CN207723623U - A kind of digitally controlled multifunctional gear shapping machine - Google Patents
A kind of digitally controlled multifunctional gear shapping machine Download PDFInfo
- Publication number
- CN207723623U CN207723623U CN201820058441.0U CN201820058441U CN207723623U CN 207723623 U CN207723623 U CN 207723623U CN 201820058441 U CN201820058441 U CN 201820058441U CN 207723623 U CN207723623 U CN 207723623U
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- China
- Prior art keywords
- knife rest
- lathe
- motor
- cutter
- lathe bed
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Abstract
The utility model discloses a kind of digitally controlled multifunctional gear shapping machines, baffle, mechanical protection case, gear shaping knife rest, pinion cutter, protective cover, motor flange, knife rest and ball-screw nut are cut including iron, the mechanical protection case is connected under lathe on the left of lathe bed, connecting circuit case on the right side of lathe bed under lathe, worm gear protective cover is connected in front of lathe bed under lathe, lathe leave the bed body lathe upper bed above motor protective cover is installed, iron cuts baffle and is mounted on upper and lower lathe bed junction;When gear shaping, pinion cutter rotates and up and down reciprocatingly slotting campaign on cutter shaft;Workpiece fills on the table, rotates, and knife rest can the radial incision movement of transverse shifting realization.When cutter backhaul, workbench is slightly swung backward realizes that workbench is moved by knife, it can be achieved that dividing tooth, automatic hilted broadsword head flower arrangement key, variable speed, automatic speed-raising, self-lubricate, working status indication and various hommization functions automatically.
Description
Technical field
The utility model is related to the gear manufacture and spline making and finishing machine in machine-building, specifically a kind of digitally controlled multifunctionals
Gear shapping machine.
Background technology
In recent years, since machine industry the degree of automation is higher and higher, when mass production, is required to lathe band feed bin simultaneously
It realizes lathe automatic loading/unloading, be conducive to improve production efficiency and reduce hand labor intensity.It is domestic at present existing all kinds of common
Shaping machine about 100,000, needs frequent manual operation, needs to update mostly.Future Development direction be partial to high-precision,
High efficiency, high speed, numerically controlled automatic equipment.It is digital control that the utility model integrates mechanical electric apparatus, compact-sized, improves
Precision, it is easy to operate durable, it fills a hole in the market, many developing countries can be exported, using in gear manufacture lathe product
Backbone type Y54 gear shapping machines are transformed, and performance greatly improves, cost-effective, and investment is small and easy to operate.
Utility model content
The purpose of this utility model is to provide a kind of digitally controlled multifunctional gear shapping machines, to solve to propose in above-mentioned background technology
The problem of.
To achieve the above object, the utility model provides the following technical solutions:
A kind of digitally controlled multifunctional gear shapping machine, including iron cut baffle, mechanical protection case, gear shaping knife rest, pinion cutter, protection
Lathe bed, workpiece revolution worm screw, motor flange, knife rest and ball-screw nut, institute under cover, electric appliance box, workpiece turning motor, lathe
The mechanical protection case stated is connected under lathe on the left of lathe bed, connecting circuit case on the right side of lathe bed under lathe, under lathe in front of lathe bed
Be connected with worm gear protective cover, lathe leave the bed body lathe upper bed above motor protective cover is installed, iron cuts baffle installation
In upper and lower lathe bed junction, there are knife rest upper rail and knife rest lower guideway, gear shaping knife rest to be mounted on knife rest upper rail and knife on lathe bed
Equipment is installed on frame lower guideway, on lathe bed and carries hanging ring, saddle rotation motor is mounted on knife rest, and knife rest is connect with electric appliance box
There are motor cable drag chain, pinion cutter to be connected on gear shaping knife rest, with workpiece turning motor is left the bed mounted on lathe.
As further program of the utility model:The protective cover is placed on lathe leaves the bed, peace in front of electric appliance box
Dress, which allows, knife movement hydralic pressure gauge and allows knife pressure-regulating valve, installation operation push button panel in front of electric appliance box, has on operation button panel
Machine power ammeter and numerical control system touch screen.
