CN207656262U - Impeller blasting drawing continuous type fully-automatic metal production line of bar on line - Google Patents
Impeller blasting drawing continuous type fully-automatic metal production line of bar on line Download PDFInfo
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- CN207656262U CN207656262U CN201721761010.2U CN201721761010U CN207656262U CN 207656262 U CN207656262 U CN 207656262U CN 201721761010 U CN201721761010 U CN 201721761010U CN 207656262 U CN207656262 U CN 207656262U
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- Prior art keywords
- bar
- line
- splicing platform
- production line
- automatic
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Abstract
The utility model is related to impeller blasting drawing continuous type fully-automatic metal production line of bar on a kind of line, the straight linear metallic bar for web-like metal wire rod to be directly processed into certain length, it is characterised in that：The production line includes along station coiled material discharging frame arranged in a straight line, traction and pre-straightening machine, auto-impact cleaning machine, the first straightener, coil winder, the second aligning dragger, fixed length synchronous shearing machine, metal bar conveyer, third straightener, automatic blanking loading head successively；The utility model is using impeller blasting on line, directly from web-like raw material to section shape metal bar, pass through the processes such as multiple alignment, impeller blasting, drawing, synchronous shear, force transfer, midway is without pause, whole production line is quickly run, production efficiency greatly improves, and reaches the speed of 60 meters~80 meters of discharging per minute, and at least one times is improved compared with conventional speed.Metal bar discharging automatic positioning is set to collect by automatic blanking loading head, stacking is neat, is packaged or shifts convenient for follow-up.
Description
Technical field：
The utility model is related to metal material processing equipment technical field, impeller blasting drawing continuous type on a kind of line is refered in particular to
Fully-automatic metal production line of bar.
Background technology：
Production metal bar/wire rod is the key that iron, stainless steel and other metal materials intermediate industries at present, they be usually with
The web-like metal material of the producers such as steel-making, ironmaking production is that raw material adds after the processes such as some surface treatment, alignment, drawings
Work resupplies downstream producer and is utilized, the application industry of metal bar/wire rod is non-at sectional metal bar or wire rod
Often extensively.
However the production of existing metal bar causes to produce since production line arranges the factors such as unreasonable, place limitation
Inefficient, production capacity is insufficient, it is difficult to meet ever-increasing market demand.In actual production, due to the influence of environmental factor
It usually will appear the wire rod produced to be easy to overlook the phenomenon that getting rusty, after usually first carrying out cleaning derusting with shot-blast cleaning machine, then
It rolls to be sent again to drawing station and carries out drawing, it is less efficient, cause the waste of production cost.It reaches the standard grade again after cleaning drawing,
After drawing, needs to be interrupted several seconds progress cut off operation, also speed of production is caused to be difficult to improve in this way, and also have to equipment very big
Wear damage keeps service life of equipment also short, high failure rate.Furthermore in discharging, product stacks more unordered, is easy to damage table
Face, readjusting operations are cumbersome.
Utility model content：
The purpose of the utility model is to overcome the shortcoming of existing equipment, it is continuous to provide impeller blasting drawing on a kind of line
Type fully-automatic metal production line of bar.
The technical solution adopted in the utility model is：Impeller blasting drawing continuous type fully-automatic metal bar life on a kind of line
Producing line, the straight linear metallic bar for web-like metal wire rod to be directly processed into certain length, it is characterised in that：The production line
Include successively along station coiled material discharging frame arranged in a straight line, traction and pre-straightening machine, auto-impact cleaning machine, the first straightener,
Coil winder, the second aligning dragger, fixed length synchronous shearing machine, metal bar conveyer, third straightener, automatic blanking gather materials
Device；
Wherein, fixed length synchronous shearing machine includes the horizontal guide rail arranged along wire rod traffic direction, is arranged on horizontal guide rail
And the servo motor of the shearing host, driving shearing host mobility along its reciprocating movement；
The metal bar conveyer includes the preceding transmission roller group being arranged on board, middle conveying roller group, rear transmission rolling
Wheel group and it is disposed there between transmission pipeline with rear conveying roller group end, every group of conveying roller group is respectively by transmission gas
Cylinder drives clutch, the side of every group of conveying roller group to be equipped with and the transmission joining transmission inductor of cylinder；
It there also is provided scarfing cinder pipeline at the top of auto-impact cleaning machine, scarfing cinder pipeline connects with positioned at external residue extraction mechanism
It is logical；
The automatic blanking loading head includes blanking body frame, is equipped on blanking body frame and exports face with third straightener
Swingable splicing platform is equipped with aggregate rack in one side of swingable material receiving；Wherein, swingable splicing platform lower part is connected with several
Swing arm, an arm shaft pass through the swing arm and are fixed with swing arm, and arm shaft is arranged by bearing and bearing block on blanking body frame；
On blanking body frame, the lower part of swingable splicing platform be also associated with splicing platform driving cylinder；On blanking body frame, swingable splicing
Another side of platform is also equipped with a press cylinder holder, is equipped with press cylinder on press cylinder holder, press cylinder it is defeated
Outlet is equipped with binder block on and output end opposite with swingable splicing platform downward；It is installed at the front end of swingable splicing platform
There is the binder inductor being connect with press cylinder.
