CN207659506U - A kind of device that electroslag consutrode surface derusting is anti-oxidation - Google Patents
A kind of device that electroslag consutrode surface derusting is anti-oxidation Download PDFInfo
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- CN207659506U CN207659506U CN201721737477.3U CN201721737477U CN207659506U CN 207659506 U CN207659506 U CN 207659506U CN 201721737477 U CN201721737477 U CN 201721737477U CN 207659506 U CN207659506 U CN 207659506U
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- oxidation
- elevating lever
- consutrode
- motor
- container containing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model provides a kind of device that electroslag consutrode surface derusting is anti-oxidation, including driving gear on motor and output shaft, it is equipped with hydraulic cylinder with motor adjacent and is connected with hydraulic stem, it is equipped with connecting shaft on the head of hydraulic stem, connecting shaft is connected as one with elevating lever, by the rotating function of connecting shaft, own rotation may be implemented in elevating lever；It is equipped with driven gear on elevating lever, crossbeam is connected at the top of elevating lever, one end of crossbeam is connected with hydraulic clamp and is clamped to connecting rod；Pickle liquor container containing, cleaning and air-drying device and anti-oxidation solution container containing are respectively equipped with around motor；It is equipped with load coil on the top of pickle liquor container containing.The surface of consutrode is heated successively by the mutual cooperation of hydraulic cylinder and motor, acidleach, cleaning, air-dries, anti-oxidation coating, air-dry processing, production cost is reduced, shortens processing time, while secondary oxidation can be prevented.
Description
Technical field
The utility model belongs to electroslag remelting field, anti-oxidation more particularly to a kind of electroslag consutrode surface derusting
Device.
Background technology
In esr process, the total oxygen content in ESR ingot often occurs it is higher than the total oxygen of consutrode to contain
Amount not only improves the cleanliness factor of steel and is suppressed, while being also easy to cause the hairs such as active element such as Al, Ti, B in consutrode
Raw burn is damaged and is lost, and electroslag ingot ingredient is caused not conform to, and steel ingot is caused to be scrapped, and serious financial consequences are caused to enterprise.It is logical
Analysis is crossed it is found that the oxygen entered in slag and molten steel in esr process there are following several approach：
(1) oxide unstable in the oxygen and electrode dissolved in original consutrode steel decomposes to give off at high temperature
Oxygen；
(2) oxygen that the iron scale of electrode surface and dirt are brought into the remelting of electrode；
(3) oxygen is directly transferred to metal bath from air by slag bath；
(4) unstable oxide brings the oxygen in metal bath into slag.
Currently, the total oxygen content in consutrode can be controlled by various refining means when producing consutrode
Cause total oxygen raising that can effectively be solved in very low level, therefore by approach (1)；The oxygen uptake from air in order to prevent,
In esr process, can preventing oxygen using Argon atmosphere protection, to be transferred to metal by slag bath directly from air molten
Pond；In addition, the purification of the optimization and bits to slag ingredient, can also obtain the oxygen that unstable oxide in slag is brought into metal bath
It is solved to effective.The oxygen that the iron scale of electrode surface and dirt are brought into the remelting of electrode in order to prevent, consutrode
Processing of rust removing is carried out, the method for generally use has shot-peening, strips off the skin, acidleach.During bead, due to consutrode surface
It is rough to be frequently present of a large amount of pockmark, cause the iron rust inside pockmark that can not remove；Strip off the skin processing, although can remove very well
The iron rust on surface, but not only difficulty of processing is big for this method, while recovery rate of iron can be also reduced, this method is rarely employed；Acidleach
Derusting is more satisfactory method, and in current acidleach method, in order to increase derusting effect, heating is equipped with usually in descaling bath
Electrode heats pickle, and since the pickle in descaling bath is relatively more, acid cleaning process needs to consume a large amount of electricity
Energy.In addition, being generally required 2~5 hours to reach preferably derusting effect, entire leaching time, processing time is long.
