CN207690818U - A kind of process equipment of photovoltaic module - Google Patents
A kind of process equipment of photovoltaic module Download PDFInfo
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- CN207690818U CN207690818U CN201721654736.6U CN201721654736U CN207690818U CN 207690818 U CN207690818 U CN 207690818U CN 201721654736 U CN201721654736 U CN 201721654736U CN 207690818 U CN207690818 U CN 207690818U
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- 238000000034 method Methods 0.000 title abstract description 6
- 238000010008 shearing Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000010248 power generation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本实用新型涉及光伏组件加工技术领域，尤其是一种光伏组件的加工设备，包括框体，所述第一电机的主轴上固定连接有第一皮带轮，所述横杆远离框体的一端通过第一转轴连接有旋转装置和第二皮带轮，所述第一支撑杆远离横杆的一端通过销轴连接有第一齿轮，所述第二支撑杆的上端通过第二转轴连接有第二齿轮，所述框体的内壁上端中部设有剪切装置，所述框体的内壁上端一侧设有电动伸缩杆。本实用新型通过设有旋转装置能够将物料送到剪切装置的下方，从而实现对物料的剪切，而且设有电动伸缩杆能够实现对物料的压紧，放置在剪切的过程中发生移动和变形，整个过程中不需要人工的参与，剪切效率快，精度高，适合大批量的生产。
The utility model relates to the technical field of photovoltaic module processing, in particular to a processing equipment for photovoltaic modules, which includes a frame, a first pulley is fixedly connected to the main shaft of the first motor, and the end of the cross bar away from the frame passes through the first pulley. A rotation shaft is connected with a rotation device and a second pulley, the end of the first support rod away from the cross bar is connected with a first gear through a pin shaft, and the upper end of the second support rod is connected with a second gear through a second rotation shaft, so A shearing device is provided in the middle of the upper end of the inner wall of the frame body, and an electric telescopic rod is provided on one side of the upper end of the inner wall of the frame body. The utility model can send the material to the lower part of the shearing device by being provided with a rotating device, so as to realize the shearing of the material, and is equipped with an electric telescopic rod to realize the compression of the material, and it is placed to move during the shearing process. And deformation, no manual participation is required in the whole process, the cutting efficiency is fast, the precision is high, and it is suitable for mass production.
Description
技术领域technical field
本实用新型涉及光伏组件加工技术领域，尤其涉及一种光伏组件的加工设备。The utility model relates to the technical field of photovoltaic module processing, in particular to a processing equipment for photovoltaic modules.
背景技术Background technique
光伏组件（也叫太阳能电池板）是太阳能发电系统中的核心部分，也是太阳能发电系统中最重要的部分。其作用是将太阳能转化为电能，并送往蓄电池中存储起来，或推动负载工作。Photovoltaic modules (also called solar panels) are the core part of the solar power generation system and the most important part of the solar power generation system. Its function is to convert the solar energy into electrical energy, and store it in the storage battery, or push the load to work.
然而加工光伏组件需要较多的步骤，例如电池测试、正面焊接、组件层压和层压敷设等，层压敷设是将剪切好的电池片、EVA、玻璃纤维等进行加压，然而，目前对EVA加工剪切通常采用人工剪切，不仅剪切效率慢，而且容易产生误差，其精度很难控制，并且切割无法做到连续进行，无法满足较大批量的生产。However, processing photovoltaic modules requires more steps, such as battery testing, front side welding, module lamination and lamination laying, etc. Lamination laying is to pressurize the cut cells, EVA, glass fiber, etc. However, currently Manual shearing is usually used for EVA processing and shearing, which is not only slow in shearing efficiency, but also prone to errors. Its accuracy is difficult to control, and the cutting cannot be carried out continuously, which cannot meet the production of large batches.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点，从而提出的一种光伏组件的加工设备。The purpose of the utility model is to solve the shortcomings in the prior art, thereby proposing a processing equipment for photovoltaic components.
