CN207658554U - Novel belt tensioning control device and its ribbon conveyer - Google Patents

Novel belt tensioning control device and its ribbon conveyer Download PDF

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Publication number
CN207658554U
CN207658554U CN201721653209.3U CN201721653209U CN207658554U CN 207658554 U CN207658554 U CN 207658554U CN 201721653209 U CN201721653209 U CN 201721653209U CN 207658554 U CN207658554 U CN 207658554U
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CN
China
Prior art keywords
contactor
tensioning
motor
frequency converter
control
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Active
Application number
CN201721653209.3U
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Chinese (zh)
Inventor
周万传
陈程
周赢
喻连生
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JIANGXI GONG BU MACHINERY Co Ltd
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JIANGXI GONG BU MACHINERY Co Ltd
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Priority to CN201721653209.3U priority Critical patent/CN207658554U/en
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Publication of CN207658554U publication Critical patent/CN207658554U/en
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Abstract

The utility model discloses a kind of Novel belt tensioning control devices, including controller, frequency converter, tensioning motor, steel wire rope, strand band machine and contactor, and it is permanent magnet synchronous motor to be tensioned motor;Power supply connects tensioning motor by frequency converter with contacts of contactor;Controller connects the control terminal of frequency converter and contactor;Controller sends out control signal to frequency converter, and control frequency converter controls tensioning motor by contacts of contactor, ensures the rate of tension of belt.The utility model additionally provides the ribbon conveyer for including the Novel belt tensioning control device.The utility model is by using permanent magnet synchronous motor as tensioning motor, it will seal in star contactor access device simultaneously, so that tensioning motor does not need the braking of brake during belt tension is kept, it ensure that the tension in special circumstances lower conveyer belts such as power failures, to ensure that the reliability of system, and it is of low cost, it is simple in structure, it is easy to control and accurate, fast response time.

Description

Novel belt tensioning control device and its ribbon conveyer
Technical field
The utility model is specifically related to a kind of Novel belt tensioning control device and its ribbon conveyer.
Background technology
With the development and the improvement of people's living standards of national economy technology, ribbon conveyer is largely used in people Production and life among, endless facility is brought to the production and life of people.
In the process of running, often there is the phenomenon of tension force shakiness in traditional ribbon conveyer, to cause adhesive tape, The damage of rack or tensioning apparatus;Especially in power-off or shutdown, tension force shakiness easily causes equipment damage.
All more or less there is problem in existing belt stretcher:Such as heavy-hammer-tightening or hydraulic tensioning device, due to Its adjustable range is small, corresponding speed is slow, can not be suitable for large conveying quantity at all, the scalable love of extra long distance is the work of conveyer Condition.Although having occurred variable frequency tensioning device now, existing variable frequency tensioning device need by tension sensor into The tension feedback of row belt and it is necessary to tension be kept by brake, therefore failure rate is higher, and control complicated, tune Section precision is low, and corresponding speed is slow, and cost is also relatively high.
Utility model content
One of the purpose of this utility model is to provide a kind of of low cost, simple in structure, easy to control and accurate, response Fireballing Novel belt tensioning control device.
The two of the purpose of this utility model are to provide a kind of ribbon conveyer including Novel belt tensioning control device.
This Novel belt tensioning control device provided by the utility model, including controller, frequency converter, tensioning motor, Steel wire rope and strand band machine, further include contactor, and it is permanent magnet synchronous motor to be tensioned motor;Power input by frequency converter and The input terminal of contacts of contactor connection tensioning motor;Controller connects the control terminal of the control terminal and contactor of frequency converter;Control Device sends out control signal to frequency converter, and control frequency converter controls tensioning motor by contacts of contactor, to ensure skin The rate of tension of band.
The Novel belt tensioning control device further includes man-machine interface;Man-machine interface is connect with controller, for grasping Make personnel and control instruction is issued to controller by man-machine interface.
The controller is PLC, Special industrial controller, microcontroller or DSP.
Breaker is also serially connected between the input terminal of the power input and frequency converter, breaker is for protecting frequency conversion Device.
The contactor is the contactor with the normally opened node of two-way and the normally closed node of two-way;The control terminal of contactor with Controller connects, and the normally opened node of two-way of contactor is serially connected with the arbitrary two-way input terminal of tensioning motor respectively, and the two of contactor The normally closed node in road is connected to respectively between the arbitrary two-way input terminal of tensioning motor;Such connection type and the contactor of effect are To seal star contactor.
The utility model additionally provides a kind of ribbon conveyer including the Novel belt tensioning control device.
This Novel belt tensioning control device and its ribbon conveyer provided by the utility model, it is same by using permanent magnetism Motor is walked as tensioning motor, while simply but cleverly circuits improvement will be passed through in envelope star contactor access device so that Tight motor does not need the braking of brake during belt tension is kept, and ensure that power failure etc. in special circumstances The tension of conveyer belt, to ensure that the reliability of system;In addition, the utility model also has of low cost, simple in structure, control The advantages that system is convenient and accurate, fast response time.
Description of the drawings
Fig. 1 is the functional block diagram of the utility model.
Fig. 2 is the circuit diagram of the utility model.
Specific implementation mode
It is the functional block diagram of the utility model as shown in Figure 1:Power input is connected by frequency converter and contacts of contactor Connect the input terminal of tensioning motor;Controller connects the control terminal of the control terminal and contactor of frequency converter;Controller sends out frequency converter Go out and control signal, control frequency converter controls tensioning motor by contacts of contactor, and tensioning motor passes through steel wire rope and strand Ensure the rate of tension of belt with machine;Man-machine interface is connect with controller, for operating personnel by man-machine interface under controller Send out control instruction;Controller is PLC, Special industrial controller, microcontroller or DSP.
It is illustrated in figure 2 the circuit diagram of the utility model:Power input is connected by breaker (indicating K1 in figure) The input terminal (R, S and T) of frequency converter is connect, any two ends (being the ends V and the ends W in figure) in the output end (U, V and W) of frequency converter are each From after the normally opened node (indicating KM-1 and KM-2 in figure) by contactor, (motor M must use permanent magnetism to connection tensioning motor M Synchronous motor);In addition, (being the ends U and V and the ends V and W in figure) is by connecing between any two ends of the output end of frequency converter Normally-closed contact (KM-3 and KM-4 is indicated in figure) short circuit of tentaculum;The control coil KM of contactor then connects the control of controller End;The control terminal of frequency converter also connects controller simultaneously.The effect of contactor is to seal star contactor.
This Novel belt tensioning control device provided by the utility model, it is necessary first to by of current of electric and belt Power carries out calibration one by one (corresponding motor current value and belt tension value by experiment);After system electrification, control Device processed is powered on star contactor is sealed, and the normally opened node for sealing star contactor at this time is closed, and normally closed node disconnects, at this time controller according to The tensile force requirement of belt feeder, directly assigns the control instruction of frequency converter, is controlled current of electric by frequency converter, pass through guarantor Card is tensioned the current value of motor to carry out the tensioning of belt.
When needing to shut down, controller first exports control command control frequency converter and shuts down, and then disconnects envelope star contactor again.
When the unexpected loss of power accident occurs, system cut-off, seals the control terminal dead electricity of star contactor, at this time at this time There are both ends to be disconnected with input end of motor in the output end of frequency converter, and be tensioned whole short circuits between the input terminal of motor, due to opening Tight motor is using permanent magnet synchronous motor, therefore being tensioned motor being capable of rapid parking brake in input terminal short circuit.
The Novel belt tensioning control device of the utility model eliminates tension sensing compared with traditional tensioning apparatus Device and brake, simple in structure, easy to control, precision is high, fast response time.

