CN207672711U - A kind of equipment recycling clout in drag pump pump line - Google Patents
A kind of equipment recycling clout in drag pump pump line Download PDFInfo
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Abstract
一种回收拖泵泵管内余料的设备,旨在克服现有技术中的清洗泵管过程中,产生的砂浆和混凝土废料粘接于各楼层,后期剔除、清理成本高,场地、架体上散落遍布的废渣、废水,影响安全文明施工,具有安全隐患的缺点,提供一种回收拖泵泵管内余料的设备,包括排污管、一级排水沟、一级沉淀池、二级排水沟、二级沉淀池和三级沉淀池,排污管一端与泵管的出口对接,排污管另一端与一级排水沟的入口对接,一级排水沟的出口与一级沉淀池的入口对接,一级沉淀池的出口通过二级排水沟与二级沉淀池的入口连通,二级沉淀池的出口与三级沉淀池的入口对接,三级沉淀池的出口与集水井的入口对接。本实用新型结构简单、施工简便、成本低,容易实施,保证了现场文明施工,减少了现场安全隐患,适合润洗拖泵泵管时使用。
A device for recovering the remaining material in the pump pipe of the tow pump, which aims to overcome the problems in the prior art that the mortar and concrete waste produced in the process of cleaning the pump pipe stick to each floor, and the cost of later removal and cleaning is high. Scattered waste residues and waste water affect safe and civilized construction and have the disadvantages of potential safety hazards. We provide a device for recovering the remaining material in the pump pipe of the tow pump, including sewage pipes, primary drainage ditches, primary sedimentation tanks, secondary drainage ditches, For the secondary sedimentation tank and the tertiary sedimentation tank, one end of the sewage pipe is connected to the outlet of the pump pipe, the other end of the sewage pipe is connected to the entrance of the primary drainage ditch, and the outlet of the primary drainage ditch is connected to the entrance of the primary sedimentation tank. The outlet of the sedimentation tank is connected to the inlet of the second-level sedimentation tank through the second-level drainage ditch, the outlet of the second-level sedimentation tank is connected to the inlet of the third-level sedimentation tank, and the outlet of the third-level sedimentation tank is connected to the inlet of the water collection well. The utility model has the advantages of simple structure, convenient construction, low cost and easy implementation, which ensures civilized construction on site, reduces potential safety hazards on site, and is suitable for use when lubricating and cleaning pump pipes of drag pumps.
Description
技术领域technical field
本实用新型涉及建筑废料回收利用领域,尤其涉及一种回收拖泵泵管内余料的方法和设备。The utility model relates to the field of recycling of construction waste, in particular to a method and equipment for recycling residual material in a pump pipe of a drag pump.
背景技术Background technique
随着集约化用地理念的深入,城市高层、超高层建筑越来越多,受气泵使用高度及作业范围的限制,拖泵配合布料机成为高层建筑泵送混凝土的主要选择。根据拖泵操作规程,泵送混凝土之前,先泵送水润滑管道,检查各管卡处是否密封、漏水现象,再泵送砂浆打通管路,确认砂浆打通后,将车内剩余的混凝土充分搅拌均匀后再进行正常泵送;完成后,清理完拖泵料斗内的残留混凝土后,向料斗内加满水,启动泵机,将泵管内剩余混凝土随水泵出。With the deepening of the concept of intensive land use, there are more and more high-rise and super high-rise buildings in the city. Due to the limitation of the height and operating range of the air pump, the tow pump combined with the distribution machine has become the main choice for pumping concrete in high-rise buildings. According to the operating regulations of the towing pump, before pumping concrete, pump water to lubricate the pipeline, check whether the pipe clamps are sealed and leak, and then pump mortar to open the pipeline. After confirming that the mortar is opened, fully mix the remaining concrete in the car Normal pumping after uniformity; after cleaning the residual concrete in the hopper of the drag pump, fill the hopper with water, start the pump, and pump out the remaining concrete in the pump pipe with water.
