CN207669757U - A kind of automatic production, detection and the cutting system of plastic bottle blank - Google Patents
A kind of automatic production, detection and the cutting system of plastic bottle blank Download PDFInfo
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- CN207669757U CN207669757U CN201721691076.9U CN201721691076U CN207669757U CN 207669757 U CN207669757 U CN 207669757U CN 201721691076 U CN201721691076 U CN 201721691076U CN 207669757 U CN207669757 U CN 207669757U
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- cambered surface
- jig
- injection molding
- molding machine
- detection
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Abstract
The utility model discloses automatic production, detection and the cutting systems of a kind of plastic bottle blank, belong to automated production equipment technical field.The system includes injection molding machine, monitor station, manipulator and takes base jig, and base jig is taken to be set on manipulator, and manipulator is set to above injection molding machine for sending the bottle base on the mold of injection molding machine 1 to monitor station, and monitor station is set to 1 front of injection molding machine；Monitor station 2 is horizontal transmission structure close to one end of manipulator, and the other end is to tilt transfer structure, tilts transfer structure back side top and is equipped with detection lamp；It includes jig plate and at least one set of grasping structures to take base jig, and grasping structures include gripper cylinder on jig plate and what is be arranged in array multiple take base station.The system can automatically realize production, vertical display and the counting of bottle base, and convenient for detection and trimming, and the above process can be completed in an operative employee, have many advantages, such as that production efficiency is high, working strength is low, good product quality.
Description
Technical field
The utility model belongs to automated production equipment technical field, more particularly to the automatic production of a kind of plastic bottle blank,
Detection and cutting system.
Background technology
The beverage packagings such as mineral water generally include bottle, the bottle cap on bottle body and bottleneck, are set in carrying on the bottleneck of bottle
Hand and the label etc. being attached on bottle.Wherein, bottle is blown by bottle base at water scene processed.Bottle base is usually logical in the prior art
It crosses injection molding machine to be produced, production process is：Injection molding machine ejects the bottle base on mold, and bottle base falls connecing below mold
In disk, operative employee is ceaselessly evenly laid out by the bottle base connect in disk, the bottle base that more changing-over disk and cleaning are scattered after a period of time, right
The bottle base in disk is connect to be counted, detected and trimmed.
Applicant has found following problem when using aforesaid way：
(1) process velocity of injection molding machine cannot be arranged quickly, and operative employee can not keep up with its rhythm；
(2) at least two operative employees are needed to work on post always, great work intensity；
(3) irregular fall of product can cause to damage to product, substandard products occur；
(4) operative employee is needed persistently to track injection molding machine, it is slightly absent-minded to go wrong, cause to shut down, influences to produce
Progress；
(5) counting, detecting and trimming needs another operative employee individually to carry out, great work intensity.
Invention content
To solve the above-mentioned problems, the utility model embodiment provide the automatic production of plastic bottle blank a kind of, detection and
Cutting system, the system can automatically realize production, vertical display and the counting of bottle base, and convenient for detection and trimming.It is described
Technical solution is as follows：
The utility model embodiment provides a kind of automatic production, detection and the cutting system of plastic bottle blank, the system packet
It includes injection molding machine 1, monitor station 2, manipulator 3 and takes base jig 4, described that base jig 4 is taken to be set on manipulator 3, the manipulator 3 is set
For sending the bottle base on the mold of injection molding machine 1 to monitor station 2 above injection molding machine 1, the monitor station 2 is set to injection molding machine 1
Front；The monitor station 2 is horizontal transmission structure close to one end of manipulator 3, and the other end is to tilt transfer structure, described to incline
Oblique transfer structure back side top is equipped with detection lamp 21；It is described that base jig 4 is taken to include jig plate 41 and at least one set of grasping structures, institute
State grasping structures include gripper cylinder 47 on jig plate 41 and be arranged in array it is multiple take base station 42, each take base station
42 include for bottle base by through-hole 43 and the cambered surface fixed block 44 that is oppositely arranged of 43 both sides of through-hole and cambered surface fixture block 45, the arc
Face fixed block 44 and the opposite face of cambered surface fixture block 45 are the cambered surface coordinated with bottle base, and the cambered surface fixed block 44 is fixed on jig plate
On 41, multiple cambered surface fixture blocks 45 synchronize driving by gripper cylinder 47 and carry out holding action with corresponding cambered surface fixed block 44, described
The cambered surface of cambered surface fixture block 45 is equipped with sucker 6.
