CN207645659U - It spreads cloth and assists laying device - Google Patents

It spreads cloth and assists laying device Download PDF

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Publication number
CN207645659U
CN207645659U CN201721762708.6U CN201721762708U CN207645659U CN 207645659 U CN207645659 U CN 207645659U CN 201721762708 U CN201721762708 U CN 201721762708U CN 207645659 U CN207645659 U CN 207645659U
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cloth
paving
leftover
bolt
laying device
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赵其光
张青
吴志全
陈向阳
廖志勇
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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Abstract

The utility model provides a kind of paving cloth auxiliary laying device, and paving cloth auxiliary laying device includes:Elevating mechanism;The leftover of bolt of cloth is spread, the paving leftover of bolt of cloth is suspended under elevating mechanism;Tilt adjustment portion, tilt adjustment portion connects the side of elevating mechanism with the side of the paving leftover of bolt of cloth, and the paving leftover of bolt of cloth can be driven to swing.The paving cloth auxiliary laying device of embodiment according to the present utility model can be suspended on shop traveller without being laid with ground rail, reducing occupied space and can reducing manual operation, improve operating efficiency.The paving cloth auxiliary laying device of embodiment according to the present utility model can make paving cloth substantially parallel with the type face of blade mold, prevent paving cloth fold.Embodiment according to the present utility model, it is ensured that put the steady of torque and rotating speed during cloth.

Description

铺布辅助铺层装置Spreading auxiliary layer device

技术领域technical field

本实用新型涉及风力发电机领域,具体地讲,涉及一种用于铺布的辅助铺层装置。The utility model relates to the field of wind power generators, in particular to an auxiliary laying device for spreading cloth.

背景技术Background technique

在制造风力发电机组的叶片时,需要将玻璃纤维布铺设在叶片模具的型腔表面上。When manufacturing blades for wind power generators, glass fiber cloth needs to be laid on the surface of the cavity of the blade mold.

如果采用人工铺设方式,需要耗费较大的人工成本,作业效率低,铺设效果差,容易产生褶皱,难以保证铺设质量。If the manual laying method is adopted, it needs to consume a large labor cost, the operation efficiency is low, the laying effect is poor, wrinkles are easy to occur, and it is difficult to guarantee the laying quality.

如果采用全自动铺设设备,需要对车间进行改造且占地面积大,对土地成本较高的企业来说不适合进行推广,需要专业团队,设备成本以及维护成本都比较高。If fully automatic laying equipment is used, the workshop needs to be remodeled and occupies a large area. It is not suitable for promotion for enterprises with high land costs. It requires a professional team, and the equipment cost and maintenance cost are relatively high.

如果采用半自动铺设方式的龙门人工辅助装置,需要在地面上铺轨道,因此必须改造车间,占地面积大,并且需要人工在龙门上进行相关的操作,作业效率低,且由于现有的大型模具高度较高,采用龙门方式需要较高的龙门架,因此对车间空间要求较高,操作非常不方便。If the semi-automatic gantry artificial auxiliary device is used, it is necessary to lay tracks on the ground, so the workshop must be remodeled, which takes up a large area and requires manual operations on the gantry. The work efficiency is low, and due to the existing large molds The height is high, and the gantry method requires a high gantry frame, so the requirements for the workshop space are relatively high, and the operation is very inconvenient.

实用新型内容Utility model content

本实用新型的目的之一在于提供一种铺布辅助铺层装置,该铺布辅助铺层装置能够使铺布与模具型面基本平行以防止铺布褶皱。One of the purposes of the present utility model is to provide an auxiliary cloth laying device, which can make the cloth substantially parallel to the mold surface so as to prevent the cloth from being wrinkled.

本实用新型提供一种铺布辅助铺层装置,铺布辅助铺层装置包括:升降机构;铺布头,铺布头悬吊在升降机构之下;倾角调节部,倾角调节部将升降机构的侧部和铺布头的侧部连接,并能够驱动铺布头摆动。由此,可以使铺布与模具型面基本平行,防止铺布褶皱。The utility model provides an auxiliary layer-laying device for spreading cloth. The auxiliary layer-laying device for spreading cloth comprises: a lifting mechanism; a spreading head, the spreading head is suspended under the lifting mechanism; It is connected with the side of the spreading head and can drive the spreading head to swing. Thus, the spread can be made substantially parallel to the mold surface, preventing wrinkles of the spread.