One group of discharging traction rollers group is additionally provided between third straightener and automatic blanking loading head.
Several skewed braces are also erected between splicing platform and aggregate rack, and splicing edge of table is equipped with evacuation brace
The evacuation notch of end.
The utility model is using impeller blasting on line, directly from web-like raw material to section shape metal bar, by multiple alignment,
The processes such as impeller blasting, drawing, synchronous shear, force transfer, halfway without pause, whole production line is quickly run, production efficiency
It greatly improves, reaches the speed of 60 meters~80 meters of discharging per minute, at least one times is improved compared with conventional speed.Moreover, by certainly
Dynamic blanking loading head makes metal bar discharging automatic positioning collect, and stacking is neat, is packaged or shifts convenient for follow-up.
Description of the drawings：
Fig. 1 is the overall schematic of the utility model production line；
Fig. 2 is the partial schematic diagram of fixed length synchronous shearing machine in the utility model production line；
Fig. 3 is the schematic diagram of metal bar conveyer in the utility model；
Fig. 4, Fig. 5 are the front view and side view of automatic blanking loading head in the utility model.
Specific implementation mode：
The utility model is further illustrated with reference to specific embodiments and the drawings.
As shown in Figure 1-Figure 3, described in the utility model is impeller blasting drawing continuous type fully-automatic metal on a kind of line
Production line of bar, the straight linear metallic bar for web-like metal wire rod to be directly processed into certain length, the production line is successively
Include along station coiled material discharging frame 1 arranged in a straight line, traction and pre-straightening machine 2, auto-impact cleaning machine 3, the first straightener 4
It is (first horizontal using vertical and horizontal two rows of alignment rolling wheels that (using vertical and horizontal double alignment rolling wheel), coil winder 5, second align dragger 6
Longitudinally be straightened after to alignment, traction rollers are horizontal positioned at intermediate radial), fixed length synchronous shearing machine 7, metal bar transmission
Machine 8, third straightener 9 (use the higher precision leveller of precision, product straightness is increased to higher level), it is automatic under
Expect loading head 10；
Wherein, fixed length synchronous shearing machine 7 includes the horizontal guide rail 71 arranged along wire rod traffic direction, is arranged and is led in level
The servo motor (in figure slightly) moved on rail 71 and along the shearing host 72 of its reciprocating movement, driving shearing host 71；It is cut
When cutting, shearing host 71 is driven to be moved together with wire rod along the wire rod direction of motion by servo motor, speed to be exercised reaches same
Step and length is when reaching setting, shearing host 72 carries out shear action, completes shearing, then servo motor drives shearing host again
71 counter motions are to starting point, then carry out shearing work next time；By fixed length synchronous shearing machine 7 so that production line does not stop continuously
, improve production efficiency and precision；
The metal bar conveyer 8 includes the preceding transmission roller group 81 being arranged on board, middle conveying roller group 82, rear biography
Defeated roller group 83 and it is disposed there between transmission pipeline 84 with rear conveying roller group end 83, every group of conveying roller component
Clutch, the side of every group of conveying roller group is not driven to be equipped with and the transmission joining transmission inductor of cylinder by transmission cylinder 85
86, the signal of metal bar position is incuded come the action of controlling transmission cylinder 85 by transmitting inductor 86, and transmission cylinder 85 controls
The clutch of conveying roller group, to which three groups of conveying roller group priority alternate transports complete whole metal bar before, during and after
Transmission；
The top of auto-impact cleaning machine 3 there also is provided scarfing cinder pipeline 31, and scarfing cinder pipeline 31 is set with positioned at external deslagging
Standby 32 connection；Ensure clean and tidy in workshop and prevents the flying chip during impeller blasting from leaking and polluting environment；
The automatic blanking loading head 10 includes blanking body frame 101, is equipped with to go out with third straightener on blanking body frame 101
The splicing platform 102 of the swingable formula of mouth face, splicing platform 102 are spliced to form by two blocks of splicing plates, and splicing platform longitudinal section is in " wide
Mouth V " fonts are equipped with aggregate rack 103 in 102 1 side of splicing platform；Wherein, 102 lower part of splicing platform is connected with several swing arms 104,
One arm shaft 105 passes through the swing arm 104 and is locked with swing arm 104, and arm shaft 105 is by bearing and bearing block (in figure
Do not identify) it is arranged on blanking body frame 101；On blanking body frame 101, the lower part of splicing platform 102 be also associated with splicing platform driving