As further program of the utility model:Guide rail dust-proof protective cover is installed on the knife rest lower guideway.
As further program of the utility model:Device state indicator lamp is installed on the electric appliance box and operation illuminates
Lamp.
As further program of the utility model:There is stroke of cutter splined shaft on the knife rest, is installed on gear shaping knife rest
There are knife rest feed screw nut, knife rest feed screw to be connected on lathe bed.
As further program of the utility model:The ball-screw nut is mounted on knife rest, ball-screw peace
On bearing block, radial feed servo motor is connected on electrode flange, and servo motor is connected by shaft coupling and ball-screw
It connects, ball screw turns band movable knife rack prolongs the movement of tool guide radial feed.
As further program of the utility model:The motor flange is fixed on knife rest worm bracket, cutter revolution
Servo motor is fixed on motor flange, and motor turns round worm screw with cutter by shaft coupling and connect, and cutter rotary servovalve motor turns
Dynamic band cutter turns round worm screw turning circumference feed motion.
As further program of the utility model:The motor flange is fixed on leave the bed with, workpiece turning motor
It is fixed on motor flange, motor is connect by shaft coupling with motor connection axle, and motor connection axle drives workpiece to return by keyway
Turn worm screw rotation, worm bracket is installed outside workpiece revolution worm screw, the rotation of workpiece rotary servovalve motor drives workpiece revolution worm screw to turn
It is dynamic that tooth is divided to move.
As further program of the utility model:The ball-screw end connects servo motor, connection by shaft coupling
On the servo motor flange of axis device and servo motor installation in-between.
Compared with prior art, the utility model has the beneficial effects that:A kind of digitally controlled multifunctional gear shapping machine is to use
Pinion cutter presses the gear cutting machine of generating Jia Gong Nei ﹑ outer straight-tooth and helical gears and other toothed members.When gear shaping,
Pinion cutter rotates and up and down reciprocatingly slotting campaign on cutter shaft;Workpiece fills on the table, makees rotation fortune
Dynamic, knife rest can the radial incision movement of transverse shifting realization.When cutter backhaul, workbench is slightly swung backward realizes workbench by knife
Movement, it can be achieved that divide tooth, automatic hilted broadsword head flower arrangement key, variable speed, automatic speed-raising, self-lubricate, working status indication automatically
And various hommization functions.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the complete machine schematic diagram of the utility model.
Fig. 3 is the work table rotation attachment structure schematic diagram of the utility model.
Fig. 4 is that the knife bar of the utility model turns round attachment structure schematic diagram.
Fig. 5 is the depth-feed mechanism schematic diagram of the utility model.
In figure:1- worm gears protective cover, 2- iron cut baffle, 3- mechanical protections case, 4- guide rail dust protective cover, 5- pinion cutters
Frame, 6- equipment carry hanging ring, 7- cutters turning motor, 8- device state indicator lamps, 9- motors cable drag chain, the protection of 10- motors
Lid, 11- operations headlamp, 12- knife rests upper rail, 13- numerical control systems touch screen, 14- stroke of cutter splined shaft, 15- knives
Frame feed screw nut, 16- knife rests feed screw, 17- knife rests lower guideway, 18- pinion cutters, 19- operation buttons panel, 20-
Machine power ammeter, 21- allow knife movement hydralic pressure gauge, 22- to allow knife pressure-regulating valve, 23- protective covers, 24- electric appliance boxes, 25- works
Lathe bed, 27- worm brackets, 28- workpiece revolution worm screw, 29- keyways, 30- motor connection axles, 31- under part turning motor, 26- lathes
Shaft coupling, 32- motor flanges, 33- servo motors, 34- cutters revolution worm screw, 35- knife rests worm bracket, 36- tool guides, 37-
Knife rest, 38- ball-screw nuts, 39- ball-screws, 40- bearing blocks, 41- shaft couplings, 42- servo motor flanges, 43- servos
Motor.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