在清洗泵管过程中,产生的砂浆、具有一定强度的混凝土废料会粘接于各楼层临边部位、电梯井道、外墙等位置,后期剔除、清理成本高、难度大。零散建渣的产生不仅严重影响施工现场文明施工形象,同时在剔除砼时也浪费人工,造成施工成本增加。对于在外墙上直接采用粗放型排污措施的,废料中的砂浆、混凝土等粘接在脚手架钢管、密目网、竹笆板等架体构件上,脚手架架体上产生大量建渣,不仅增加脚手架的荷载,严重影响二次结构及外墙施工,甚至导致外架操作人员无可靠立足点,影响竹笆板的安装使用及拆除。此外,泵管清洗过程中的粗骨料自由散落,极易在坠落过程中发生物体打击事故,具有安全隐患。In the process of cleaning the pump pipe, the mortar and concrete waste with a certain strength will be bonded to the edges of each floor, the elevator shaft, the outer wall, etc., and the later removal and cleaning will be costly and difficult. The generation of scattered construction slag not only seriously affects the image of civilized construction on the construction site, but also wastes labor when removing concrete, resulting in increased construction costs. For those who directly adopt extensive sewage discharge measures on the external wall, the mortar and concrete in the waste materials are bonded to the scaffolding steel pipes, dense mesh, bamboo fences and other frame components, and a large amount of construction slag is produced on the scaffolding frame, which not only increases the The load seriously affects the secondary structure and the construction of the outer wall, and even causes the operators of the outer frame to have no reliable foothold, which affects the installation, use and removal of the bamboo fence board. In addition, during the cleaning process of the pump pipe, the coarse aggregate is scattered freely, which is very easy to cause an object strike accident during the falling process, which poses a safety hazard.
实用新型内容Utility model content
本实用新型克服了现有技术中的清洗泵管过程中,产生的砂浆和混凝土废料粘接于各楼层临边部位、电梯井道、外墙、脚手架架体等位置,后期剔除、清理成本高,场地、架体上散落遍布的废渣、废水,影响安全文明施工,具有安全隐患的缺点,提供一种回收拖泵泵管内余料的设备。The utility model overcomes the problems in the prior art that in the process of cleaning the pump pipes, the mortar and concrete waste produced are bonded to the edge of each floor, the elevator shaft, the outer wall, the scaffold body, etc., and the cost of later removal and cleaning is high. Waste slag and waste water scattered all over the site and frame affect safe and civilized construction, and have the disadvantages of potential safety hazards. A device for recovering the remaining material in the pump pipe of the tow pump is provided.
本实用新型实现发明目的采用的技术方案是:一种回收拖泵泵管内余料的设备,在润洗拖泵泵管时,对泵管内剩余混凝土进行回收,所述设备包括排污管、一级排水沟、一级沉淀池、二级排水沟、二级沉淀池和三级沉淀池,排污管一端与泵管的出口对接,排污管另一端与一级排水沟的入口对接,一级排水沟的出口与一级沉淀池的入口对接,一级沉淀池的出口通过二级排水沟与二级沉淀池的入口连通,二级沉淀池的出口与三级沉淀池的入口对接,三级沉淀池的出口与集水井的入口对接。The technical scheme adopted by the utility model to achieve the purpose of the invention is: a device for recovering the remaining material in the pump pipe of the tow pump, which recycles the remaining concrete in the pump pipe when the pump pipe of the tow pump is rinsed. Drainage ditch, primary sedimentation tank, secondary drainage ditch, secondary sedimentation tank and tertiary sedimentation tank, one end of the sewage pipe is connected to the outlet of the pump pipe, the other end of the sewage pipe is connected to the entrance of the primary drainage ditch, and the primary drainage ditch The outlet of the first-stage sedimentation tank is connected to the inlet of the first-stage sedimentation tank, the outlet of the first-stage sedimentation tank is connected to the inlet of the second-stage sedimentation tank through the second-level drainage ditch, the outlet of the second-stage sedimentation tank is connected to the inlet of the third-stage sedimentation tank, and the third-stage sedimentation tank The outlet of the well is docked with the inlet of the water collection well.
