CN207657282U - Paper tube beats convering system - Google Patents
Paper tube beats convering system Download PDFInfo
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- CN207657282U CN207657282U CN201721642298.1U CN201721642298U CN207657282U CN 207657282 U CN207657282 U CN 207657282U CN 201721642298 U CN201721642298 U CN 201721642298U CN 207657282 U CN207657282 U CN 207657282U
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Abstract
The utility model discloses a kind of paper tubes to beat convering system, including:Waiting device before station, paper tube crimp sterilizes pipelining equipment, paper tube is lifted conveyer belt, paper tube device for adjusting posture, paper tube makes lid machine, main control unit, the main control unit as host successively respectively with waiting device before the station, paper tube crimp sterilizes pipelining equipment, paper tube is lifted conveyer belt, paper tube device for adjusting posture, paper tube plays lid owner's slave communication connection, the paper tube crimp disinfection pipelining equipment includes the chain conveyor with multiple horizontal stations, paper tube joggling machine and paper tube sterilizing machine, the paper tube lifting conveyer belt is equipped with to the top rade of paper tube joggling machine side so as to be fallen into paper tube device for adjusting posture after the paper tube of crimp processing side;The outlet of the paper tube device for adjusting posture is arranged above the conveyer belt that the paper tube beats the input end of lid machine.The utility model has the beneficial effects that:It is integrated by the automation of equipment room, production efficiency is improved, employment cost is saved.
Description
Technical field
The utility model is related to paper tube production equipment technologies, and in particular to a kind of paper tube beats convering system.
Background technology
With the raising of human cost and the progress of automatic technology, demand of the factory to automated production equipment is increasingly
Greatly.Printing industry is also required to upgrade to production equipment to adapt to the new situations of industry 4.0.
Paper tube, which beats bezel ring, section and is related to process, generally to be had:So that the paper tube port crimp process of paper tube port formation circular,
With carry out disinfection to paper tube inner wall disinfecting steps, so that paper tube end is closed to beat lid process, in enterprise produces, to front and back
The process of linking carry out coherent automation it is integrated be industry 4.0 inevitable requirement.
Invention content
Problem to be solved in the utility model is to provide a kind of paper tube and beats convering system, and bezel ring, is beaten to paper tube by conveyer belt
It is integrated to improve production efficiency that section carries out automation.
In order to solve the above technical problems, the utility model adopts the following technical solution:
It designs a kind of paper tube and beats convering system, including:Waiting device, paper tube crimp disinfection pipelining equipment, paper tube before station
Lifting conveyer belt, paper tube device for adjusting posture, paper tube beat lid machine, main control unit, and the main control unit is distinguished successively as host
With waiting device before the station, paper tube crimp disinfection pipelining equipment, paper tube lifting conveyer belt, paper tube device for adjusting posture,
Paper tube makes lid machine and carries out slave communication connection, and the paper tube crimp disinfection pipelining equipment includes the chain with multiple horizontal stations
Formula conveyer belt, the paper tube joggling machine with identical station number and paper tube sterilizing machine, waiting device is arranged in institute before the station
Before stating paper tube joggling machine, it is installed on above the chain conveyor so that the paper tube that waiting device is fallen before station is fallen into down
In the horizontal station of side;The paper tube joggling machine, paper tube sterilizing machine are connected the horizontal work corresponding to the chain conveyor successively
The initiating terminal of position, the paper tube lifting conveyer belt is arranged in the lower section of the chain conveyor or side so that from chain conveyor
The paper tube tumbled is fallen into paper tube lifting conveyer belt, and the clearing end which is lifted conveyer belt is arranged in the paper tube pose adjustment
So that the paper tube fallen from clearing end is fallen into paper tube device for adjusting posture, the paper tube lifting transmits for the top of the entrance of device
Band is equipped with to the angle of paper tube joggling machine side updip so as to fall into paper tube device for adjusting posture after the paper tube of crimp processing side
It is interior;The outlet of the paper tube device for adjusting posture is arranged above the conveyer belt that the paper tube beats the input end of lid machine.
Preferably, waiting device includes before the station:Paper tube collecting means with inlet and outlet and setting are in paper tube collecting means
The device of blocking up in exit, the device of blocking up include mounted on the strut of collecting means lower part and executing agency, are articulated with the strut
On force transmission element, one end of the force transmission element and the executing agency be sequentially connected, executing agency, force transmission element, strut cooperation with
The outlet of paper tube collecting means is set to be less than or greater than paper tube by required opening, the paper tube collecting means are used to be mounted on multiple
Before the chain conveyor of horizontal station.
Wherein, waiting device further includes position switch five for detection station position, the execution before paper tube station
Mechanism is the straight travel type cylinder of provided with electromagnetic valve, and the solenoid valve, position switch five are electrically connected with the controller of chain conveyor,
The coordination for coordinating device of completing to block up with executing agency close to switch.