为了实现上述目的，本实用新型采用了如下技术方案：In order to achieve the above object, the utility model adopts the following technical solutions:
设计一种光伏组件的加工设备，包括框体，所述框体的底端两侧均固定连接有滚轮，所述框体的内部底端一侧设有第一电机，所述第一电机的主轴上固定连接有第一皮带轮，所述框体的内壁一侧固定设有横杆，所述横杆远离框体的一端通过第一转轴连接有旋转装置和第二皮带轮，所述第二皮带轮通过皮带与第一皮带轮传动连接，所述横杆的上端中部固定设有第一支撑杆，所述第一支撑杆远离横杆的一端通过销轴连接有第一齿轮，所述销轴远离第一齿轮的一端与旋转装置固定连接，所述框体的内部底端中部设有第二支撑杆，所述第二支撑杆的上端通过第二转轴连接有第二齿轮，所述第二齿轮通过齿纹带与第一齿轮传动连接，所述框体的内部底端远离第一电机的一侧设有第三支撑杆和第四支撑杆，所述第三支撑杆和第四支撑杆的上端连接有剪切板，所述框体的内壁上端中部设有剪切装置，所述框体的内壁上端一侧设有电动伸缩杆，且电动伸缩杆位于剪切装置的右侧，所述框体的两侧分别设有入料口和出料口。A processing equipment for photovoltaic modules is designed, which includes a frame body, rollers are fixedly connected to both sides of the bottom end of the frame body, and a first motor is provided on the inner bottom end side of the frame body, and the first motor The main shaft is fixedly connected with a first pulley, and one side of the inner wall of the frame is fixed with a crossbar, and the end of the crossbar away from the frame is connected with a rotating device and a second pulley through a first rotating shaft, and the second pulley The belt is connected to the first pulley through transmission, and the middle part of the upper end of the cross bar is fixed with a first support rod, and the end of the first support rod away from the cross bar is connected with a first gear through a pin shaft, and the pin shaft is far away from the first support rod. One end of a gear is fixedly connected with the rotating device, a second support rod is provided in the middle of the inner bottom end of the frame, and the upper end of the second support rod is connected with a second gear through a second rotating shaft, and the second gear passes through The toothed belt is connected to the first gear transmission, and the inner bottom end of the frame body is provided with a third support rod and a fourth support rod on the side away from the first motor, and the upper ends of the third support rod and the fourth support rod A shearing plate is connected, a shearing device is provided in the middle of the upper end of the inner wall of the frame body, and an electric telescopic rod is provided on one side of the upper end of the inner wall of the frame body, and the electric telescopic rod is located on the right side of the shearing device. The two sides of the body are respectively provided with a material inlet and a material outlet.
所述旋转装置包括扇形盘和环形块，所述扇形盘的中部设有通孔，所述扇形盘通过通孔与第一转轴固定连接，所述扇形盘的一侧固定设有推杆，所述推杆远离扇形盘的一端设有推头，所述环形块的中部与销轴固定连接，所述环形块的边缘等间距设有多个转动板，两个所述转动板之间形成推槽，所述扇形盘通过推头和推槽与环形块传动连接。The rotating device includes a fan-shaped disk and an annular block. A through hole is provided in the middle of the fan-shaped disk. The fan-shaped disk is fixedly connected with the first rotating shaft through the through hole. One side of the fan-shaped disk is fixedly provided with a push rod. The end of the push rod away from the fan-shaped disk is provided with a push head, the middle part of the ring block is fixedly connected with the pin shaft, and a plurality of rotating plates are arranged at equal intervals on the edge of the ring block, and a pusher is formed between the two rotating plates. groove, and the sector disk is connected with the ring block through the push head and the push groove.
所述剪切装置包括L型杆和支撑板，所述L型杆的上端与框体的内壁上端固定连接，所述支撑板与框体的内壁固定连接，所述支撑板的上端设有第二电机，所述第二电机的主轴上连接有凸轮，所述L型杆远离框体的一端设有剪切杆，所述剪切杆的中部设有限位块，所述剪切杆的外侧套有弹簧，且弹簧位于限位块的下端，所述剪切杆的下端固定设有剪切刀。The shearing device includes an L-shaped rod and a support plate, the upper end of the L-shaped rod is fixedly connected to the upper end of the inner wall of the frame, the support plate is fixedly connected to the inner wall of the frame, and the upper end of the support plate is provided with a second Two motors, the main shaft of the second motor is connected with a cam, the end of the L-shaped bar away from the frame is provided with a shear bar, the middle part of the shear bar is provided with a limit block, and the outer side of the shear bar A spring is sheathed, and the spring is located at the lower end of the limit block, and the lower end of the shearing rod is fixedly provided with a shearing knife.