Specifically, the base jig 4 that takes in the utility model embodiment includes left and right two groups of grasping structures arranged side by side, often
Group grasping structures take base station 42 including four, in the row arrangement of two rows two, 45 equal edge of the cambered surface fixed block 44 and cambered surface fixture block
It is front and back to the left and right sides for being arranged and being respectively correspondingly arranged in through-hole 43.
Further, the grasping structures in the utility model embodiment further include the front and back clamping plate 46 to setting in polylith edge,
Polylith clamping plate 46 or so be arranged side by side and by least two along left and right to interlocking bar 49 connection for make clamping plate 46 synchronize fortune
Dynamic, the cambered surface fixture block 45 is set on clamping plate 46, and the jig plate 41 is equipped with the supporting block 48 slided for interlocking bar 49, described
Gripper cylinder 47 is fixedly connected with one piece of clamping plate 46 of end.
More specifically, the grasping structures in the utility model embodiment include 46, four pieces of cambered surface fixed blocks 44 of two clamping plates,
Four pieces of cambered surface fixture blocks, 45, two interlocking bar 49 and four pieces of supporting blocks 48, the rear and front end of every piece of clamping plate 46 are respectively provided with one piece of cambered surface
The cambered surface offside of fixture block 45, the cambered surface fixture block 45 is equipped with one piece of cambered surface fixed block 44, and two clamping plates 46 are by two interlocking bar 49
Connection, the right side of every piece of clamping plate 46 are equipped with the supporting block 48 before and after two pieces side by side；The left end of the interlocking bar 49 is fixed on left side
Clamping plate 46 on, then sliding is set in one piece of supporting block 48, then is fixed with the clamping plate 46 on right side, and right end sliding is set to one piece
In supporting block 48, the gripper cylinder 47 is fixedly connected with the clamping plate 46 in left side.
Preferably, the cambered surface of the cambered surface fixture block 45 in the utility model embodiment is equipped with sponge cushion pad 5.
Preferably, for the injection molding machine 1 in the utility model embodiment along left and right to setting, the manipulator 3 includes along front and back
To before and after above injection molding machine 1 the front and back left and right on walking structure 31 is set to walking structure 31, along left and right to sliding
To walking structure 32, in the vertical direction sliding be set to vertical lifting structure 33 of the left and right on walking structure 32 and set on vertically carrying
90 ° of overturning structures of 33 bottom end of structure are risen, it is described that base jig 4 is taken to be vertical in 90 ° of overturning structures and may be reversed towards injection molding
The mold of machine 1.
The advantageous effect brought of technical solution that the utility model embodiment provides is：The utility model embodiment provides
The automatic production of plastic bottle blank a kind of, detection and cutting system, the system can automatically realize production, the vertical display of bottle base
And counting, and convenient for detection and trimming, the above process can be completed in an operative employee, have production efficiency is high, working strength is low,
The advantages that good product quality.
Description of the drawings
Fig. 1 is that the structure of the production, detection and cutting system automatically for the plastic bottle blank that the utility model embodiment provides is shown
It is intended to；
Fig. 2 is automatic production, detection and the cutting system of the plastic bottle blank that the utility model embodiment provides in another shape
Structural schematic diagram under state；
Fig. 3 is the structural schematic diagram for taking base jig that the utility model embodiment provides；
Fig. 4 is the partial enlarged view of A.
In figure：1 injection molding machine, 2 workbench, 3 manipulators, 4 take base jig, 5 sponge cushion pads, 6 suckers；
21 detection lamps；
31 is front and back to walking structure, 32 or so to walking structure, 33 vertical lifting structures；
41 jig plates, 42 take base station, 43 through-holes, 44 cambered surface fixed blocks, 45 cambered surface fixture blocks, 46 clamping plates, 47 gripper cylinders,
48 supporting blocks, 49 interlocking bar.
Specific implementation mode
It is new to this practicality below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer
Type is described in further detail.
Referring to Fig. 1-4, the utility model embodiment provides the automatic production, detection and trimming system of a kind of plastic bottle blank
System, which includes injection molding machine 1（It controls to setting）, monitor station 2, manipulator 3 and take base jig 4 etc., take base jig 4 to be set to machine
On tool hand 3, manipulator 3 is set to 1 top of injection molding machine for sending the bottle base on the mold of injection molding machine 1 to monitor station 2（Bottle base
Bottleneck is downward, bottom-up）, monitor station 2 is set to 1 front of injection molding machine and is used to receive bottle base and transmit, in transmit process, operative employee
The die orifice burr of bottle base bottom is detected and trimmed to bottle base.Monitor station 2 is along left and right to setting（It is parallel to injection molding machine 1）,
Close to one end of manipulator 3（Right end）For horizontal transmission structure, for receiving bottle base and can bottle base be placed into certain amount（Often
Every one segment length of a period of time conveyer belt stepping）；Its other end（Left end）To tilt transfer structure, angle of inclination is 5 ° -10 °.