Preferably, the paper tube crimp disinfection pipelining equipment includes:Paper tube joggling machine, paper tube sterilizing machine, by the first step
Chain conveyor, lifting clamping device and the control unit of the multiple horizontal stations of band of stepper motor driving, the paper tube crimp
Machine include the first track base, the first fixed station on the first guide rail of the first track base and be mounted on the first fixed station
On the second stepper motor, the first alternating current generator and the crimp bistrique on the first alternating current generator output shaft, described first
Track base is equipped with first rack parallel with first guide rail, is equipped on the output shaft of second stepper motor and institute
State the gear one of the first rack cooperation;The paper tube sterilizing machine includes the second track base, is led mounted on the second of the second track base
The second fixed station on rail and the third stepper motor on the second fixed station, the second alternating current generator and it is mounted on second
Disinfection rod brush on alternating current generator output shaft, second track base are equipped with second rack parallel with second guide rail,
The gear two coordinated with second rack is installed on the output shaft of the third stepper motor;The lifting clamping device packet
It includes:Cylinder, the solenoid valve in cylinder air flow import, the clamping piece on cylinder push-rod, the clamping piece setting
Above the chain conveyor, for coordinating to fix paper tube with station;The paper tube joggling machine, the curved sterilizing machine of paper are sequentially set
It sets in the direction of motion of the chain conveyor, and the movement locus at the center of the axis of the crimp bistrique, crimp bistrique
Line, the paper tube corresponding with the crimp bistrique being positioned on the horizontal station axis set on the same line, it is described to disappear
The axis of malicious rod brush, sterilize rod brush center movement locus line, be positioned on the horizontal station with the disinfection rod brush
The axis of corresponding paper tube is set on the same line, described curved in the position that the paper tube joggling machine connects with paper tube sterilizing machine
Side bistrique, disinfection rod brush correspond to two adjacent horizontal stations respectively;In the paper tube joggling machine, paper tube sterilizing machine opposite side
The side of chain conveyor be provided with baffle, the maximal clearance of the baffle and the chain conveyor is less than the paper tube
Pipe range;Described control unit includes:CPU and the first stepper motor being electrically connected successively with the I/O mouths of the CPU drive
Circuit, the second stepper motor driving circuit, third stepper motor driving circuit, the first alternating current generator power control circuit, second
Alternating current generator power control circuit and solenoid valve control circuit;It is additionally provided on the paper tube joggling machine for detecting described first
Position switch one, position switch two and the inspection coordinated with position switch one, position switch two of fixed station limit of sports record position
Measuring point one;The position switch for detecting the second fixed station limit of sports record position is additionally provided on the paper tube sterilizing machine
Three, position switch four and the test point two coordinated with position switch three, position switch four, the position switch one, position are opened
Close two, position switch three, the signal output end of position switch four is electrically connected with the I/O interfaces of the CPU respectively successively.
Wherein, the disinfection rod brush include:Fixed link, the disinfection cloth being arranged on fixed link side, when the fixed link
When rotation, the disinfection cloth is in contact with the inner wall of the paper tube;The crimp bistrique includes bistrique portion and for being mounted on
The end face of mounting portion on first alternating current generator, the mounting portion is equipped with mounting groove.
Preferably, the paper tube device for adjusting posture includes paper tube funnel and drives the band stepping of the paper tube funnel rotation
4th stepper motor of motor driver four, the under shed diameter of the paper tube funnel are slightly larger than the outer diameter of paper tube, paper tube leakage
The side of bucket is equipped with the side opening that begins from the lower opening, so as to fall paper tube on a moving belt through the stable quilt of the side opening
Conveyer belt is carried out funnel;Be equipped with counter in the bell mouth of the paper tube funnel, the counter by detect paper tube and based on
Number, when counter exports count signal, the 4th stepper motor drives the paper tube funnel rotation so that the side opening
Towards the direction of motion of conveyer belt, the counter, stepper motor driver four are logical with the control unit of conveyer belt respectively successively
News connection.When installing adjustment, the side opening direction of paper tube funnel and the direction of motion of conveyer belt are inconsistent, by under funnel
The guardrail cooperation of pipe, conveyer belt makes paper tube smoothly fall on a moving conveyor, when the 4th stepper motor drives funnel rotation
After certain angle, for side opening towards the direction of motion of conveyer belt, driving mechanism, which stops operating, at this time waits for paper tube by conveyer belt band
Go out, after taking out of, funnel is resetted or turned an angle again.
Wherein, there are two the side openings, the side opening is symmetrically distributed in the side of the paper tube funnel.This feature makes
Obtaining paper tube funnel only needs 90 degree of rotation, and paper tube can be carried out funnel from funnel by conveyer belt, and driving mechanism is not required to reversely
It resets.On the side of the paper tube funnel, the circumferential direction along the paper tube funnel is equipped with teeth, the output of the stepper motor
The gear coordinated with the teeth is installed on axis.The counter is photoelectric sensor.
Preferably, the paper tube lifting conveyer belt includes:By the 5th stepper motor driven conveyer belt, set on a moving belt
The guardrail of surface both sides, in the direction of motion perpendicular to the conveyer belt, upper surface and the horizontal plane of the conveyer belt are equipped with
Inclination angle, the upper surface of the conveyer belt, which is provided with, laterally stops item.
Further, inclination angle >=15 ° and≤45 °.
Compared with prior art, the advantageous effects of the utility model are:It is integrated by the automation of equipment room, it improves
Production efficiency saves employment cost.
Description of the drawings
System synthesis link A:
Fig. 1 is the schematic diagram that a kind of paper tube beats convering system.
Fig. 2 is the stereogram that paper tube is lifted conveyer belt.
Fig. 3 is the main control unit circuit diagram that a kind of paper tube beats convering system.
In figure, 1 is waiting device before station, and 21 be chain conveyor, and 3 are lifted conveyer belt for paper tube, and 31 be conveyer belt, 32
For guardrail, 311 is laterally stop item, and 4 be paper tube device for adjusting posture, and 5 make lid machine for paper tube, and 51 play the import of lid machine for paper tube
It is the counter in paper tube device for adjusting posture to hold conveyer belt, U51, and U74 is the 4th stepper motor, and U75 is the 5th stepper motor.
Waiting device link B before station:
Fig. 4 is a kind of front view of waiting device before station.
Fig. 5 is a kind of right view of waiting device before station.
Fig. 6 is the partial enlarged view of Fig. 5.