It please refers to Fig.1 shown in~5, in the utility model embodiment, a kind of digitally controlled multifunctional gear shapping machine, including iron cut baffle
2, mechanical protection case 3, gear shaping knife rest 5, pinion cutter 18, protective cover 23, electric appliance box 24, workpiece turning motor 25, lathe are left the bed
Body 26, workpiece revolution worm screw 28, motor flange 32, knife rest 37 and ball-screw nut 38, the mechanical protection case 3 are connected to
Under lathe on the left of lathe bed 26,26 right side connecting circuit case 24 of lathe bed under lathe, it is anti-to be connected with worm gear for 26 front of lathe bed under lathe
Shield 1, motor protective cover 10 is equipped under lathe above the lathe upper bed on 26 top of lathe bed, iron is cut baffle 2 and is mounted on up and down
Lathe bed junction, protective cover 23 are placed under lathe on lathe bed 26, and 24 front installation of electric appliance box allows knife to move hydralic pressure gauge 21 and allow
Knife pressure-regulating valve 22,24 front installation operation push button panel 19 of electric appliance box have lathe power current on operation button panel 19
Table 20 and numerical control system touch screen 13 have knife rest upper rail 12 and knife rest lower guideway 17, gear shaping knife rest 5 to be mounted on lathe bed
Knife rest upper rail 12 is equipped with guide rail dust-proof protective cover, is equipped on lathe bed on knife rest lower guideway 17 on knife rest lower guideway 17
Equipment carries hanging ring 6, and saddle rotation motor is mounted on knife rest 37, and knife rest 37 is connected with motor cable drag chain 9 with electric appliance box 24,
Device state indicator lamp 8 and operation headlamp 11 are installed on electric appliance box 24, have stroke of cutter splined shaft 14 to realize master on knife rest 37
It moves, knife rest feed screw nut 15 is installed on gear shaping knife rest 5, knife rest feed screw 16 is connected on lathe bed, pinion cutter
18 are connected on gear shaping knife rest 5, and workpiece turning motor 25 is mounted under lathe on lathe bed 26.
The ball-screw nut 38 is mounted on knife rest 37, and ball-screw 39 is mounted on bearing block 40, it is radial into
It is connected on electrode flange to servo motor 33, servo motor 33 is connect by shaft coupling 31 with ball-screw 39, ball-screw
39 rotation band movable knife racks 37 prolong tool guide 36 and realize radial feed movement.
The motor flange 32 is fixed on knife rest worm bracket 35, and cutter rotary servovalve motor 33 is fixed on motor flange
On 32, motor turns round worm screw 34 with cutter by shaft coupling 31 and connect, and the rotation band cutter of cutter rotary servovalve motor 33 turns round
Rotary feed campaign is realized in the rotation of worm screw 34.
The motor flange 32 is fixed on leave the bed with, workpiece turning motor 25 is fixed on motor flange 32, motor
It being connect with motor connection axle 30 by shaft coupling 31, motor connection axle 30 drives workpiece to turn round worm screw 28 and rotates by keyway 29,
Worm bracket 27 is installed, the rotation of workpiece rotary servovalve motor 33 drives workpiece revolution worm screw 28 to rotate reality outside workpiece revolution worm screw 28
Now tooth is divided to move.
39 end of the ball-screw connects servo motor 43 by shaft coupling 41, and shaft coupling 41 and servo motor 43 are installed
On servo motor flange 42 in-between.
The operation principle of the utility model is:
A kind of digitally controlled multifunctional gear shapping machine is with pinion cutter by straight-tooth and helical teeth Cylinder Gear outside generating Jia Gong Nei ﹑
The gear cutting machine of wheel and other toothed members.When gear shaping, pinion cutter rotates and past up and down on the cutter shaft
Multiple slotting campaign;Workpiece fills on the table, rotates, and knife rest 37 can the radial incision movement of transverse shifting realization.Cutter
When backhaul, workbench slightly swing backward realize workbench by knife move, it can be achieved that divide automatically tooth, automatic hilted broadsword head flower arrangement key,
Variable speed, automatic speed-raising, self-lubricate, working status indication and various hommization functions.