Tilt transfer structure back side top be equipped with detection lamp 21, be specifically as follows left and right to fluorescent lamp.Wherein, the base jig 4 is taken to include
Jig plate 41（Rectangular slab）With at least one set of grasping structures on jig plate 41, upper surface middle part and the manipulator 3 of jig plate 41 connect
It connects, grasping structures include gripper cylinder 47 on jig plate 41 and what is be arranged in array multiple take base station 42（For gripping one
A bottle base）, take base station 42 corresponding with the mold of injection molding machine 1, each take base station 42 include for bottle base by through-hole 43（Directly
Diameter is more than the circular hole of bottle base diameter）With 43 both sides of through-hole（The left and right sides or front and rear sides）The cambered surface fixed block 44 being oppositely arranged
With cambered surface fixture block 45, cambered surface fixed block 44 is mutually parallel with cambered surface fixture block 45 and its opposite face is the cambered surface coordinated with bottle base, arc
Face fixed block 44 be bar blocks and its be vertically fixed on 41 lower surface of jig plate, cambered surface fixture block 45 be bar blocks and be located at jig
Immediately below 41 lower surface of plate.Multiple cambered surface fixture blocks 45 synchronize driving by gripper cylinder 47 and are pressed from both sides with corresponding cambered surface fixed block 44
Hold action（Be located remotely from each other with it is close）.In the cambered surface of cambered surface fixture block 45（The slot or through-hole installed equipped with sucker 6）Equipped with sucker
6, for sucker 6 towards corresponding cambered surface fixed block 44, multiple suckers 6 and the connection realization of the divider of 41 upper surface of jig plate are synchronous dynamic
Make.
Specifically, ginseng is seen figures 3 and 4, and the base jig 4 that takes in the utility model embodiment includes two groups that left and right is arranged side by side
Grasping structures, every group of grasping structures take base station 42 including four, and four take base station 42 in the row arrangement of two rows two.Cambered surface is fixed
Block 44 and cambered surface fixture block 45 are along front and back to the left and right sides for being arranged and being respectively correspondingly arranged in through-hole 43.
Further, ginseng is seen figures 3 and 4, and the grasping structures in the utility model embodiment further include polylith along front and back to setting
The clamping plate 46 set, polylith clamping plate 46 or so are arranged side by side（It is mutually parallel）And by least two along left and right to interlocking bar 49
（Round bar）For making clamping plate 46 move synchronously, cambered surface fixture block 45 is set to same for realizing multiple cambered surface fixture blocks 45 on clamping plate 46 for connection
Step movement.Clamping plate 46 is set to immediately below jig plate 41, and jig plate 41 is equipped with the supporting block 48 slided for interlocking bar 49, supporting block
48 is, along the front and back striped blocks on 41 lower surface of jig plate, interlocking bar 49 can horizontally slip in supporting block 48.Clamping
Cylinder 47 and end（Left end or right end）One piece of clamping plate 46 be fixedly connected.
More specifically, ginseng is seen figures 3 and 4, the grasping structures in the utility model embodiment include two clamping plates 46（Left and right to
Side by side, the clamping plate 46 of the clamping plate 46 in left side and right side）, four pieces of cambered surface fixed blocks 44（It is arranged in array）, four pieces of cambered surface fixture blocks 45
（It is arranged in array）, two pieces interlocking bar 49（It is front and back to side by side）With four pieces of supporting blocks 48（It is arranged in array）Deng every piece of clamping plate 46
Rear and front end be respectively provided with one piece of cambered surface fixture block 45, the cambered surface offside of cambered surface fixture block 45（Right side）Equipped with one piece of cambered surface fixed block
44, two clamping plates 46 are connected by two interlocking bar 49, and the right side of every piece of clamping plate 46 is equipped with the supporting block 48 before and after two pieces side by side.Connection
The left end of lever 49 is fixed on the clamping plate 46 in left side, and then sliding is set in one piece of supporting block 48, then the clamping plate 46 with right side
Fixed, right end sliding is set in one piece of supporting block 48, the gripper cylinder 47 in 46 left side of clamping plate in left side（Along left and right to）With a left side
The centre position of the clamping plate 46 of side is fixedly connected.