In figure, 11 be paper tube collecting means, and 111 be fixed ear, and 112 be montant, and 121 be executing agency, and 1211 be cylinder,
1212 be solenoid valve, and 122 be strut, and 123 be force transmission element, and 124 be idler wheel, and 9 be paper tube, and 21 be chain conveyor, and 15 be close
Switch.
Paper tube crimp sterilizes pipelining equipment link C:
Fig. 7 is that a kind of paper tube crimp sterilizes the chain conveyor of pipelining equipment and lifts the stereogram of clamping device.
Fig. 8 is a kind of stereogram for the paper tube joggling machine that paper tube crimp sterilizes pipelining equipment.
Fig. 9 is a kind of stereogram for the paper tube sterilizing machine that paper tube crimp sterilizes pipelining equipment.
Figure 10 is the circuit diagram that a kind of paper tube crimp sterilizes pipelining equipment.
Figure 11 is a kind of sectional view for the crimp bistrique that paper tube crimp sterilizes pipelining equipment.
Figure 12 is a kind of sectional view for the disinfection rod brush that paper tube crimp sterilizes pipelining equipment, and disinfection cloth is not drawn into figure.
Figure 13 is the part operating diagram that a kind of paper tube crimp sterilizes pipelining equipment.
In figure, 21 be chain conveyor, and 211 be horizontal station, and 212 be the first stepper motor, and 213 be baffle, and 22 be paper
Pipe joggling machine, 221 be the first track base, and 2211 be the first guide rail, and 2212 be the first rack, and 222 be the first fixed station, and 2221 are
Second stepper motor, 2222 be the first alternating current generator, and 2223 be crimp bistrique, and 22231 be bistrique portion, and 222311 be edging slot,
22232 be mounting portion, and 222321 be mounting groove, and 222322 be pin hole, and 2224 be test point one, and 2231 be position switch one,
2232 be position switch two, and 23 be paper tube sterilizing machine, and 231 be the second track base, and 2311 be the second guide rail, and 2312 be the second tooth
Item, 232 be the second fixed station, and 2321 be third stepper motor, and 2322 be the second alternating current generator, and 2323 be to sterilize rod brush, 23231
It slots for bar shaped for fixed link, 232311,232312 be pin hole, and 23232 is sterilize cloth, and 2324 be test point two, and 2331 are
Position switch three, 2332 be position switch four, and 24 be lifting clamping device, and 241 be cylinder, and 242 be clamping piece, and 243 be electromagnetism
Valve, 25 units in order to control, 251 be CPU, and 9 be paper tube, and SQ102 is the position switch of waiting device before station, before U54 is station
The solenoid valve of waiting device.
Paper tube device for adjusting posture link D:
Figure 14 is a kind of front view of paper tube device for adjusting posture.
Figure 15 is the vertical view of Figure 14.
Figure 16 is the BB sectional views of Figure 14.
Figure 17 is the AA sectional views of Figure 14.
In figure, 41 be paper tube funnel, and 411 be teeth, and 412 be side opening, and 413 be upper opening, and 414 be under shed, and 42 are
Driving mechanism, 421 be gear, and 43 be fixed band, and 44 be photoelectric sensor, and 441 be receiver, and 442 be transmitter.
Specific implementation mode
Illustrate specific embodiment of the present utility model with reference to the accompanying drawings and examples, but following embodiment only uses
It is described in detail the utility model, does not limit the scope of the utility model in any way.
Paper tube in following embodiments makes the paper tube that lid machine is the production of Jin Shen Machinery Manufacturing Co., Ltd.s and makes lid machine(Particular type
Number lose), to show that the technical solution can be implemented, using FR-1120AL/ST plastic cover vacuum capsuling machines as with reference to show
The technical solution is complete.
PLC type number is CP1E-N30DT-A, and stepper motor driver selects the dense type of XNFDR4,6,9 driving of letter as needed
Device, and pay attention to the external power supply type and value range of stepper motor driver, stepper motor selects Chinese workers Jie Xin sections as needed
The models such as 56C, 86D of skill company, position switch select LJ8A3-1 types close to switch, and counter selects JD-H(S)L03CN, Gu
State relay selects HPR48D25, cylinder and solenoid valve to select the SC series standards cylinder and mating electromagnetism of greatly Automation Co., Ltd
Valve.
System synthesis link A:
A kind of paper tube beats convering system, referring to Fig. 1-3, including:Waiting device 1, paper tube crimp disinfection assembly line are set before station
Standby, paper tube lifting conveyer belt 3, paper tube device for adjusting posture 4, paper tube beat lid machine 5, main control unit, main control unit as host according to
It is secondary to be filled respectively with waiting device before station 1, paper tube crimp disinfection pipelining equipment, paper tube lifting conveyer belt 3, paper tube pose adjustment
It sets 4, paper tube and makes lid machine 5 by the progress slave communication connection of RS232C buses, it includes band that paper tube crimp, which sterilizes pipelining equipment,
The chain conveyor 21 of multiple horizontal stations, the paper tube joggling machine with identical station number and paper tube sterilizing machine, before station etc.
Wait for that device 1 is arranged before paper tube joggling machine, is installed on above chain conveyor 21 so that waiting device is fallen before station
Paper tube is fallen into the horizontal station of lower section;Paper tube joggling machine, paper tube sterilizing machine are connected successively corresponding to the sleeping of chain conveyor 21
The side-lower in chain conveyor 21 is arranged in the initiating terminal of formula station, paper tube lifting conveyer belt 3(In other embodiments can also
It is arranged in the side or lower section of formula conveyer belt 21)So that the paper tube tumbled from chain conveyor 21 falls into paper tube lifting conveyer belt 3
Interior, the clearing end of paper tube lifting conveyer belt 3 is arranged in the top of the entrance of paper tube device for adjusting posture 4 so as to be fallen from clearing end
Under paper tube fall into paper tube device for adjusting posture 4, paper tube be lifted conveyer belt 3 be equipped with to paper tube joggling machine side top rade with
It is fallen into paper tube device for adjusting posture 4 after making the paper tube of crimp processing side(It is not drawn into figure);The paper tube pose adjustment dress
4 outlet is set to be arranged and beat above the input end conveyer belt 51 of lid machine 5 in the paper tube.