优选的，所述电动伸缩杆的下端设有橡胶垫。Preferably, a rubber pad is provided at the lower end of the electric telescopic rod.
优选的，所述框体的下端两侧均固定设有支撑腿，所述支撑腿包括螺纹套，所述螺纹套内部螺纹连接有螺纹杆，所述螺纹杆的下端连接有橡胶板。Preferably, support legs are fixed on both sides of the lower end of the frame, and the support legs include threaded sleeves, threaded rods are threaded inside the threaded sleeves, and rubber plates are connected to the lower ends of the threaded rods.
优选的，所述L型杆远离框体的一端设有与剪切杆适配的孔。Preferably, the end of the L-shaped bar away from the frame is provided with a hole adapted to the shear bar.
优选的，所述入料口处设有入料板，所述出料口处设有出料板。Preferably, a material inlet plate is provided at the material inlet, and a material outlet plate is provided at the material outlet.
本实用新型提出的一种光伏组件的加工设备，有益效果在于：本实用新型通过设有旋转装置能够将物料送到剪切装置的下方，从而实现对物料的剪切，而且设有电动伸缩杆能够实现对物料的压紧，放置在剪切的过程中发生移动和变形，整个过程中不需要人工的参与，剪切效率快，精度高，适合大批量的生产。The utility model proposes a photovoltaic module processing equipment, which has the beneficial effect that: the utility model can send the material to the lower part of the shearing device by providing a rotating device, so as to realize the cutting of the material, and is provided with an electric telescopic rod It can realize the compression of the material, and it will move and deform during the shearing process. The whole process does not require manual participation. The shearing efficiency is fast and the precision is high, which is suitable for mass production.
附图说明Description of drawings
图1为本实用新型提出的一种光伏组件的加工设备结构示意图；Fig. 1 is the structural representation of the processing equipment of a kind of photovoltaic module that the utility model proposes;
图2为本实用新型提出的一种光伏组件的加工设备支撑腿结构示意图；Fig. 2 is a structural schematic diagram of a supporting leg of a processing equipment of a photovoltaic module proposed by the utility model;
图3为本实用新型提出的一种光伏组件的加工设备旋转装置结构示意图；Fig. 3 is a structural schematic diagram of a rotating device for processing equipment for photovoltaic modules proposed by the utility model;
图4为本实用新型提出的一种光伏组件的加工设备剪切装置结构示意图。Fig. 4 is a structural schematic diagram of a shearing device of a photovoltaic module processing equipment proposed by the utility model.
图中：支撑腿1、螺纹套101、螺纹杆102、橡胶板103、滚轮2、框体3、皮带4、第一转轴5、横杆6、第一支撑杆7、第一齿轮8、旋转装置9、扇形盘91、通孔92、推杆93、推头94、推槽95、环形块96、转动板97、入料板10、入料口11、剪切装置12、L型杆121、凸轮122、第二电机123、支撑板124、剪切杆125、限位块126、弹簧127、剪切刀128、第一电机13、第一皮带轮14、第二皮带轮15、齿纹带16、第二齿轮17、第二转轴18、第二支撑杆19、第三支撑杆20、电动伸缩杆21、剪切板22、第四支撑杆23、出料板24、出料口25、橡胶垫26。In the figure: supporting leg 1, threaded sleeve 101, threaded rod 102, rubber plate 103, roller 2, frame body 3, belt 4, first rotating shaft 5, cross bar 6, first supporting rod 7, first gear 8, rotating Device 9, fan-shaped disc 91, through hole 92, push rod 93, push head 94, push groove 95, ring block 96, rotating plate 97, feeding plate 10, feeding port 11, shearing device 12, L-shaped rod 121 , cam 122, second motor 123, support plate 124, shear bar 125, limit block 126, spring 127, shear knife 128, first motor 13, first pulley 14, second pulley 15, toothed belt 16 , second gear 17, second shaft 18, second support rod 19, third support rod 20, electric telescopic rod 21, shear plate 22, fourth support rod 23, discharge plate 24, discharge port 25, rubber Pad 26.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-4，一种光伏组件的加工设备，包括框体3，框体3的下端两侧均固定设有支撑腿1，支撑腿1包括螺纹套101，螺纹套101内部螺纹连接有螺纹杆102，螺纹杆102的下端连接有橡胶板103，能够对整个装置进行固定，防止装置移动。Referring to Figures 1-4, a photovoltaic module processing equipment includes a frame body 3, and support legs 1 are fixed on both sides of the lower end of the frame body 3, and the support leg 1 includes a threaded sleeve 101, and the threaded sleeve 101 is internally threaded with threads The rod 102, the lower end of the threaded rod 102 is connected with a rubber plate 103, which can fix the whole device and prevent the device from moving.
