cord hangs the mode for hanging sorting copper coin, the optimization of personnel and site safety operation is made to be to be fully ensured.The successful application of vacuum cup sorting device technology can be carried out using, can be promoted in similar enterprises in the same industry or in surface plate class sort process.
Description
Technical field
The utility model belongs to industrial machinery technical field more particularly to a kind of semi-automatic sorting of surface plate class product
Device.
Background technology
In nickel smelter, according to the poles A copper-clad reload request, the poles the A copper for often piling up 2500 ± 100 Kg must have the determination of the piece number,
Tough cathode packaging unit requires the poles the often pile A copper sheet number daily into feeding station must be consistent, otherwise base drift, and computer will
None- identified often piles up the accurate the piece number of the poles A copper.
But as the upstream process of A grades of copper of production, because process conditions and electrolytic copper unit can not ensure often in operation
It is consistent to pile up electrolytic copper the piece number, then workshop generates sorting post, the steel wire rope lifting operation that the A sent grade copper is fallen behind using tradition
Mode carries out lifting operation and confirms that several pieces often piled up reach consistent.But there are following drawbacks for this steel wire rope lifting mode：
1, worker's labor intensity is big, and operating efficiency is low.
It lanyard process when due to steel wire rope handling copper coin and plucks rope process and will manually complete, and often pile up A grades of copper
It copper coin gap and puts distance and increases and lanyard and pluck the difficulty of rope, not only increase the labor intensity of worker, and operation is imitated
Rate is low, averagely sorts 25 A grades of copper of pile and needs to take 1 hour.
2, security risk is big, and security risk is more.
The current copper pile sort process of finishing room with steel wire rope hang for two people hangs, and a human hand held remote controller operation is hung
Vehicle, totally three people progress sorting operation, hangs copper coin, and need two people to carry out handle to copper coin simultaneously during handling using steel wire rope extension
It helps, there are the security risks that corner steel wire rope slips, and fork truck pitches the copper pile that fortune has sorted in the same area in sort process,
There are vehicle injuries.Cause the sorting operation of A grades of copper to always exist security risk, is shop safety danger key post.
3, hoisting cost is high, and waste of material is serious.
The steel wire rope for sorting A grades of copper, due to being frequently necessary to squeeze and extract between copper coin, so steel rope abrasion compares
Soon, averagely copper coin is piled up in sorting 200, will damage a secondary steel wire rope, is calculated every year with sorting minimum 25000 pile of copper pile, whole year
It includes that clamp is costly to consume steel wire rope.
Utility model content
The utility model aims at the problems existing in the prior art, and provides a kind of semi-automatic sorting equipments of surface plate class product.
The utility model adopts the following technical scheme that：
A kind of semi-automatic sorting equipment of surface plate class product, which is characterized in that the sorting equipment includes vacuum system
System, transmission system, electric control system and rack；The vacuum system includes vacuum pump, sucker, pipeline, solenoid valve and cut-off
Valve, the vacuum system and electric control system are installed in the rack, and the control signal of the electric control system connects
It is connected to the vacuum system and transmission system；The transmission system includes vacuum cup lifting cylinder, sorting conveying cylinder, electromagnetism
Valve and throttle grverning valve, the vacuum cup lifting cylinder are horizontally arranged at the track above the rack, the vacuum cup
The push rod of lifting cylinder connects the sucker, and the sorting conveying cylinder is mounted on above the rack, and the sorting conveys gas
The push rod of cylinder is connected to the vacuum cup lifting cylinder.
According to above-mentioned sorting equipment, which is characterized in that the electric control system includes PLC components, contactor, open circuit
Device, button.
According to above-mentioned sorting equipment, which is characterized in that the rack includes upper machine body and lower body, the sucker and biography
Dynamic system is mounted on upper machine body, and the lower body is equipped with the pallet of load plane plate class product；The main cross of the upper machine body
Beam is vacuum chamber.
The beneficial effects of the utility model：The utility model carries out copper coin crawl sorting using vacuum cup, replaces raw steel
Cord hangs the mode for hanging sorting copper coin, and the optimization of personnel and site safety operation is made to be to be fully ensured.Vacuum cup sorting is set
The successful application of standby technology, can be carried out using in the same industry or in surface plate class sort process, can be in similar enterprises
It is promoted.
Description of the drawings
Fig. 1 is the semi-automatic sorting equipment composition schematic diagram of the utility model；
Fig. 2 is the semi-automatic sorting equipment vacuum system schematic diagram of the utility model；
Fig. 3 is the semi-automatic sorting equipment pneumatic system schematic diagram of the utility model.