Wherein, paper tube joggling machine, paper tube sterilizing machine station number having the same is so that synchronization job, paper tube joggling machine,
It is to avoid paper tube leakage disinfection that paper tube sterilizing machine is connected the reason of horizontal station corresponding to chain conveyor 21 successively.
In the present embodiment, paper tube lifting conveyer belt 3 includes:By the 5th stepper motor driven conveyer belt 31, it is located at transmission
Guardrail 32 with 31 upper surface both sides, in the direction of motion perpendicular to the conveyer belt, upper surface and the level of conveyer belt 31
Face is equipped with inclination angle, and the upper surface of conveyer belt 31, which is provided with, laterally stops item 311, when paper tube is fallen on conveyer belt 31, guardrail
32 blocking paper tubes fall to avoid paper tube from conveyer belt 31, laterally stop item 311 for preventing in paper tube uphill process downwards
It rolls.31 preferred belt-type conveyer belt of conveyer belt, belt-type conveyer belt, which is easily installed, laterally stops item.It laterally stops item and passes through riveting
It connects or is hingedly fixed on the outer surface of conveyer belt.
In the present embodiment, inclination angle be 20 °, in other embodiments, can select the angle at inclination angle for >=15 ° as needed and
Value between≤45 °.
Waiting device link B before station:
A kind of waiting device before station, referring to Fig. 4-6, including:Paper tube collecting means 11 with inlet and outlet and setting are in paper
The device of blocking up in 11 exit of pipe collecting means, device of blocking up include mounted on 11 lower part of collecting means strut 122 and executing agency 121,
The force transmission element 123 being articulated on strut 122, one end and the executing agency 121 of force transmission element 123 are sequentially connected, executing agency 121,
Force transmission element 123, the cooperation of strut 122 are so that the outlet of paper tube collecting means 11 passes through required opening, paper tube less than or greater than paper tube 9
Collecting means 11 are used to be mounted on before the chain conveyor 21 with multiple horizontal stations.The function of adjustment component is to adapt to joggling machine
And the multistation chain conveyor before sterilizing machine.Using blocking up, device can contact to avoid paper tube with conveyer belt, to avoid movement
Chain conveyor scratches the labeling of paper tube side.
Referring to Fig. 4, waiting device further includes for detection station position close to switch 15 before station, close to switch 15 and
Executing agency 121 coordinates the coordination for device of completing to block up.
Referring to Fig. 4, paper tube collecting means 11 are arranged above chain conveyor 21, are placed with when built in the station of outlet underface
When paper tube 9, vertical distance of the outlet away from 9 highest point of paper tube is less than the diameter of paper tube 9, and is more than 0.
Referring to Fig. 4, executing agency 121 is the straight travel type cylinder 1211 of provided with electromagnetic valve 1212, solenoid valve 1212 and chain type
The controller of conveyer belt 21 is electrically connected.
Referring to Fig. 4, force transmission element 123 is approximate Z-shaped, and the intermediate shank portion of force transmission element 123 is hinged on strut 122, force transmission element 123
On idler wheel 124 for being bonded paper tube is installed.The effect of idler wheel is that force transmission element is avoided to scrape marble paper during stopping paper tube
The labeling of pipe side ensures yields.
Referring to Fig. 4-5, paper tube collecting means 11 are rectangular frame, and montant 112 is equipped in the side of the rectangular frame.Frame
The combination of frame and montant keeps paper tube collecting means light, saves material.
The course of work of waiting device is before above-mentioned paper tube station:Paper tube collecting means are installed on chain delivery to take
Side is accessed close to switch, solenoid valve in the controller of the chain conveyor 21 of paper tube crimp disinfection pipelining equipment, and solenoid valve connects
Enter air source gas circuit, wherein to circuit after being constituted to circuit, solenoid valve before being constituted close to switch.When close switch detects that chain type passes
When sending the test point taken, the station of the outlet face chain conveyor of paper tube collecting means, controller opens gas by solenoid valve
Air source where cylinder inflates gas circuit, and the push rod of cylinder is shunk, and force transmission element is driven to act, and the device of blocking up below paper tube collecting means is in
Flaring state, paper tube is from the station that outlet falls on lower section, and paper tube moves down in paper tube at this time, due to the support of paper tube on station and
The height of paper tube collector is arranged, and paper tube no longer falls, certain time(After 1s), controller passes through solenoid valve and closes cylinder institute
Source of inflation gas, at this time cylinder interior gas be discharged from the gas return path of cylinder, cylinder push-rod is resetted because spring extends(Stretch
Go out), necking state is presented in the device of blocking up of paper tube collecting means lower part, even if the station of chain conveyor and its movement of interior paper tube,
Paper tube in paper tube collector is also no longer fallen.The detection signal close to switch is again waited for later.