Preferably, referring to Fig. 4, the cambered surface of the cambered surface fixture block 45 in the utility model embodiment is equipped with sponge cushion pad 5,
It can not only prevent bottle base from falling, can also prevent from crushing bottle base；Certainly, sponge can also be set in the cambered surface of cambered surface fixed block 44
Cushion pad.
Wherein, referring to Fig. 1 and 2, for the injection molding machine 1 in the utility model embodiment along left and right to setting, manipulator 3 includes edge
It is front and back be set to before and after above injection molding machine 1 to walking structure 31, along left and right to sliding it is front and back on walking structure 31
The vertical lifting structure 33 set on left and right on walking structure 32 is slided to walking structure 32, in the vertical direction and is set to perpendicular in left and right
Structure is overturn to 90 ° of 33 bottom end of lift structure（It is not shown）Deng front and back to walking structure 32 and to be erected to walking structure 31, left and right
It is driven to lift structure 33 by motor, 90 ° of overturning structures are driven by the cylinder, and base jig 4 is taken to be vertical in 90 ° of overturning structures
And the turnable mold towards injection molding machine 1.Manipulator 3 is specifically as follows alfarobot Redgtone-1200.
It is illustrated with reference to the course of work of Fig. 1-4 pairs of present apparatus：
The bottle base on the mold for taking 4 face injection molding machine 1 of base jig on manipulator 3, left and right make to take base to walking structure 32
Jig 4 moves downward, while the mandril on mold ejects bottle base, and the gripper cylinder 47 on base jig 4 is taken to drive cambered surface fixture block
45 move relative to cambered surface fixed block 44, while sucker 6 adsorbs bottle base realization clamping bottle base, and left and right is transported to the right to walking structure 32
Dynamic, rear vertical lifting structure 33 moves upwards, the front and back horizontal conveying belt that monitor station 2 is then moved forward to walking structure 31
Surface, rear vertical lifting structure 33 move downward, and 90 ° of overturning structures make to take base jig 4 horizontal, take the clamping on base jig 4
Cylinder 47 drives cambered surface fixture block 45 to be moved far from cambered surface fixed block 44, while sucker 6 discharges bottle base, then bottle base bottom is placed in upwards
Horizontal transmission takes, and last manipulator 3 returns to initial position by a series of actions；Aforesaid operations are repeated, horizontal conveying belt is worked as
When a certain number of bottle bases of upper placement, conveyer belt, which moves downward, send bottle base to 21 lower section of detection lamp, and operative employee estimates to bottle base
It is detected and is trimmed with scissors the burr of bottle base bottom.
The utility model embodiment provides a kind of automatic production, detection and the cutting system of plastic bottle blank, the system energy
Automatically realize production, vertical display and the counting of bottle base, and convenient for detection and trimming, an operative employee can be completed above-mentioned
Process has many advantages, such as that production efficiency is high, working strength is low, good product quality.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all in this practicality
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (6)
1. automatic production, detection and the cutting system of a kind of plastic bottle blank, which is characterized in that including injection molding machine (1), monitor station
(2), manipulator (3) and base jig (4) is taken, described that base jig (4) is taken to be set on manipulator (3), the manipulator (3) is set to note
For sending the bottle base on the mold of injection molding machine (1) to monitor station (2) above molding machine (1), the monitor station (2) is set to injection molding
In front of machine (1)；
The monitor station (2) is horizontal transmission structure close to one end of manipulator (3), and the other end is to tilt transfer structure, institute
It states and tilts transfer structure back side top equipped with detection lamp (21)；
Described to take base jig (4) include jig plate (41) and at least one set of grasping structures, and the grasping structures include jig plate
(41) gripper cylinder (47) on and be arranged in array it is multiple take base station (42), it includes for bottle base each to take base station (42)
By the cambered surface fixed block (44) that is oppositely arranged of through-hole (43) and through-hole (43) both sides and cambered surface fixture block (45), the cambered surface it is solid
It is the cambered surface coordinated with bottle base to determine block (44) and the opposite face of cambered surface fixture block (45), and the cambered surface fixed block (44) is fixed on jig
On plate (41), multiple cambered surface fixture blocks (45) are clamped by the synchronous driving of gripper cylinder (47) with corresponding cambered surface fixed block (44)
The cambered surface of action, the cambered surface fixture block (45) is equipped with sucker (6).