框体3的底端两侧均固定连接有滚轮2，框体3的内部底端一侧设有第一电机13，第一电机13的主轴上固定连接有第一皮带轮14，框体3的内壁一侧固定设有横杆6，横杆6远离框体3的一端通过第一转轴5连接有旋转装置9和第二皮带轮15，第二皮带轮15通过皮带4与第一皮带轮14传动连接，横杆6的上端中部固定设有第一支撑杆7，第一支撑杆7远离横杆6的一端通过销轴连接有第一齿轮8，销轴远离第一齿轮8的一端与旋转装置9固定连接，框体3的内部底端中部设有第二支撑杆19，第二支撑杆19的上端通过第二转轴18连接有第二齿轮17，第二齿轮17通过齿纹带16与第一齿轮8传动连接，框体3的内部底端远离第一电机13的一侧设有第三支撑杆20和第四支撑杆23，第三支撑杆20和第四支撑杆23的上端连接有剪切板22，框体3的内壁上端中部设有剪切装置12，框体3的内壁上端一侧设有电动伸缩杆21，且电动伸缩杆21位于剪切装置12的右侧，电动伸缩杆21的下端设有橡胶垫26，能够对所加工的物料进行保护，防止变形。Both sides of the bottom end of the frame body 3 are fixedly connected with rollers 2, and one side of the inner bottom end of the frame body 3 is provided with a first motor 13, and the main shaft of the first motor 13 is fixedly connected with a first pulley 14. One side of the inner wall is fixed with a crossbar 6, and the end of the crossbar 6 away from the frame body 3 is connected with a rotating device 9 and a second pulley 15 through the first rotating shaft 5, and the second pulley 15 is connected to the first pulley 14 through the belt 4. The middle part of the upper end of the cross bar 6 is fixedly provided with a first support rod 7, and the end of the first support rod 7 away from the cross bar 6 is connected with the first gear 8 through a pin shaft, and the end of the pin shaft away from the first gear 8 is fixed with the rotating device 9 connection, the middle part of the inner bottom end of the frame body 3 is provided with a second support rod 19, and the upper end of the second support rod 19 is connected with a second gear 17 through a second rotating shaft 18, and the second gear 17 is connected to the first gear through a toothed belt 16. 8 transmission connection, the inner bottom of the frame body 3 is provided with a third support rod 20 and a fourth support rod 23 on the side away from the first motor 13, and the upper ends of the third support rod 20 and the fourth support rod 23 are connected with a shear Plate 22, the middle part of the upper end of the inner wall of the frame body 3 is provided with a shearing device 12, and one side of the upper end of the inner wall of the frame body 3 is provided with an electric telescopic rod 21, and the electric telescopic rod 21 is located on the right side of the shearing device 12, and the electric telescopic rod 21 The lower end of the bottom is provided with a rubber pad 26, which can protect the processed material and prevent deformation.
框体3的两侧分别设有入料口11和出料口25，入料口11处设有入料板10，出料口25处设有出料板24，能够方便放料和出料，提高工作效率。Both sides of the frame body 3 are respectively provided with a material inlet 11 and a material outlet 25, the material inlet 11 is provided with a material inlet plate 10, and the material outlet 25 is provided with a material outlet plate 24, which can facilitate feeding and discharging ,Improve work efficiency.