Paper tube crimp sterilizes pipelining equipment link C:
A kind of paper tube crimp disinfection pipelining equipment, referring to Fig. 7-13, including:Paper tube joggling machine 22, paper tube sterilizing machine 23,
Chain conveyor 21, lifting clamping device 24 and the control of the multiple horizontal stations of the band that is driven by the first stepper motor 212 211
Unit 25, paper tube joggling machine 22 include the first track base 221, the on the first guide rail 2211 of the first track base 221
One fixed station 222 and the second stepper motor 2221, the first alternating current generator 2222 and installation on the first fixed station 222
Crimp bistrique 2223 on 2222 output shaft of the first alternating current generator, the first track base 221 are equipped with flat with the first guide rail 2221
The first capable rack 2212 is equipped with the gear one coordinated with the first rack 2212 on the output shaft of second stepper motor 2221;
Paper tube sterilizing machine 23 includes the second track base 231, the second fixed station on the second guide rail 2311 of the second track base 231
232 and the third stepper motor 2321 on the second fixed station 232, the second alternating current generator 2322 and mounted on second hand over
Disinfection rod brush 2323 on 2322 output shaft of galvanic electricity machine, the second track base 231 are equipped with parallel with the second guide rail 2311 second
Rack 2312 is equipped with the gear two coordinated with the second rack 2312 on the output shaft of third stepper motor 2321;Lifting clamping
Mechanism 24 includes:Cylinder 241, the solenoid valve 243 on 241 airflow inlet of cylinder, the folder on 241 push rod of cylinder
Gripping member 242, clamping piece 242 are arranged above chain conveyor 21, for coordinating to fix paper tube 26 with station 211;Paper tube is curved
The curved sterilizing machine of side machine 22, paper 23 is sequentially arranged in the direction of motion of chain conveyor 21, and the axis of crimp bistrique 2223, curved
The movement locus line at the center of side bistrique 2223, the paper tube corresponding with crimp bistrique 2,223 9 that is positioned on horizontal station 211
Axis set on the same line, sterilize rod brush 2323 axis, sterilize rod brush 2323 center movement locus line, be positioned over it is sleeping
The axis of paper tube corresponding with disinfection rod brush 2,323 9 on formula station 211 is set on the same line, in paper tube joggling machine 22 and paper
The position that pipe sterilizing machine 23 connects, crimp bistrique 2223, disinfection rod brush 2323 correspond to two adjacent horizontal stations 211 respectively;
The side of paper tube joggling machine 22, the chain conveyor 21 of 23 opposite side of paper tube sterilizing machine is provided with baffle 213, baffle 213
It is less than the pipe range of paper tube 9 with the maximal clearance of chain conveyor 21;Control unit 25 includes:CPU251 and I/ with CPU251
O mouthfuls be electrically connected successively 212 driving circuit of the first stepper motor, 2221 driving circuit of the second stepper motor, third stepping
2321 driving circuit of motor, 2222 power control circuit of the first alternating current generator, 2322 power control circuit of the second alternating current generator and
243 control circuit of solenoid valve.
Referring to Figure 12, disinfection rod brush 2323 include:Fixed link 23231, the disinfection cloth being arranged on 23231 side of fixed link
23232, when fixed link 23231 rotates, disinfection cloth 23232 is in contact with the inner wall of paper tube 9.
Referring to Figure 11, crimp bistrique 2223 includes bistrique portion 22231 and is used to be mounted on the first alternating current generator 2222
Mounting portion 22232, the end face of mounting portion 22232 is equipped with mounting groove 222321.
Referring to Fig. 8-9, the position for detecting 222 limit of sports record position of the first fixed station is additionally provided on paper tube joggling machine 22
Set switch 1, position switch 2 2232 and the test point one coordinated with position switch 1, position switch 2 2232
2224;Be additionally provided on paper tube sterilizing machine 23 position switch 3 2331 for detecting 232 limit of sports record position of the second fixed station,
Position switch 4 2332 and the test point 2 2324 coordinated with position switch 3 2331, position switch 4 2332, position switch
One 2231, position switch 2 2232, position switch 3 2331, position switch 4 2332 signal output end successively respectively with
The I/O interfaces of CPU251 are electrically connected.In the present embodiment, position switch(2231,2232,2331,2332)It selects close to switch, type
Number be LJ8A3-1-Z/BX, be arranged in track base(221,231)Corresponding position, test point(2224,2324)It is arranged in fixation
Platform(222,232)On.
It is transistor-type PLC referring to Figure 10, CPU251.PLC type number is Omron CP1E-N40DT1-A, the first stepping electricity
Drive circuit includes the first stepper motor driver that model believes dense XNFDR6, and the second stepper motor driving circuit includes type
Number to believe the second stepper motor driver of dense XNFDR6, third stepper motor driving circuit includes that model believes dense XNFDR6
Third stepper motor driver, the first stepper motor 212, the second stepper motor 2221,2321 model of third stepper motor
SST58D420X, just pneumatic 2 type of JSCE300 series As of 243 model three of solenoid valve.