2. automatic production, detection and the cutting system of plastic bottle blank according to claim 1, which is characterized in that described to take
Base jig (4) includes left and right two groups of grasping structures arranged side by side, and every group of grasping structures take base station (42) including four, is in two
The row arrangement of row two, the cambered surface fixed block (44) and cambered surface fixture block (45) are along front and back to being arranged and be respectively correspondingly arranged in through-hole
(43) the left and right sides.
3. automatic production, detection and the cutting system of plastic bottle blank according to claim 2, which is characterized in that the folder
It further includes that polylith is arranged side by side to the clamping plate (46) of setting, polylith clamping plate (46) left and right before and after and passes through at least two to take structure
Along left and right to interlocking bar (49) connect for making clamping plate (46) move synchronously, the cambered surface fixture block (45) be set to clamping plate (46)
On, the jig plate (41) is equipped with the supporting block (48) slided for interlocking bar (49), the gripper cylinder (47) and end
One piece of clamping plate (46) is fixedly connected.
4. automatic production, detection and the cutting system of plastic bottle blank according to claim 3, which is characterized in that the folder
It includes two clamping plates (46), four pieces of cambered surface fixed blocks (44), four pieces of cambered surface fixture blocks (45), two interlocking bar (49) and four to take structure
The rear and front end of block supporting block (48), every piece of clamping plate (46) is respectively provided with one piece of cambered surface fixture block (45), the cambered surface fixture block (45)
Cambered surface offside is equipped with one piece of cambered surface fixed block (44), and two clamping plates (46) are connected by two interlocking bar (49), every piece of clamping plate (46)
Right side be equipped with two pieces before and after supporting block (48) side by side；The left end of the interlocking bar (49) is fixed on the clamping plate (46) in left side
On, then sliding is set on one piece of supporting block (48), then fixed with the clamping plate (46) on right side, and right end sliding is set to one piece of support
On block (48), the gripper cylinder (47) is fixedly connected with the clamping plate (46) in left side.
5. automatic production, detection and the cutting system of plastic bottle blank according to claim 1, which is characterized in that the arc
The cambered surface of face fixture block (45) is equipped with sponge cushion pad (5).
6. the automatic production, detection and cutting system, feature according to claim 1-5 any one of them plastic bottle blanks exist
In for the injection molding machine (1) along left and right to setting, the manipulator (3) includes along front and back to front and back above injection molding machine (1)
To walking structure (31), along left and right to sliding be set to the front and back left and right on walking structure (31) to walking structure (32), along perpendicular
The vertical lifting structure (33) set on left and right on walking structure (32) is slided to direction and is set to vertical lifting structure (33) bottom
90 ° of overturning structures at end, it is described to take base jig (4) to be vertical in 90 ° of overturning structures and the mould towards injection molding machine (1) may be reversed
Tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721691076.9U CN207669757U (en) | 2017-12-07 | 2017-12-07 | A kind of automatic production, detection and the cutting system of plastic bottle blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721691076.9U CN207669757U (en) | 2017-12-07 | 2017-12-07 | A kind of automatic production, detection and the cutting system of plastic bottle blank |
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| Publication Number | Publication Date |
|---|---|
| CN207669757U true CN207669757U (en) | 2018-07-31 |
Family
ID=62967952
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721691076.9U Active CN207669757U (en) | 2017-12-07 | 2017-12-07 | A kind of automatic production, detection and the cutting system of plastic bottle blank |
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| CN (1) | CN207669757U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333229A (en) * | 2018-10-24 | 2019-02-15 | 兴化日成金属制品有限公司 | A kind of high-accuracy high-efficiency rate lens edge grinding machine |
| CN110014633A (en) * | 2019-04-17 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of inverted bottle blank transmission characterization processes |
| CN110102508A (en) * | 2019-05-28 | 2019-08-09 | 佛山职业技术学院 | A kind of automatic loading and unloading device and air tightness detection apparatus of infusion connector |
-
2017
- 2017-12-07 CN CN201721691076.9U patent/CN207669757U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333229A (en) * | 2018-10-24 | 2019-02-15 | 兴化日成金属制品有限公司 | A kind of high-accuracy high-efficiency rate lens edge grinding machine |
| CN110014633A (en) * | 2019-04-17 | 2019-07-16 | 德玛克（长兴）自动化系统有限公司 | A kind of inverted bottle blank transmission characterization processes |
| CN110102508A (en) * | 2019-05-28 | 2019-08-09 | 佛山职业技术学院 | A kind of automatic loading and unloading device and air tightness detection apparatus of infusion connector |
| CN110102508B (en) * | 2019-05-28 | 2024-04-02 | 佛山职业技术学院 | Automatic feeding and discharging device of infusion connector and airtight detection device |
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