Invention content
For in current esr process, the consutrode surface derusting activity time that is not thorough or derusts is long, at
The deficiencies of this is high, the utility model proposes a kind of devices that electroslag consutrode surface derusting is anti-oxidation, it is therefore intended that solves
The deficiencies in the prior art, when reducing the production cost in consutrode derusting process and shortening the processing of derusting process
Between, at the same can also be reached by the device consutrode after preventing derusting storage and in esr process surface two
Secondary oxidation keeps its operating process more convenient flexibly.
In order to achieve the above objectives, the utility model uses the following technical solution：
The output shaft of a kind of device that electroslag consutrode surface derusting is anti-oxidation, including motor, motor is equipped with actively
Gear is equipped with hydraulic cylinder with motor adjacent and is connected with hydraulic stem, the company that can be freely rotated is equipped on the head of hydraulic stem
Spindle, connecting shaft are connected as one with elevating lever, and by the rotating function of connecting shaft, own rotation may be implemented in elevating lever；
It is equipped with driven gear on the shaft of elevating lever, crossbeam is connected at the top of elevating lever, one end of crossbeam is connected with hydraulic clip
Tight device is simultaneously clamped connecting rod；Be respectively equipped with around motor pickle liquor container containing, cleaning and air-drying device and
Anti-oxidation solution container containing；It is equipped with load coil on the top of pickle liquor container containing.
Further, it is equipped with track in the side wall of motor, rail slider, rail slider and track is fixed on hydraulic stem
It is slidably matched, by the driving of hydraulic cylinder, rail slider can slide up and down in orbit.
Further, the track is groove type or convex shaped.
Further, it is equipped with ultrasonic cleaning equipment in the bottom of pickle liquor container containing；The inside of cleaning and air-drying device
It is divided into rinse bath and air-dried slot two parts.
The anti-oxidation processing that derusts is carried out to consutrode using a kind of device that electroslag consutrode surface derusting is anti-oxidation
Operation can be such that the iron rust on consutrode surface and dirt is thoroughly removed in a short time, at the same can also be to derusting after
Consutrode carries out preventing secondary oxidative treatments.
By the use of newly-designed device and method, following advantageous effect can get：
1) it is not influenced by consutrode surface appearance, the iron rust and dirt on consutrode surface can be thoroughly removed；
2) more traditional consutrode acid dipping method can substantially shorten processing time；
3) capable of effectivelying prevent that treated, secondary oxidation occurs for consutrode.
Description of the drawings
Fig. 1 is the anti-oxidation apparatus structure schematic diagram of the utility model electroslag consutrode surface derusting.
Wherein 1：Motor；2：Pickle liquor container containing；3：Cleaning and air-drying device；3-1：Rinse bath；3-2：Air-dry slot；4：
Antioxidizing paint container containing；5：Load coil；6：Consutrode；7：Connecting rod；8：Crossbeam；9：Elevating lever；10：It is driven
Gear；11：Driving gear；12：Ultrasonic cleaning equipment；13：Hydraulic clamp；14：Connecting shaft；15：Track；16：Track is slided
Block；17：Hydraulic stem；18：Hydraulic cylinder.
Specific implementation mode
In order to solve deficiency present in consutrode surface derusting treatment technology in current esr process, it is proposed that
A kind of device that electroslag consutrode surface derusting is anti-oxidation, is described in further detail the utility model in conjunction with attached drawing.
As shown in Figure 1, a kind of device that electroslag consutrode surface derusting is anti-oxidation, including motor 1, the output of motor 1
Axis is equipped with driving gear 11, is equipped with track 15 in the side wall of motor 1, the track 15 is groove type or convex shaped.With motor 1
Adjacent is equipped with hydraulic cylinder 18 and to be connected with hydraulic stem 17, is fixed with rail slider 16 on hydraulic stem 17, rail slider 16 and
Track 15 is slidably matched, and by the driving of hydraulic cylinder 18, rail slider 16 can be in groove type track or on convex shaped track
It slides up and down.The connecting shaft 14 that can be freely rotated is equipped on the head of hydraulic stem 17, connecting shaft 14 is connect with elevating lever 9
It is integrally formed, by the rotating function of connecting shaft 14, own rotation may be implemented in elevating lever 9.It is equipped on the shaft of elevating lever 9
Driven gear 10 is connected with crossbeam 8 at the top of elevating lever 9, and one end of crossbeam 8 is connected with hydraulic clamp 13 and to connection
Bar 7 is clamped；Pickle liquor container containing 2, cleaning and air-drying device 3 and anti-oxidation solution are respectively equipped with around motor 1
Container containing 4.Wherein, it is equipped with ultrasonic cleaning equipment 12 in the bottom of pickle liquor container containing 2；It cleans interior with air-drying device 3
Part is rinse bath 3-1 and air-dried slot 3-2 two parts；It is equipped with load coil 5 on the top of pickle liquor container containing 2.