Lathe is mounted on using pinion cutter or molding cutter head on 37 cutter shaft of knife rest, main motion band movable arbor pumps
Cutting.Cutter turning motor 7 can be rotated with 37 cutter shaft of movable knife rack, and workpiece turning motor 25 can drive workpiece to rotate, two revolution electricity
Machine realizes the generating motion of cutter and workpiece.Knife rest 37 feeds motor connection feed screw band movable knife rack 37 and moves, and keeps cutter slow
Slow incision workpiece control feeding size.
1, main motion:Cutter prolongs the up and down motion of cutter shaft axis, and transmission mechanisms driving is driven by variable-frequency motor.
2, rotary feed campaign:Cutter drives worm screw turbine around cutter shaft axis rotary motion, by cutter turning motor 7
Structure drives.
3, radial feed moves:Knife rest 37 prolongs guide rail movement with cutter and realizes tool feeding, and electricity is fed by knife rest 37
Machine drives ball-screw 39 to drive.
4, tooth is divided to move:Workpiece turning motor 25 drives workbench and workpiece rotational motion by dividing worm wheel worm screw, leads to
It crosses workpiece turning motor 25 and drives the driving of worm screw turbine mechanism.
5, knife is allowed to move:Avoid wearing when cutter main motion backstroke and cutter and pull workpiece, between workpiece and cutter with
Rail axis reciprocating movement is constantly prolonged in main motion, is driven by the cam mechanism synchronous with main movement speed change case.
It should be strongly noted that the innovative point of the application is:Mechanical structure is eliminated, makes to set using easy mounting structure
Standby each moving component connects servo motor 33, and operation automation reduces transmission chain, improves equipment precision, reduces labor intensity, behaviour
Make push button panel 19 and touch screen and lathe to combine together compact practicality.
This lathe is for processing inside and outside roller gear, nest, spline, flat key and the zero of other available bolts processing
Part.Cooperation special-purpose numerical control system realization divides tooth, auto-feed automatically.
The utility model is not limited to above-described embodiment, on the basis of technical solution disclosed by the utility model, this
For the technical staff in field according to disclosed technology contents, not needing performing creative labour can be special to some of which technology
Sign makes some simple modification, equivalent change and modifications, is all within the scope of the technical scheme of the utility model.
In the description of this specification, it should be noted that unless otherwise clearly defined and limited, term " setting ",
" connected " and " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally connect
It connects;It can be directly connected, can also can be indirectly connected through an intermediary the connection inside two elements.For this
For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Claims (9)
1. a kind of digitally controlled multifunctional gear shapping machine, including iron cut baffle (2), mechanical protection case (3), gear shaping knife rest (5), pinion cutter
(18), lathe bed (26) under protective cover (23), electric appliance box (24), workpiece turning motor (25), lathe, workpiece revolution worm screw (28),
Motor flange (32), knife rest (37) and ball-screw nut (38), which is characterized in that the mechanical protection case (3) is connected to
Under lathe on the left of lathe bed (26), connecting circuit case (24) on the right side of lathe bed (26) under lathe, the connection in front of lathe bed (26) under lathe
There is a worm gear protective cover (1), motor protective cover (10) is installed above the lathe upper bed on lathe bed (26) top under lathe, iron cuts gear
Plate (2) is mounted on upper and lower lathe bed junction, has knife rest upper rail (12) and knife rest lower guideway (17), gear shaping knife rest (5) on lathe bed
On knife rest upper rail (12) and knife rest lower guideway (17), equipment is installed on lathe bed and carries hanging ring (6), saddle rotation electricity
Machine is mounted on knife rest (37), and knife rest (37) is connected with motor cable drag chain (9), pinion cutter (18) connection with electric appliance box (24)
On gear shaping knife rest (5), workpiece turning motor (25) is mounted under lathe on lathe bed (26).