The course of work of above-mentioned paper tube crimp disinfection pipelining equipment is:Equipment connects power supply, connects air source and starts to stabilization
After state, CPU drives the first stepper motor that chain conveyor is driven to rotate by the first stepper motor driving circuit, and paper tube is successively
It falls on the horizontal station of chain conveyor, after the first stepper motor rotates certain step angle, the opposite of paper tube joggling machine is rigid
There are 5 paper tubes well, and the opposite of paper tube sterilizing machine is 0 paper tube, CPU opens cylinder air inlet by solenoid valve control circuit,
Cylinder push-rod stretches out, and drives clamping piece downlink, and clamping piece and horizontal station form cylindric and after clamping paper tube, cylinder push-rod
To range;Later, CPU drives the second stepper motor to rotate by the second stepper motor driving circuit, the second stepper motor,
First gear, the first rack, the cooperation of the first guide rail keep the first fixed station close to chain conveyor, wait for that position sensor two is sent out
After signal, CPU stops the second stepper motor by the second stepper motor driving circuit and rotates, and crimp is stretched into the end at paper end at this time
In the edging slot of bistrique, meanwhile, CPU drives third stepper motor to rotate by third stepper motor driving circuit, third stepping
Motor, second gear, the second rack, the cooperation of the second guide rail keep the second fixed station close to chain conveyor, wait for position sensor
After four send out signal, CPU stops third stepper motor by third stepper motor driving circuit and rotates, and sterilizes rod brush at this time and stretches into
Clamping piece is formed with horizontal station in cylindric(When there is paper tube in it, that is, stretch into paper tube), it should be appreciated that the second stepping electricity
The step angle of machine is less than the torque angle of third stepper motor so that the second fixed station can complete longer distance in same time
Movement, baffle can prevent paper tube by side postpone disengaging clamping piece and station fixation;Later, CPU passes through the first exchange
Motor power control circuit opens the first alternating current generator power supply 5s, and the second friendship is opened by the second alternating current generator power control circuit
Galvanic electricity electromechanical source 5s, the first alternating current generator, the second alternating current generator rotate, and crimp bistrique is open rounding to the end point of paper tube,
The disinfection cloth for being soaked with thimerosal for sterilizing rod brush is contacted in rotation with clamping piece, horizontal station(When clamping piece and horizontal station
It is formed in cylindric, disinfection cloth is contacted with paper tube inner wall), after 5s, the first alternating current generator, the second alternating current generator are because of power circuit
It disconnects and inertia motion extremely stopping, CPU passes through the second stepper motor driving circuit and the second stepper motor is driven to invert, the second stepping
Motor, first gear, the first rack, the cooperation of the first guide rail make the first fixed station far from chain conveyor, wait for position sensor one
After sending out signal, CPU stops the second stepper motor by the second stepper motor driving circuit and rotates, and crimp bistrique is detached from paper at this time
Pipe, meanwhile, CPU drives third stepper motor to invert by third stepper motor driving circuit, third stepper motor, the second tooth
Wheel, the cooperation of the second rack, the second guide rail make the second fixed station far from chain conveyor, after position sensor three sends out signal,
CPU by third stepper motor driving circuit stop third stepper motor rotation, at this time sterilize rod brush be detached from clamping piece with it is horizontal
Station is formed in cylindric(When there is paper tube in it, that is, it is detached from paper tube);Later, CPU closes gas by solenoid valve control circuit
Cylinder air inlet gas circuit, cylinder push-rod reset under the action of the spring, and clamping piece uplink, clamping piece is driven to be detached from paper tube;Then it repeats
Above-mentioned steps, unlike those described above to be, there has also been the paper tubes on 5 honed sides on paper tube sterilizing machine opposite at this time.
Paper tube device for adjusting posture link D:
A kind of paper tube device for adjusting posture referring to Figure 14-17, including paper tube funnel 41 and drives 41 rotation of paper tube funnel
Driving mechanism 42,414 diameter of under shed of paper tube funnel 41 are slightly larger than the outer diameter of paper tube, and the side of the paper tube funnel 41 is equipped with certainly
The side opening 412 to begin under shed 414, so that the paper tube fallen on a moving belt is smoothly transported by conveyer belt through the side opening 412
Send out funnel 41;Counter 44 is equipped in the bell mouth of paper tube funnel 41, counter 44 works as counting for detecting paper tube and counting
When device exports count signal, paper tube funnel 41 is driven to rotate for driving mechanism 42 so that side opening 412 is towards the movement side of conveyer belt
To.When installing adjustment, the side opening direction of paper tube funnel and the direction of motion of conveyer belt are inconsistent, by the down tube of funnel, pass
Sending the guardrail of band to coordinate makes paper tube smoothly fall on a moving conveyor, when driving mechanism drives funnel to turn an angle
Afterwards, for side opening towards the direction of motion of conveyer belt, driving mechanism, which stops operating, at this time waits for paper tube to be taken out of by conveyer belt, takes out of
Afterwards, funnel is resetted or is turned an angle again.
Referring to Figure 14, in the present embodiment, the filler tube lateral surface of paper tube funnel slidably connects fixed band 43, fixed band 43
It is fixed together with stepper motor.
Referring to Figure 16, there are two side openings 412, and side opening 412 is symmetrically distributed in the side of paper tube funnel 41.This feature makes
Obtaining paper tube funnel only needs 90 degree of rotation, and paper tube can be carried out funnel from funnel by conveyer belt, and driving mechanism is not required to reversely
It resets.
Referring to Figure 14-15, on the side of the paper tube funnel, the circumferential direction along the paper tube funnel 41 is equipped with teeth,
Driving mechanism 42 is the stepper motor with stepper motor driver, is equipped on the output shaft of the stepper motor and to coordinate with teeth
Gear 421.
In the present embodiment, counter 44 is photoelectric sensor.Counter 44, driving mechanism 42 beat lid with paper tube respectively successively
The main control unit communication connection of system.
The installation process of above-mentioned paper tube device for adjusting posture is:Paper tube device for adjusting posture is fixedly installed on conveyer belt
Side, photoelectric sensor, stepper motor driver are linked into the main control unit that paper tube beats convering system as shown in Figure 5(Source transistor type
PLC)Output interface on, adjustment side opening direction so that side opening towards conveyer belt both sides guardrail, when paper tube from paper tube leak
When being fallen at the upper opening 413 of bucket, the light that the transmitter 442 of photoelectric sensor is sent out is blocked, and receiver 441 does not receive letter
Number, photoelectric sensor sends out signal, and PLC is counted;When paper tube is fallen on a moving conveyor, due to the blocking of paper tube funnel,
Paper tube is limited in original position, and PLC is to receive certain time after the signal that photoelectric sensor is sent out(Such as after 1s)Pass through step
Stepper motor driver Driving Stepping Motor rotates, and stepper motor stops after driving paper tube funnel to rotate 90 ° by the gear pair of occlusion
Only 2s, at this time side opening paper tube funnel is carried out by conveyer belt because of frictional force towards transmission tape motion direction, paper tube;PLC passes through
Stepper motor driver Driving Stepping Motor rotates, after stepper motor drives paper tube funnel to rotate 90 ° by the gear pair of occlusion
Stop, waiting for the signal of photoelectric sensor.