根据本实用新型的实施例,倾角调节部可包括回转轴或倾角丝杠,所述回转轴或倾角丝杠可由倾角伺服电机,回转轴或倾角丝杠可连接到升降机构的侧部,倾角伺服电机可连接到铺布头的侧部。According to an embodiment of the present invention, the inclination adjusting part may include a rotary shaft or an inclination screw, which may be driven by an inclination servo motor, and the rotary shaft or the inclination screw may be connected to the side of the lifting mechanism, and the inclination servo The motor can be attached to the side of the spreading head.

根据本实用新型的实施例,升降机构可通过至少两个吊钩悬吊铺布头,倾角丝杠或回转轴可在倾角伺服电机的驱动下使铺布头围绕吊钩的悬吊位置摆动。According to an embodiment of the present invention, the lifting mechanism can suspend the spreading head through at least two hooks, and the inclination screw or the rotary shaft can make the spreading head swing around the hanging position of the hooks under the drive of the inclination servo motor.

根据本实用新型的实施例,升降机构可悬挂在行车上。According to an embodiment of the utility model, the lifting mechanism can be suspended on the traveling vehicle.

根据本实用新型的实施例,升降机构可包括:升降台,升降台悬挂有铺布头;钢丝绳,钢丝绳的一端连接到升降台;升降伺服电机,升降伺服电机连接到钢丝绳的另一端;轨道车,轨道车悬挂在行车上,升降伺服电机安装在轨道车上;至少两个升降节,至少两个升降节将轨道车与升降台连接。由此,可悬吊铺布头,而无需布置地面轨道,减少占用空间。According to an embodiment of the present utility model, the lifting mechanism may include: a lifting platform, the lifting platform is suspended with a spreading head; a steel wire rope, one end of the steel rope is connected to the lifting platform; a lifting servo motor, the lifting servo motor is connected to the other end of the steel rope; a rail car, The rail car is suspended on the driving train, and the lifting servo motor is installed on the rail car; at least two lifting joints connect the rail car with the lifting platform. As a result, the spreading head can be suspended without laying out ground rails, reducing the occupied space.

根据本实用新型的实施例,至少两个升降节可包括固定到轨道车的固定升降节和彼此嵌套的连接升降节。嵌套升降节设计可以减小整个铺设装置的占用空间。According to an embodiment of the invention, the at least two jacking joints may comprise a fixed jacking joint fixed to the railcar and a connecting jacking joint nested within each other. The design of nested lifting joints can reduce the occupied space of the whole laying device.

根据本实用新型的实施例,铺布头还可包括两根缓冲杆,两根缓冲杆上水平安装有供铺布穿过的两个辊轴。铺布经过缓冲杆后再铺设,可以缓冲铺布的拉力,防止铺布损坏。According to an embodiment of the present invention, the spreading head may also include two buffer bars, on which two roller shafts for spreading the cloth to pass are installed horizontally. The spreading cloth is laid after passing through the buffer bar, which can buffer the pulling force of the spreading cloth and prevent the spreading cloth from being damaged.

根据本实用新型的实施例,两个辊轴可包括上辊轴和下辊轴,下辊轴的两端可固定安装到缓冲杆,上辊轴的两端可活动安装到缓冲杆,上辊轴和下辊轴通过第一弹性件拉紧。除了缓冲杆沿水平方向的缓冲作用之外,上辊轴也可以沿竖直方向缓冲铺布的拉力,防止铺布损坏。According to an embodiment of the present invention, the two rollers may include an upper roller and a lower roller. The shaft and the lower roller are tensioned by the first elastic member. In addition to the buffering function of the buffer bar in the horizontal direction, the upper roller shaft can also buffer the tension of the spread in the vertical direction to prevent the spread from being damaged.

根据本实用新型的实施例,铺布头还可包括拉力传感器,拉力传感器的一端可通过套在伸缩杆上的第二弹性件而连接到缓冲杆,拉力传感器的另一端可固定到铺布头的地滚轮架。可通过测量拉力传感器的拉力可以间接测量铺设速度,并可实现恒力矩铺设,进一步防止铺布的褶皱的产生。According to an embodiment of the present invention, the spreading head can also include a tension sensor, one end of the tension sensor can be connected to the buffer rod through a second elastic member sleeved on the telescopic rod, and the other end of the tension sensor can be fixed to the floor of the spreading head. Roller rack. The laying speed can be indirectly measured by measuring the pulling force of the tension sensor, and constant moment laying can be realized to further prevent the generation of folds in the spread.

根据本实用新型的实施例,铺布头还可包括超声距离传感器和控制单元,超声距离传感器布置在铺布头的两侧,控制单元根据超声距离传感器的感测结果控制倾角调节部以使铺布头摆动。According to an embodiment of the present invention, the spreading head may further include an ultrasonic distance sensor and a control unit, the ultrasonic distance sensors are arranged on both sides of the spreading head, and the control unit controls the inclination adjustment part according to the sensing result of the ultrasonic distance sensor to make the spreading head swing .