Cylinder 106；On blanking body frame 101, another side of swingable splicing platform 102 be also equipped with a press cylinder holder 107, press
Press cylinder 108 is installed on material air cylinder support 107, the output end of press cylinder 108 it is opposite with splicing platform 102 downward and
Binder block 109 is installed on output end；The binder induction being connect with press cylinder 108 is installed at the front end of splicing platform 102
Device 1081；Under original state, the mandril of splicing platform driving cylinder 106 is located at high point position, and splicing platform 102 is in both sides senior middle school at this time
Between low horizontality；The output end of press cylinder 108 also in high point position, is detached with splicing platform 102；When blanking, from third
The metal bar of the outlet of straightener 9 output reaches splicing platform 102, and speed is complete when metal bar leaves third straightener 9 completely
The full moment for passing through binder inductor 1081, binder inductor 1081 signal to press cylinder 108, and press cylinder 108 acts
So that binder block 109 is pushed, push down because the metal bar of coast is allowed to stop motion, then press cylinder 108 resets；Then,
Splicing platform drives cylinder 106 to act, and under its driving, splicing platform 102 is swung towards the side of aggregate rack around arm shaft 105, makes to connect
Material platform 102 tilts down on one side, and metal bar thereon is automatically fallen into aggregate rack 103；Then splicing platform driving cylinder 106 is multiple
Position, splicing platform 102 also reset, and carry out splicing next time, blanking, gather materials, and blanking splicing is stablized, and the metal bar of blanking is convenient for
Both ends marshalling is convenient for subsequent carrying, saves the time.
One group of discharging traction rollers group 91 is additionally provided between third straightener 9 and automatic blanking loading head 10；Itself and third
The traction rollers group of 9 front end of straightener coordinates, and enhances the stability of straightener input and output material and enough speed；
Several skewed braces 1031, and the side of splicing platform 102 are also erected between splicing platform 102 and aggregate rack 103
Edge is equipped with the evacuation notch 1021 of 1031 end of evacuation brace；Swing to its edge evacuation just after splicing platform 102 is swung
Notch 1021 matches with 103 position of brace, at this time splicing platform 102 and brace 1031 formed just it is smooth be connected, metal bar
It is smoothly slided by brace 1031 and falls into aggregate rack 103；This it is avoided that metal bar directly from splicing platform it is heavy fall in brace
The dent etc. that collides with above is generated, product is avoided to generate defect.
The whole service process of the utility model production line is as follows：Web-like metal wire rod raw material passes through on discharging frame 1
Traction and the traction and pre-straightening of pre-straightening machine 2, pre-straightening can remove the larger more loose scale crust of material surface parts, then introduce
Auto-impact cleaning machine 3, completely removing rusty stain keeps metal wire material surface completely bright and clean；The rust bits of auto-impact cleaning machine 3 etc. are logical
It crosses Residue extraction pipeline 31 and is discharged to centralized processing place outside workshop from top, keep either inside clean and tidy, centralized processing also can avoid
It pollutes；The wire rod come out from auto-impact cleaning machine 3 is further aligned using the first straightener 4, enters back into wire rod drawing
Drawing machine 5, bracing wire material drawing machine 5 are passed through wire rod from mold using pulling force, and the bore of mold is the outer diameter of metal bar after drawing, are drawn
It is introduced into the second further alignment of aligning dragger 6 after the completion of pulling out, enters back into fixed length synchronous shearing machine 7, is keeping running simultaneously
The case where complete shearing, the metal bar generated after shearing is transmitted by 8 relay-type of metal bar conveyer, entrance it is more accurate the
Three straighteners 9 carry out last precise straightening, then complete blanking by automatic blanking loading head 10, gather materials, and entire production process is complete
At.
The utility model is using impeller blasting on line, directly from web-like raw material to section shape metal bar, by multiple alignment,
The processes such as impeller blasting, drawing, synchronous shear, force transfer, halfway without pause, whole production line is quickly run, production efficiency
It greatly improves, reaches the speed of 60 meters~80 meters of discharging per minute, at least one times is improved compared with conventional speed.Moreover, by certainly
Dynamic blanking loading head makes metal bar discharging automatic positioning collect, and stacking is neat, is packaged or shifts convenient for follow-up.
Certainly, described above is the simple embodiment of the utility model, every to be done according to the utility model structural principle
Effect variation or modification, should be covered by the scope of the present utility model within.