The system synthesis course of work:
Before above-mentioned station pipelining equipment is sterilized close to switch, solenoid valve access paper tube crimp in waiting device equipment
In control unit, in the counter, stepper motor access main control unit in paper tube device for adjusting posture.
The course of work that above-mentioned paper tube beats convering system is:After opening equipment, cylinder and solenoid valve access gas circuit, adjustment each group
Forming apparatus is communicated with carrying out slave to the control unit of equipment in system by main control unit integrally to be assisted to equipment in system
It adjusts.Paper tube is accumulated before station in waiting device, when paper tube crimp sterilizes the station fortune of the chain conveyor in pipelining equipment
When going to before station below the outlet of waiting device, signal is sent out close to switch, the device opening of blocking up before station in waiting device,
Paper tube is fallen into the station of lower section, and device of blocking up resets, and chain conveyor is rotated further, and device of blocking up is according to the signal weight close to switch
Multiple above-mentioned steps, until paper tube joggling machine opposite conveying have 5 it is new after curved mouth paper tube, chain conveyor stops operating, this
When paper tube crimp disinfection pipelining equipment the 6th station that chain conveyor is directed at close to switch, also place in the 6th station
After having paper tube, control unit stops to being sterilized close to on-off effect, paper tube joggling machine, paper tube in waiting device before station
Machine is moved to chain conveyor, and carries out crimp, sterilization operation, after the completion of operation, paper tube joggling machine, paper to the paper tube in front of it
Pipe sterilizing machine regression resets, and chain conveyor rotation, after chain conveyor rotation, paper tube crimp sterilizes pipelining equipment
Control unit opens the response close to switch to waiting device before station, at this point, being had passed past at the 6th station close to switch
Test point, during this, the paper tube fallen in chain conveyor station is in linking state.
Paper tube after the disinfection of paper tube sterilizing machine falls on chain conveyor side-lower in chain conveyor rotation process
Paper tube is lifted on conveyer belt, horizontal during going on a moving belt since the limitation paper tube of guardrail can't be fallen from conveyer belt
Paper tube is prevented to scroll down through to item is stopped, to ensure the uplink of paper tube.When paper tube runs to the upper right side of conveyer belt, paper tube
It falls into the paper tube funnel of paper tube device for adjusting posture;Since paper tube lifting conveyer belt is equipped with the updip to paper tube joggling machine side
It is fallen into paper tube device for adjusting posture behind the paper tube end of angle event crimp processing side, the limitation through bell mouth is adjusted to erect shape
State, at this point, the paper tube end of crimp processing side is located above;The paper tube that paper tube falls on lower section makes lid machine input end conveyer belt
On, although conveyer belt is movement, due to the blocking of paper tube funnel, paper tube can only be in bell mouth.It is leaked from paper tube in paper tube
When being fallen in bucket, the light of counter is blocked, counter sends out signal, and main control unit counts after receiving signal;Master control list later
The stepper motor rotation of member control paper tube device for adjusting posture, stepper motor drive paper tube funnel to rotate 90 °, the side opening of paper tube
When beating the transmission tape motion direction of lid machine towards paper tube, stepper motor stops operating, and paper tube takes funnel out of by conveyer belt, later,
Stepper motor drives funnel to rotate 90 ° to wait for lower subjob again;After paper tube is taken out of by conveyer belt out of funnel, beaten into paper tube
In lid machine equipment, paper tube makes lid machine and beats end cap in paper tube end from top to bottom.
The utility model is described in detail above in conjunction with drawings and examples, still, the skill of technical field
Art personnel, can also be to each specific in above-described embodiment it is understood that without departing from the purpose of the present invention
Parameter changes, and forms multiple specific embodiments, is the common variation range of the utility model, no longer detailed one by one herein
It states.
Claims (10)
1. a kind of paper tube beats convering system, which is characterized in that including:Waiting device before station, paper tube crimp disinfection pipelining equipment,
Paper tube lifting conveyer belt, paper tube device for adjusting posture, paper tube beat lid machine, main control unit, the main control unit as host successively
It is filled respectively with waiting device, paper tube crimp disinfection pipelining equipment, paper tube lifting conveyer belt, paper tube pose adjustment before the station
Set, paper tube plays lid owner's slave communication connection, paper tube crimp disinfection pipelining equipment includes the chain with multiple horizontal stations
Formula conveyer belt, the paper tube joggling machine with identical station number and paper tube sterilizing machine, waiting device is arranged in institute before the station
Before stating paper tube joggling machine, it is installed on above the chain conveyor so that the paper tube that waiting device is fallen from before station is fallen into down
In the horizontal station of side;The paper tube joggling machine, paper tube sterilizing machine are connected the horizontal work corresponding to the chain conveyor successively
The initiating terminal of position, the paper tube lifting conveyer belt is arranged in the lower section of the chain conveyor or side so that from chain conveyor
The paper tube tumbled is fallen into paper tube lifting conveyer belt, and the clearing end which is lifted conveyer belt is arranged in the paper tube pose adjustment
So that the paper tube that self termination end is fallen is fallen into paper tube device for adjusting posture, the paper tube lifting transmits for the top of the entrance of device
Band is equipped with to the angle of paper tube joggling machine side updip so as to fall into paper tube posture tune behind the paper tube end of the side of crimp processing
In engagement positions;The outlet of the paper tube device for adjusting posture is arranged above the conveyer belt that the paper tube beats the input end of lid machine.