Claims (6)

1. a kind of Novel belt tensioning control device, including controller, frequency converter, tensioning motor, steel wire rope and strand band machine, special Sign is to further include contactor, and it is permanent magnet synchronous motor to be tensioned motor;Power input is touched by frequency converter and contactor The input terminal of point connection tensioning motor;Controller connects the control terminal of the control terminal and contactor of frequency converter;Controller is to frequency conversion Device sends out control signal, and control frequency converter controls tensioning motor by contacts of contactor, to ensure the tensioning of belt Degree.
2. Novel belt tensioning control device according to claim 1, it is characterised in that further include man-machine interface;Man-machine boundary Face is connect with controller, and control instruction is issued to controller by man-machine interface for operating personnel.
3. Novel belt tensioning control device according to claim 1, it is characterised in that the controller is PLC, specially With industrial control unit (ICU), microcontroller or DSP.
4. Novel belt tensioning control device according to claim 1, it is characterised in that the power input and change Breaker is also serially connected between the input terminal of frequency device, breaker is for protecting frequency converter.
5. the Novel belt tensioning control device according to one of Claims 1 to 4, it is characterised in that the contactor is Contactor with the normally opened node of two-way and the normally closed node of two-way;The control terminal of contactor is connect with controller, and the two of contactor The normally opened node in road is serially connected with the arbitrary two-way input terminal of tensioning motor respectively, and the normally closed node of two-way of contactor is connected to respectively to be opened Between the arbitrary two-way input terminal of tight motor.
6. a kind of ribbon conveyer, it is characterised in that control dress including the Novel belt tensioning described in one of Claims 1 to 5 It sets.
CN201721653209.3U 2017-12-01 2017-12-01 Novel belt tensioning control device and its ribbon conveyer Active CN207658554U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721653209.3U CN207658554U (en) 2017-12-01 2017-12-01 Novel belt tensioning control device and its ribbon conveyer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721653209.3U CN207658554U (en) 2017-12-01 2017-12-01 Novel belt tensioning control device and its ribbon conveyer

Publications (1)

Publication Number Publication Date
CN207658554U true CN207658554U (en) 2018-07-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721653209.3U Active CN207658554U (en) 2017-12-01 2017-12-01 Novel belt tensioning control device and its ribbon conveyer

Country Status (1)

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CN (1) CN207658554U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110902279A (en) * 2019-11-28 2020-03-24 安徽中车瑞达电气有限公司 Permanent magnet synchronous motor direct drive system applied to belt conveyor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110902279A (en) * 2019-11-28 2020-03-24 安徽中车瑞达电气有限公司 Permanent magnet synchronous motor direct drive system applied to belt conveyor

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