Claims (3)
1. impeller blasting drawing continuous type fully-automatic metal production line of bar on a kind of line, for directly adding web-like metal wire rod
Work at certain length straight linear metallic bar, it is characterised in that：The production line includes along station coiled material arranged in a straight line successively
Discharging frame, traction and pre-straightening machine, the first straightener, coil winder, the second aligning dragger, are determined auto-impact cleaning machine
Long synchronous shearing machine, metal bar conveyer, third straightener, automatic blanking loading head；
Wherein, fixed length synchronous shearing machine includes the horizontal guide rail arranged along wire rod traffic direction, is arranged on horizontal guide rail and edge
The servo motor of its shearing host moved back and forth, driving shearing host mobility；
The metal bar conveyer includes the preceding transmission roller group, middle conveying roller group, rear conveying roller group being arranged on board
And it is disposed there between the transmission pipeline with rear conveying roller group end, every group of conveying roller group is driven by transmission cylinder respectively
The side of dynamic clutch, every group of conveying roller group is equipped with and the transmission joining transmission inductor of cylinder；
It there also is provided scarfing cinder pipeline at the top of auto-impact cleaning machine, scarfing cinder pipeline is connected to positioned at external residue extraction mechanism；
The automatic blanking loading head includes blanking body frame, is equipped on blanking body frame and exports putting for face with third straightener
Dynamic splicing platform is equipped with aggregate rack in one side of swingable material receiving；Wherein, swingable splicing platform lower part is connected with several pendulum
Arm, an arm shaft pass through the swing arm and are fixed with swing arm, and arm shaft is arranged by bearing and bearing block on blanking body frame；
On blanking body frame, the lower part of swingable splicing platform be also associated with splicing platform driving cylinder；On blanking body frame, swingable splicing platform
Another side be also equipped with a press cylinder holder, press cylinder, the output of press cylinder are installed on press cylinder holder
It holds and binder block is installed on and output end opposite with swingable splicing platform downward；It is equipped at the front end of swingable splicing platform
The binder inductor being connect with press cylinder.
2. impeller blasting drawing continuous type fully-automatic metal production line of bar, feature exist on line according to claim 1
In：One group of discharging traction rollers group is additionally provided between third straightener and automatic blanking loading head.
3. impeller blasting drawing continuous type fully-automatic metal production line of bar, feature exist on line according to claim 1
In：Several skewed braces are also erected between splicing platform and aggregate rack, and splicing edge of table is equipped with evacuation brace end
Evacuation notch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721761010.2U CN207656262U (en) | 2017-12-13 | 2017-12-13 | Impeller blasting drawing continuous type fully-automatic metal production line of bar on line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721761010.2U CN207656262U (en) | 2017-12-13 | 2017-12-13 | Impeller blasting drawing continuous type fully-automatic metal production line of bar on line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207656262U true CN207656262U (en) | 2018-07-27 |
Family
ID=62941514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721761010.2U Expired - Fee Related CN207656262U (en) | 2017-12-13 | 2017-12-13 | Impeller blasting drawing continuous type fully-automatic metal production line of bar on line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207656262U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181234A (en) * | 2019-06-03 | 2019-08-30 | 盐城瑞力达科技有限公司 | A kind of metal tube manufacturing process system |
| CN111618120A (en) * | 2020-05-21 | 2020-09-04 | 东莞市万欣金属制品有限公司 | Production method for improving strength of 316L stainless steel bar |
| CN112872805A (en) * | 2020-12-28 | 2021-06-01 | 上海亚爵电工成套设备制造有限公司 | High-efficient automatic all-in-one of cutting off of drawing |
| CN115284012A (en) * | 2021-12-27 | 2022-11-04 | 天津北特汽车零部件有限公司 | Automatic production line for friction welding hollow damper piston rod |
-
2017
- 2017-12-13 CN CN201721761010.2U patent/CN207656262U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181234A (en) * | 2019-06-03 | 2019-08-30 | 盐城瑞力达科技有限公司 | A kind of metal tube manufacturing process system |
| CN111618120A (en) * | 2020-05-21 | 2020-09-04 | 东莞市万欣金属制品有限公司 | Production method for improving strength of 316L stainless steel bar |
| CN112872805A (en) * | 2020-12-28 | 2021-06-01 | 上海亚爵电工成套设备制造有限公司 | High-efficient automatic all-in-one of cutting off of drawing |
| CN112872805B (en) * | 2020-12-28 | 2022-05-13 | 上海亚爵电工成套设备制造有限公司 | High-efficient automatic all-in-one of cutting off of drawing |
| CN115284012A (en) * | 2021-12-27 | 2022-11-04 | 天津北特汽车零部件有限公司 | Automatic production line for friction welding hollow damper piston rod |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180727 Termination date: 20201213 |