旋转装置9包括扇形盘91和环形块96，扇形盘91的中部设有通孔92，扇形盘91通过通孔92与第一转轴5固定连接，扇形盘91的一侧固定设有推杆93，推杆93远离扇形盘91的一端设有推头94，环形块96的中部与销轴固定连接，环形块96的边缘等间距设有多个转动板97，两个转动板97之间形成推槽95，扇形盘91通过推头94和推槽95与环形块96传动连接。The rotating device 9 includes a sector disk 91 and an annular block 96. The middle part of the sector disk 91 is provided with a through hole 92. The sector disk 91 is fixedly connected to the first rotating shaft 5 through the through hole 92. One side of the sector disk 91 is fixedly provided with a push rod 93. The end of the push rod 93 away from the fan-shaped disk 91 is provided with a push head 94, the middle part of the ring block 96 is fixedly connected with the pin shaft, and a plurality of rotating plates 97 are arranged at equal intervals on the edge of the ring block 96, and a rotating plate 97 is formed between two rotating plates 97. The push groove 95 , the sector disk 91 is in drive connection with the ring block 96 through the push head 94 and the push groove 95 .
剪切装置12包括L型杆121和支撑板124，L型杆121远离框体3的一端设有与剪切杆125适配的孔，能够便于剪切杆125上下移动。The shearing device 12 includes an L-shaped rod 121 and a support plate 124. The end of the L-shaped rod 121 away from the frame body 3 is provided with a hole adapted to the shearing rod 125, which can facilitate the shearing rod 125 to move up and down.
L型杆121的上端与框体3的内壁上端固定连接，支撑板124与框体3的内壁固定连接，支撑板124的上端设有第二电机123，第二电机123的主轴上连接有凸轮122，L型杆121远离框体3的一端设有剪切杆125，剪切杆125的中部设有限位块126，剪切杆125的外侧套有弹簧127，且弹簧127位于限位块126的下端，剪切杆125的下端固定设有剪切刀128。The upper end of the L-shaped rod 121 is fixedly connected with the inner wall upper end of the frame body 3, the support plate 124 is fixedly connected with the inner wall of the frame body 3, the upper end of the support plate 124 is provided with a second motor 123, and the main shaft of the second motor 123 is connected with a cam 122, the end of the L-shaped bar 121 away from the frame body 3 is provided with a shear bar 125, the middle part of the shear bar 125 is provided with a limit block 126, and the outer side of the shear bar 125 is covered with a spring 127, and the spring 127 is located at the limit block 126 The lower end of the shear bar 125 is fixedly provided with a shear knife 128.
工作原理：使用时，启动第二电机123和第一电机13，第一电机13通过皮带4使扇形盘91转动，从而使推头94通过推槽95使环形块96转动，接着第一齿轮8转动，从而使齿纹带16转动，实现对物料的定时传送，第二电机123使凸轮122转动，从而使剪切杆125上下移动，实现定时剪切，同时电动伸缩杆21对物料夹紧。Working principle: when in use, start the second motor 123 and the first motor 13, the first motor 13 rotates the sector plate 91 through the belt 4, so that the push head 94 rotates the ring block 96 through the push groove 95, and then the first gear 8 Rotate so that the toothed belt 16 rotates to realize the timing transmission of the material, and the second motor 123 rotates the cam 122 so that the shearing rod 125 moves up and down to realize timing shearing, while the electric telescopic rod 21 clamps the material.
以上所述，仅为本实用新型较佳的具体实施方式，但本实用新型的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内，根据本实用新型的技术方案及其实用新型构思加以等同替换或改变，都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114851279A (en) * | 2022-05-13 | 2022-08-05 | 江苏悦阳光伏科技有限公司 | A shearing equipment that is used for excessive glue in dual-glass photovoltaic module corner |
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2017
- 2017-12-02 CN CN201721654736.6U patent/CN207690818U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114851279A (en) * | 2022-05-13 | 2022-08-05 | 江苏悦阳光伏科技有限公司 | A shearing equipment that is used for excessive glue in dual-glass photovoltaic module corner |
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