进一步的,所述的一级排水沟的坡度为30°。Further, the slope of the primary drain is 30°.
进一步的,所述的二级排水沟的坡度为1%。Further, the slope of the secondary drainage ditch is 1%.
本实用新型的有益效果是:本实用新型通过排污管加三级沉淀池对拖泵泵管内余料进行有组织回收,符合绿色施工“四节一环保”理念,有利于施工现场的扬尘治理及安全文明施工,减少环境污染。现场施工简便,易于操作,投入小,拆装方便。余料可用于制作成预制块铺装成绿色路面或场地的直接硬化,降低施工成本,提高材料利用率,废水经沉淀后作为景观及除尘用水,用于现场绿化。使用该设备结构简单、施工简便、成本低,容易实施,保证了现场文明施工,减少了现场安全隐患,降低了材料和用工消耗,降低了工程造价。The beneficial effects of the utility model are: the utility model carries out organized recovery of the remaining material in the pump pipe of the tow pump through the sewage pipe plus a three-stage sedimentation tank, which conforms to the concept of "four sections and one environmental protection" in green construction, and is beneficial to the dust control and maintenance of the construction site. Safe and civilized construction, reducing environmental pollution. On-site construction is simple, easy to operate, small investment, easy disassembly and assembly. The remaining material can be used to make prefabricated blocks to pave the green pavement or direct hardening of the site, which reduces construction costs and improves material utilization. After sedimentation, the wastewater is used as landscape and dust removal water for on-site greening. The equipment has simple structure, convenient construction, low cost and easy implementation, which ensures civilized construction on site, reduces potential safety hazards on site, reduces material and labor consumption, and reduces project cost.
下面结合附图与具体实施方式对本实用新型作进一步的描述。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本实用新型的设备的结构示意图。Fig. 1 is the structural representation of the equipment of the present utility model.
附图中,1为排污管、2为一级排水沟、3为一级沉淀池、4为二级排水沟、5为二级沉淀池、6为三级沉淀池、7为泵管、8为周边建筑物、9为底座、10为一级沉淀池盖板、11为二级沉淀池盖板。In the accompanying drawings, 1 is the sewage pipe, 2 is the first-level drainage ditch, 3 is the first-level sedimentation tank, 4 is the second-level drainage ditch, 5 is the second-level sedimentation tank, 6 is the third-level sedimentation tank, 7 is the pump pipe, 8 9 is the base, 10 is the cover plate of the primary sedimentation tank, and 11 is the cover plate of the secondary sedimentation tank.
具体实施方式Detailed ways
如附图1所示,本实施例的一种回收拖泵泵管内余料的设备,在润洗拖泵泵管时,对泵管内剩余混凝土进行回收。所述设备包括排污管1、一级排水沟2、一级沉淀池3、二级排水沟4、二级沉淀池5和三级沉淀池6。排污管1竖向设置,排污管1上端与周边建筑物8固定,排污管1下端固定安装在砌筑的底座9上。排污管1一端与泵管7的出口对接,排污管1另一端与一级排水沟2的入口对接。一级排水沟2的出口与一级沉淀池3的入口对接。本实施例优选的一级排水沟的坡度为30°。为避免一级排水沟2落入杂物,一级排水沟2顶可采用废旧木工板制作的一级沉淀池盖板10将一级排水沟2封闭。一级沉淀池3的出口通过二级排水沟4与二级沉淀池5的入口连通。本实施例优选的二级排水沟4的坡度为1%。二级沉淀池5的出口与三级沉淀池6的入口对接,三级沉淀池6的出口与集水井的入口对接。二级沉淀池5与三级沉淀池6的上方设有钢筋网片制作的二级沉淀池盖板11。As shown in Figure 1, the equipment for recovering the remaining material in the pump pipe of the tow pump in this embodiment recovers the remaining concrete in the pump pipe when the pump pipe of the tow pump is rinsed. The equipment includes a sewage pipe 1 , a primary drainage ditch 2 , a primary sedimentation tank 3 , a secondary drainage ditch 4 , a secondary sedimentation tank 5 and a tertiary sedimentation tank 6 . The sewage pipe 1 is vertically arranged, the upper end of the sewage pipe 1 is fixed with the surrounding buildings 8, and the lower end of the sewage pipe 1 is fixedly installed on the base 9 of the masonry. One end of the sewage pipe 1 is connected to the outlet of the pump pipe 7 , and the other end of the sewage pipe 1 is