Specific implementation mode
Referring to Fig. 1, the semi-automatic sorting equipment of surface plate class product of this practicability include vacuum system 1, transmission system 2,
Electric control system 3 and rack 4.Vacuum system 1 includes vacuum pump 11, sucker 12, pipeline 13, solenoid valve 14 and shut-off valve 15,
Vacuum system 1 and electric control system 3 are installed in rack 4, and the control of electric control system 4 is signally attached to vacuum system
1 and transmission system 3；Transmission system 2 includes that vacuum cup lifting cylinder 21, sorting conveying cylinder 22, solenoid valve 23 and throttling are adjusted
Fast valve 24, vacuum cup lifting cylinder 21 are horizontally arranged at the track of 4 top of rack, and the push rod of vacuum cup lifting cylinder 21 connects
Sucker 12 is connect, sorting conveying cylinder 22 is mounted on 4 top of rack, and the push rod of sorting conveying cylinder 22 is connected to vacuum cup lifting
Cylinder 21.Electric control system 3 includes PLC components 31, contactor 32, breaker 33, button 34.Rack 4 includes upper machine body 41
With lower body 42, sucker 12 and transmission system 3 are mounted on upper machine body 41, and lower body 42 is equipped with load plane plate class product
Pallet；The main beam of upper machine body 41 is vacuum chamber.
The working principle of design of surface plate class product automatic sorting device relies primarily on, and sucker is sucking surface plate class product
Afterwards, chuck surface forms negative pressure using vacuum pump and negative pressure box, and surface plate class product is firmly adsorbed on sucker, electricity is passed through
Gas control system is reciprocal by cylinder and moves up and down, and positive valve is opened when putting down surface plate class product, and surface plate class product, which is detached from, to be inhaled
Disk achievees the purpose that surface plate class product is added and subtracted.
Surface plate class product automatic sorting device important technological parameters
Often pile up surface plate class product weight：2000±100kg~3000±100kg；
Vacuum cup sorts maximum horizontal displacement distance：1500㎜；
Vacuum cup sorts maximum perpendicular displacement distance：700㎜；
Vacuum cup sorts quantity：1；
Vacuum cup sorts diameter：250 mm~450mm；
Air pressure：0.4~0.6MPa；
Specific air consumption：0.08~0.2m3/min；
The utility model surface plate class product automatic sorting device, is to integrate machinery, electrical control, self-control pneumatically
Automated sorting equipment.Apply at the scene the result shows that, the equipment and technology is advanced, reasonable design, reliable for operation, replaces raw steel silk
Rope hangs the mode for hanging sorting copper coin, changes the operation mode of hand-sorted, the optimization of personnel and site safety operation is made to obtain
Fully ensure.By production practices, surface plate class product automatic sorting device sorting ability reaches 30 packets/more than hour.Have
Equipment and technology is advanced, dependable performance, easy to operate, and failure rate low-maintenance is convenient.The labor intensity of worker is reduced, and reduces labor
Dynamic staffing sorted post per tour and needs 3 people of worker originally, and existing sort operation only needs 1 people, improves labor productivity.
Claims (3)
1. a kind of semi-automatic sorting equipment of surface plate class product, which is characterized in that the sorting equipment includes vacuum system, transmission
System, electric control system and rack；The vacuum system includes vacuum pump, sucker, pipeline, solenoid valve and shut-off valve, described
Vacuum system and electric control system are installed in the rack, and the control of the electric control system is signally attached to described
Vacuum system and transmission system；The transmission system includes vacuum cup lifting cylinder, sorting conveying cylinder, solenoid valve and throttling
Speed governing valve, the vacuum cup lifting cylinder are horizontally arranged at the track above the rack, the vacuum cup lifting cylinder
Push rod connect the sucker, the sorting conveying cylinder is mounted on above the rack, and the sorting conveys the push rod of cylinder
It is connected to the vacuum cup lifting cylinder.
2. sorting equipment according to claim 1, which is characterized in that the electric control system includes PLC components, contact
Device, breaker, button.
3. sorting equipment according to claim 1, which is characterized in that the rack includes upper machine body and lower body, described
Sucker and transmission system are mounted on upper machine body, and the lower body is equipped with the pallet of load plane plate class product；The upper machine
The main beam of body is vacuum chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721736680.9U CN207737569U (en) | 2017-12-14 | 2017-12-14 | A kind of semi-automatic sorting equipment of surface plate class product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721736680.9U CN207737569U (en) | 2017-12-14 | 2017-12-14 | A kind of semi-automatic sorting equipment of surface plate class product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207737569U true CN207737569U (en) | 2018-08-17 |
Family
ID=63117834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721736680.9U Active CN207737569U (en) | 2017-12-14 | 2017-12-14 | A kind of semi-automatic sorting equipment of surface plate class product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207737569U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109178486A (en) * | 2018-11-08 | 2019-01-11 | 江苏省惠山中等专业学校 | Packing box sylphon sorting equipment |
-
2017
- 2017-12-14 CN CN201721736680.9U patent/CN207737569U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109178486A (en) * | 2018-11-08 | 2019-01-11 | 江苏省惠山中等专业学校 | Packing box sylphon sorting equipment |
| CN109178486B (en) * | 2018-11-08 | 2024-05-28 | 江苏省惠山中等专业学校 | Empty box sorting device for packaging boxes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240403 Address after: 737199 No. 2 Jianshe Road, Jinchuan District, Jinchang City, Gansu Province (east of Beijing Road, west of Heya Road, south of Guiyang Road) Patentee after: Jinchuan Group Copper Gui Co.,Ltd. Country or region after: China Address before: 737103 No. 98, Jinchuan Road, Jinchang, Gansu Patentee before: JINCHUAN GROUP Co.,Ltd. Country or region before: China |