根据本实用新型的实施例的铺布辅助铺层装置可以减少人工操作,提高作业效率。The cloth-spreading auxiliary layer-laying device according to the embodiment of the utility model can reduce manual operations and improve work efficiency.

附图说明Description of drawings

通过下面结合附图进行的详细描述,本实用新型的目的和特点将会变得更加清楚,其中:Through the following detailed description in conjunction with the accompanying drawings, the purpose and characteristics of the utility model will become clearer, wherein:

图1是根据本实用新型的实施例的铺布辅助铺层装置的示意图;Fig. 1 is a schematic diagram of an auxiliary laying device for laying cloth according to an embodiment of the present invention;

图2是根据本实用新型的实施例的铺布头的示意图;2 is a schematic diagram of a spreading head according to an embodiment of the present invention;

图3是根据本实用新型的实施例的铺布头的侧部示意图;Fig. 3 is a schematic side view of a spreading head according to an embodiment of the present invention;

图4是示出上辊轴和下辊轴在缓冲杆上的安装状态的示意图;Fig. 4 is a schematic diagram showing the installation state of the upper roller shaft and the lower roller shaft on the buffer bar;

图5是示出缓冲杆与拉力传感器之间的连接关系的示意图;Fig. 5 is a schematic diagram showing the connection relationship between the buffer rod and the tension sensor;

图6是根据本实用新型的实施例的升降机构的示意图。Fig. 6 is a schematic diagram of a lifting mechanism according to an embodiment of the present invention.

标号说明:Label description:

1:升降机构;2:铺布头;4:倾角调节部;10:吊钩;20:倾角丝杠;30:第二万向节;40:倾角伺服电机;50:铺布头架;60:缓冲杆;61:缓冲槽;62:第二弹性件;63:信号线;65:伸缩杆;66:地滚轮架;71:上辊轴;72:下辊轴;73:第一弹性件;80:布卷伺服电机;90:控制箱;100:触摸屏;110:超声距离传感器;111:地滚轮;120:校正轮;130:拉力传感器;140:布卷;150:卷轴;160:运行灯;170:升降台;180:第一万向节;200:安装凸台;210:第一连接升降节;220:第二连接升降节;221:钢丝绳;230:固定升降节;240:轨道车;250:升降伺服电机。1: Lifting mechanism; 2: Spreading head; 4: Angle adjustment part; 10: Hook; 20: Angle screw; 30: Second universal joint; 40: Inclination servo motor; 50: Spreading head frame; 60: Buffer Rod; 61: buffer tank; 62: second elastic member; 63: signal line; 65: telescopic rod; 66: ground roller frame; 71: upper roller shaft; 72: lower roller shaft; 73: first elastic member; 80 : cloth roll servo motor; 90: control box; 100: touch screen; 110: ultrasonic distance sensor; 111: ground roller; 120: correction wheel; 130: tension sensor; 140: cloth roll; 150: reel; 160: running light; 170: lifting platform; 180: first universal joint; 200: installation boss; 210: first connecting lifting joint; 220: second connecting lifting joint; 221: wire rope; 230: fixed lifting joint; 240: rail car; 250: lifting servo motor.

具体实施方式Detailed ways

以下,参照附图来详细说明本实用新型的优选实施例。应予说明,在下面实施例的说明和附图中,相同的标号始终表示相同的部件,并省略重复的说明。Hereinafter, preferred embodiments of the present utility model will be described in detail with reference to the accompanying drawings. It should be noted that in the description of the following embodiments and the drawings, the same reference numerals denote the same components throughout, and repeated descriptions are omitted.

图1是示出根据本实用新型的实施例的铺布辅助铺层装置的示意图。Fig. 1 is a schematic view showing a laying auxiliary laying device according to an embodiment of the present invention.

如图1所示,根据本实用新型的实施例的铺布辅助铺层装置可包括升降机构1和铺布头2。升降机构1可活动连接到铺布头2,以改变铺布头2的高度,铺布头2可以用于铺设玻璃纤维布或碳纤维布,当然也可以铺设其他需要铺层的布,以下将以玻璃纤维布铺设在叶片模具上为例。As shown in FIG. 1 , the auxiliary laying device for laying according to an embodiment of the present invention may include a lifting mechanism 1 and a laying head 2 . The lifting mechanism 1 can be movably connected to the spreading head 2 to change the height of the spreading head 2. The spreading head 2 can be used to lay glass fiber cloth or carbon fiber cloth, and of course other cloths that need to be laid can also be laid. The glass fiber cloth will be used below Laying on blade moulds, for example.