connected to the entrance of the primary drainage ditch 2 . The outlet of the primary drainage ditch 2 is connected to the inlet of the primary sedimentation tank 3 . The slope of the preferred primary drainage ditch in this embodiment is 30°. For avoiding the first-level drainage ditch 2 from falling into debris, the first-level drainage ditch 2 top can adopt the first-level sedimentation tank cover plate 10 made of waste wood boards to close the first-level drainage ditch 2 . The outlet of the primary sedimentation tank 3 communicates with the inlet of the secondary sedimentation tank 5 through the secondary drainage ditch 4 . The slope of the preferred secondary drainage ditch 4 in this embodiment is 1%. The outlet of the secondary sedimentation tank 5 is docked with the inlet of the tertiary sedimentation tank 6, and the outlet of the tertiary sedimentation tank 6 is docked with the inlet of the water collection well. The top of the secondary sedimentation tank 5 and the tertiary sedimentation tank 6 is provided with a secondary sedimentation tank cover plate 11 made of steel mesh sheet.
基于本实施例的设备,在润洗拖泵泵管7时,对泵管7内剩余混凝土进行回收,具体包括以下步骤:Based on the equipment of this embodiment, when the pump pipe 7 of the drag pump is rinsed, the remaining concrete in the pump pipe 7 is recovered, specifically including the following steps:
A. 将拖泵泵管7插入排污管1内,润洗拖泵泵管7,泵管7内剩余混凝土随水泵出。排污管1采用直径500mm可承接PVC-U双壁波纹管道,承插方向顺水流方向。排污管1竖向设置,排污管1上端通过钢管、钢丝绳与周边建筑物8固定,排污管1下端固定安装在砌筑的底座9上。润洗过程中需手扶泵管7,防止泵管7摇摆晃动;A. Insert the pump pipe 7 of the drag pump into the sewage pipe 1, rinse the pump pipe 7 of the drag pump, and the remaining concrete in the pump pipe 7 will be pumped out with the water. Sewage pipe 1 adopts a diameter of 500mm and can accept PVC-U double-wall corrugated pipe, and the socket direction is along the direction of water flow. The sewage pipe 1 is arranged vertically, and the upper end of the sewage pipe 1 is fixed with the surrounding buildings 8 through steel pipes and steel wire ropes, and the lower end of the sewage pipe 1 is fixedly installed on the base 9 of the masonry. During the rinsing process, the pump tube 7 needs to be held by hand to prevent the pump tube 7 from swaying and shaking;
B.步骤A所述的泵出物经排污管1、一级排水沟2排入一级沉淀池3。一级沉淀池3应尽量设置在靠近排污管1口处,主要起到收集粗骨料作用。一级沉淀池3应牢固可靠,一般采用实心砖砌筑并进行防水处理,一级沉淀池3尺寸及出水标高应根据周边建筑物高度8、泵管7直径经计算确定,保证余料的容积及废水的排出。一级沉淀池3上口应用一级沉淀池盖板10覆盖,以免废水废料飞溅。为避免余料粘接于一级沉淀池3底板上,在一级沉淀池3底部铺设废旧竹胶板作隔离层。一级排水沟2的坡度为30°,为避免一级排水沟2落入杂物,一级排水沟2顶可采用废旧木工板将一级排水沟2封闭;B. The pumped matter described in step A is discharged into the first-level sedimentation tank 3 through the sewage pipe 1 and the first-level drainage ditch 2 . The primary sedimentation tank 3 should be installed as close as possible to the mouth of the sewage pipe 1, mainly to collect coarse aggregate. The primary sedimentation tank 3 should be firm and reliable. Generally, it is built with solid bricks and waterproofed. The size of the primary sedimentation tank 3 and the water outlet elevation should be calculated and determined according to the height 8 of the surrounding buildings and the diameter of the pump pipe 7 to ensure the volume of the remaining material and waste water discharge. The upper opening of the primary sedimentation tank 3 should be covered with a cover plate 10 of the primary sedimentation tank to prevent waste water from splashing. In order to prevent the remaining material from sticking to the bottom plate of the first-level sedimentation tank 3, a waste bamboo plywood is laid on the bottom of the first-level sedimentation tank 3 as an isolation layer. The slope of the first-level drainage ditch 2 is 30°. In order to prevent the first-level drainage ditch 2 from falling into sundries, the top of the first-level drainage ditch 2 can be closed with waste wood boards;