2. a kind of digitally controlled multifunctional gear shapping machine according to claim 1, which is characterized in that the protective cover (23) is placed on
Under lathe on lathe bed (26), in front of electric appliance box (24) installation allow knife to move hydralic pressure gauge (21) and allow knife pressure-regulating valve (22), electricity
Installation operation push button panel (19) in front of device case (24) has lathe power current table (20) and number on operation button panel (19)
Control system touch screen (13).
3. a kind of digitally controlled multifunctional gear shapping machine according to claim 2, which is characterized in that on the knife rest lower guideway (17)
Guide rail dust-proof protective cover is installed.
4. a kind of digitally controlled multifunctional gear shapping machine according to claim 3, which is characterized in that installed on the electric appliance box (24)
Device state indicator lamp (8) and operation headlamp (11).
5. a kind of digitally controlled multifunctional gear shapping machine according to claim 4, which is characterized in that have cutter on the knife rest (37)
Stroke splined shaft (14) is equipped with knife rest feed screw nut (15) on gear shaping knife rest (5), and knife rest feed screw (16) is connected to
On lathe bed.
6. a kind of digitally controlled multifunctional gear shapping machine according to claim 1, which is characterized in that the ball-screw nut
(38) it is mounted on knife rest (37), ball-screw (39) is mounted on bearing block (40), radial feed servo motor (33) connection
On electrode flange, servo motor (33) is connect by shaft coupling (31) with ball-screw (39), and ball-screw (39) rotates band
Movable knife rack (37) prolongs the movement of tool guide (36) radial feed.
7. a kind of digitally controlled multifunctional gear shapping machine according to claim 1, which is characterized in that the motor flange (32) is solid
It is scheduled on knife rest worm bracket (35), cutter rotary servovalve motor (33) is fixed on motor flange (32), and motor passes through shaft coupling
(31) it is connect with cutter revolution worm screw (34), cutter rotary servovalve motor (33) rotation band cutter revolution worm screw (34) rotates circle
All feed motions.
8. a kind of digitally controlled multifunctional gear shapping machine according to claim 1, which is characterized in that the motor flange (32) is solid
It is scheduled on leaving the bed, workpiece turning motor (25) is fixed on motor flange (32), and motor is connected by shaft coupling (31) and motor
Spindle (30) connects, and motor connection axle (30) drives workpiece to turn round worm screw (28) and rotates by keyway (29), and workpiece turns round worm screw
(28) worm bracket (27) is installed, workpiece rotary servovalve motor (33) rotation drives workpiece revolution worm screw (28) rotation that tooth is divided to transport outside
It is dynamic.
9. a kind of digitally controlled multifunctional gear shapping machine according to claim 1, which is characterized in that ball-screw (39) end
Servo motor (43), the servo motor of shaft coupling (41) and servo motor (43) installation in-between are connected by shaft coupling (41)
On flange (42).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820058441.0U CN207723623U (en) | 2018-01-15 | 2018-01-15 | A kind of digitally controlled multifunctional gear shapping machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820058441.0U CN207723623U (en) | 2018-01-15 | 2018-01-15 | A kind of digitally controlled multifunctional gear shapping machine |
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CN207723623U true CN207723623U (en) | 2018-08-14 |
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ID=63082371
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CN201820058441.0U Expired - Fee Related CN207723623U (en) | 2018-01-15 | 2018-01-15 | A kind of digitally controlled multifunctional gear shapping machine |
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CN (1) | CN207723623U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110605439A (en) * | 2019-09-30 | 2019-12-24 | 重庆康田齿轮有限公司 | Fine numerical control precise gear shaping machine |
-
2018
- 2018-01-15 CN CN201820058441.0U patent/CN207723623U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110605439A (en) * | 2019-09-30 | 2019-12-24 | 重庆康田齿轮有限公司 | Fine numerical control precise gear shaping machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180814 Termination date: 20190115 |
|
CF01 | Termination of patent right due to non-payment of annual fee |