By the driving of hydraulic cylinder 18, the promotion of elevating lever 9 can be completed, is promoted in elevating lever 9 and arrives certain position, it is driven
After the driving gear 11 of gear 10 and 1 output end of motor meshes together, starts motor 1 and driving gear 11 is driven to drive driven tooth
10 rotation of wheel, makes elevating lever 9 complete itself rotation, and then completes to include that the rotation of crossbeam 8 and the consutrode being attached thereto 6 is moved
Make.
Claims (4)
1. a kind of device that electroslag consutrode surface derusting is anti-oxidation, it is characterised in that including motor (1), motor (1) it is defeated
Shaft is equipped with driving gear (11), is equipped with hydraulic cylinder (18) with motor (1) adjacent and is connected with hydraulic stem (17), in hydraulic pressure
The head of bar (17) is equipped with the connecting shaft (14) that can be freely rotated, and connecting shaft (14) is connected as one with elevating lever (9), leads to
The rotating function of connecting shaft (14) is crossed, own rotation may be implemented in elevating lever (9)；It is equipped on the shaft of elevating lever (9) driven
Gear (10), is connected with crossbeam (8) at the top of elevating lever (9), and one end of crossbeam (8) is connected with hydraulic clamp (13) simultaneously
Connecting rod (7) is clamped；Pickle liquor container containing (2), cleaning and air-drying device are respectively equipped with around motor (1)
(3) and anti-oxidation solution container containing (4)；It is equipped with load coil (5) on the top of pickle liquor container containing (2).
2. a kind of anti-oxidation device of electroslag consutrode surface derusting according to claim 1, it is characterised in that in electricity
The side wall of machine (1) is equipped with track (15), and rail slider (16), rail slider (16) and track are fixed on hydraulic stem (17)
(15) it is slidably matched, by the driving of hydraulic cylinder (18), rail slider (16) can slide up and down on track (15).
3. a kind of anti-oxidation device of electroslag consutrode surface derusting according to claim 2, it is characterised in that described
Track (15) is groove type or convex shaped.
4. a kind of anti-oxidation device of electroslag consutrode surface derusting according to claim 1, it is characterised in that in acid
The bottom of immersion liquid container containing (2) is equipped with ultrasonic cleaning equipment (12)；Cleaning and the inside of air-drying device (3) are divided into rinse bath
(3-1) and air-dried slot (3-2) two parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721737477.3U CN207659506U (en) | 2017-12-14 | 2017-12-14 | A kind of device that electroslag consutrode surface derusting is anti-oxidation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721737477.3U CN207659506U (en) | 2017-12-14 | 2017-12-14 | A kind of device that electroslag consutrode surface derusting is anti-oxidation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207659506U true CN207659506U (en) | 2018-07-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721737477.3U Active CN207659506U (en) | 2017-12-14 | 2017-12-14 | A kind of device that electroslag consutrode surface derusting is anti-oxidation |
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| CN (1) | CN207659506U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109957662A (en) * | 2017-12-14 | 2019-07-02 | 鞍钢股份有限公司 | A kind of device and application method that electroslag consutrode surface derusting is anti-oxidation |
-
2017
- 2017-12-14 CN CN201721737477.3U patent/CN207659506U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109957662A (en) * | 2017-12-14 | 2019-07-02 | 鞍钢股份有限公司 | A kind of device and application method that electroslag consutrode surface derusting is anti-oxidation |
| CN109957662B (en) * | 2017-12-14 | 2023-08-18 | 鞍钢股份有限公司 | Device for derusting and oxidation prevention of surface of electroslag consumable electrode and use method thereof |
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