C.泵出物经步骤B所述的一级沉淀池3沉淀后,废渣沉入池底,废水经二级排水沟4排入二级沉淀池5与三级沉淀池6,二级排水沟4的坡度为1%;C. After the pumped matter is settled in the primary sedimentation tank 3 described in step B, the waste residue sinks into the bottom of the pond, and the waste water is discharged into the secondary sedimentation tank 5 and the tertiary sedimentation tank 6 through the secondary drainage ditch 4, and the secondary drainage ditch 4 with a slope of 1%;
D.人工及时清理步骤C所述的废渣,回收利用,进入一级沉淀池3内的余料在每次润洗泵管7后安排专人及时清理、及时利用,防止硬结及堆积;D. Manually clean up the waste slag described in step C in a timely manner, recycle, and arrange special personnel to clean up and use in time to prevent induration and accumulation of the remaining material in the primary sedimentation tank 3 after each rinse pump pipe 7;
E.废水经步骤C所述的二级沉淀池5与三级沉淀池6沉淀后,排入集水井中。E. After the waste water is deposited in the secondary sedimentation tank 5 and the tertiary sedimentation tank 6 described in step C, it is discharged into the water collection well.
本实用新型在润洗拖泵泵管时,对泵管内剩余混凝土进行回收,可减少对已完工程成品的破坏,控制施工现场扬尘污染,保持架体及密目网清洁卫生,减少环境污染,减少安全隐患,具有成本低、易于操作,节约资源,安全可靠,排污效果好等优点。现场施工简便,利用PVC-U双壁波纹管组合形成排污管,价格便宜,拆装方便,待主体结构完成后,可拆除用于室外道排工程,成本投入小。含有砂浆、混凝土废料的污水经过管道流入沉淀池,定期清理,其中可回收利用砂浆及混凝土用于现场裸露地面硬化,污水经沉淀后用于现场绿化或排入市政管网,提高材料利用率,同时减少水污染。The utility model recycles the remaining concrete in the pump pipe when lubricating and washing the pump pipe of the tow pump, which can reduce the damage to the finished project, control the dust pollution on the construction site, keep the frame body and the dense mesh clean and hygienic, and reduce environmental pollution. It reduces potential safety hazards and has the advantages of low cost, easy operation, resource saving, safety and reliability, and good sewage discharge effect. The on-site construction is simple, and the PVC-U double-wall corrugated pipe is used to form the sewage pipe, which is cheap and easy to disassemble. Sewage containing mortar and concrete waste flows into the sedimentation tank through pipelines and is cleaned regularly. The mortar and concrete can be recycled for on-site bare ground hardening. After sedimentation, the sewage is used for on-site greening or discharged into the municipal pipe network to improve material utilization. At the same time reduce water pollution.
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| CN201721745119.7U CN207672711U (en) | 2017-12-14 | 2017-12-14 | A kind of equipment recycling clout in drag pump pump line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109339199A (en) * | 2017-12-14 | 2019-02-15 | 深圳建业工程集团股份有限公司 | A kind of method and apparatus recycling clout in drag pump pump line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109339199A (en) * | 2017-12-14 | 2019-02-15 | 深圳建业工程集团股份有限公司 | A kind of method and apparatus recycling clout in drag pump pump line |
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Granted publication date: 20180731 |