2. paper tube according to claim 1 beats convering system, which is characterized in that waiting device includes before the station:It brings into
The paper tube collecting means of outlet and the device of blocking up in paper tube collecting means exit is set, the device of blocking up includes being mounted under collecting means
The strut in portion and executing agency, the force transmission element being articulated on the strut, one end of the force transmission element are passed with the executing agency
Dynamic connection, executing agency, force transmission element, strut cooperation are so that the outlet of paper tube collecting means is opened less than or greater than paper tube by required
Mouthful, the paper tube collecting means are used to be mounted on before the chain conveyor with multiple horizontal stations.
3. paper tube according to claim 1 beats convering system, which is characterized in that the paper tube crimp sterilizes pipelining equipment packet
It includes:Paper tube joggling machine, paper tube sterilizing machine, the chain conveyor by the first stepper motor driven multiple horizontal stations of band, lifting
Clamping device and control unit, the paper tube joggling machine include the first track base, the first guide rail mounted on the first track base
On the first fixed station and the second stepper motor on the first fixed station, the first alternating current generator and handed over mounted on first
The crimp bistrique on motor output shaft is flowed, first track base is equipped with first rack parallel with first guide rail, institute
State the gear one for being equipped on the output shaft of the second stepper motor and coordinating with first rack.
4. paper tube according to claim 3 beats convering system, which is characterized in that the paper tube sterilizing machine includes the second guide rail
Seat, the second fixed station on the second guide rail of the second track base and the third stepping electricity on the second fixed station
Machine, the second alternating current generator and the disinfection rod brush on the second alternating current generator output shaft, second track base be equipped with
The second parallel rack of second guide rail, is equipped on the output shaft of the third stepper motor and second rack coordinates
Gear two;The lifting clamping device includes:Cylinder, the solenoid valve in cylinder air flow import are pushed away mounted on cylinder
Clamping piece on bar, the clamping piece are arranged above the chain conveyor, for coordinating to fix paper tube with station.
5. paper tube according to claim 4 beats convering system, which is characterized in that the paper tube joggling machine, the curved sterilizing machine of paper are suitable
It is secondary to be arranged in the direction of motion of the chain conveyor, and the movement at the center of the axis of the crimp bistrique, crimp bistrique
Path line, the paper tube corresponding with the crimp bistrique being positioned on the horizontal station axis set on the same line, institute
State disinfection rod brush axis, sterilize rod brush center movement locus line, be positioned on the horizontal station with the disinfection
The axis of the corresponding paper tube of rod brush is set on the same line, in the position that the paper tube joggling machine connects with paper tube sterilizing machine, institute
State crimp bistrique, disinfection rod brush correspond to two adjacent horizontal stations respectively;It is opposite in the paper tube joggling machine, paper tube sterilizing machine
The side of the chain conveyor of side is provided with baffle, and the maximal clearance of the baffle and the chain conveyor is less than the paper
The pipe range of pipe.
6. paper tube according to claim 5 beats convering system, which is characterized in that described control unit includes:CPU and with institute
State the first stepper motor driving circuit, the second stepper motor driving circuit, the third step that the I/O mouths of CPU are electrically connected successively
Stepper motor driving circuit, the first alternating current generator power control circuit, the second alternating current generator power control circuit and solenoid valve control
Circuit;Be additionally provided on the paper tube joggling machine position switch one for detecting the first fixed station limit of sports record position,
Position switch two and the test point one coordinated with position switch one, position switch two.
7. paper tube according to claim 6 beats convering system, which is characterized in that be additionally provided with and be used on the paper tube sterilizing machine
It detects the position switch three of the second fixed station limit of sports record position, position switch four and is opened with position switch three, position
The test point two of Guan Si cooperations, the signal output of the position switch one, position switch two, position switch three, position switch four
End is electrically connected with the I/O interfaces of the CPU respectively successively.
8. paper tube according to claim 1 beats convering system, which is characterized in that the paper tube device for adjusting posture includes paper tube
Funnel and the 4th stepper motor with stepper motor driver four for driving paper tube funnel rotation, under the paper tube funnel
Opening diameter is slightly larger than the outer diameter of paper tube, and the side of the paper tube funnel is equipped with the side opening to begin from the lower opening, so as to fall
Paper tube on a moving belt is smoothly carried out funnel through the side opening by conveyer belt;It is equipped in the bell mouth of the paper tube funnel
Counter, the counter is for detecting paper tube and counting, when counter exports count signal, the 4th stepper motor band
The dynamic paper tube funnel rotates so that the side opening is towards the direction of motion of conveyer belt, and the counter, stepper motor drive
Device four communicates respectively with the control unit of conveyer belt connect successively.
9. paper tube according to claim 1 beats convering system, which is characterized in that the paper tube is lifted conveyer belt and includes:By
Five stepper motor driven conveyer belts, the guardrail for being located at conveyer belt upper surface both sides, perpendicular to the movement side of the conveyer belt
Upwards, the upper surface of the conveyer belt is equipped with inclination angle with horizontal plane, and the upper surface of the conveyer belt, which is provided with, laterally stops item.
10. paper tube according to claim 9 beats convering system, which is characterized in that inclination angle >=15 ° and≤45 °.
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CN109968748A (en) * | 2019-04-01 | 2019-07-05 | 东莞市威联数控设备有限公司 | A kind of joggling machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109968748A (en) * | 2019-04-01 | 2019-07-05 | 东莞市威联数控设备有限公司 | A kind of joggling machine |
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