升降机构1可以是液压结构,也可以是包括嵌套的升降节的升降结构。升降机构1可以悬挂在行车(例如,行车的双梁)上,升降机构1可将铺布头2悬吊起来然后再铺设玻璃纤维布。The lifting mechanism 1 may be a hydraulic structure, or a lifting structure including nested lifting joints. The lifting mechanism 1 can be suspended on the crane (for example, the double girder of the crane), and the lifting mechanism 1 can suspend the spreading head 2 and then lay the glass fiber cloth.

与现有的采用龙门人工辅助装置的铺设方式相比,本实用新型的铺布辅助铺层装置不需要在地面上铺设轨道,不需要改造车间,并且可以节约车间的地面空间。Compared with the existing laying method using gantry artificial auxiliary device, the auxiliary laying device for laying cloth of the utility model does not need to lay tracks on the ground, does not need to renovate the workshop, and can save the floor space of the workshop.

铺布头2可包括铺布头架、布卷伺服电机、卷轴等部件,下文将对此进行详细描述。The spreading head 2 may include components such as a spreading head frame, a cloth roll servo motor, and a reel, which will be described in detail below.

如图1所示,铺布辅助铺层装置还可包括倾角调节部4,倾角调节部4可将升降机构1的侧部和铺布头2的侧部连接以改变铺布头2相对于水平面的角度。As shown in Figure 1, the laying auxiliary laying device can also include an inclination adjustment part 4, and the inclination adjustment part 4 can connect the side part of the lifting mechanism 1 and the side part of the spreading head 2 to change the angle of the spreading head 2 relative to the horizontal plane .

例如,倾角调节部4可驱动铺布头2摆动(例如,在竖直方向上转动),同时玻璃纤维布也在竖直方向转动,由此可以使玻璃纤维布与叶片模具的型面基本平行。For example, the inclination adjustment part 4 can drive the laying head 2 to swing (for example, to rotate in the vertical direction), and at the same time, the glass fiber cloth also rotates in the vertical direction, thereby making the glass fiber cloth substantially parallel to the profile of the blade mold.

倾角调节部4可包括执行机构(例如,回转轴或倾角丝杠20),执行机构可由倾角伺服电机40控制,执行机构可以连接到升降机构1的侧部,并可在伺服电机40的作用下拉近升降机构1的侧部与铺布头2的侧部之间的距离,即,可在倾角伺服电机40的作用下改变铺布头2的倾斜角度(铺布头2与水平面形成的角度)。The inclination adjustment part 4 can include an actuator (for example, a rotary shaft or an inclination leading screw 20), the actuator can be controlled by an inclination servo motor 40, the actuator can be connected to the side of the lifting mechanism 1, and can be controlled by the servo motor 40. The distance between the side of the lifting mechanism 1 and the side of the spreading head 2 is shortened, that is, the inclination angle of the spreading head 2 (the angle formed by the spreading head 2 and the horizontal plane) can be changed under the action of the inclination servo motor 40 .

如图1所示,倾角调节部4可包括倾角丝杠20和倾角伺服电机40,倾角丝杠20可连接到升降机构1的侧部,倾角伺服电机40可连接到铺布头2的侧部。As shown in FIG. 1 , the inclination adjustment part 4 may include an inclination screw 20 and an inclination servo motor 40 , the inclination screw 20 may be connected to the side of the lifting mechanism 1 , and the inclination servo motor 40 may be connected to the side of the spreading head 2 .

倾角丝杠20可通过第一万向节180活动连接到升降机构1的侧部,倾角伺服电机40通过第二万向节30活动连接到铺布头2的侧部,通过万向节连接可以保证铺布头2正常倾斜并实现快速拆卸。The inclination screw 20 can be movably connected to the side of the lifting mechanism 1 through the first universal joint 180, and the inclination servo motor 40 can be movably connected to the side of the spreading head 2 through the second universal joint 30, and the universal joint connection can ensure Spreading head 2 is normally inclined and realizes quick disassembly.

当在叶片模具的倾斜表面上铺设玻璃纤维布时,可以通过倾角调节部4使玻璃纤维布与模具型面基本平行,从而使玻璃纤维布与模具型面较为紧密地贴合,以保证铺设的玻璃纤维布平整,防止褶皱。When laying glass fiber cloth on the inclined surface of the blade mold, the glass fiber cloth can be basically parallel to the mold surface through the inclination angle adjustment part 4, so that the glass fiber cloth and the mold surface can be closely attached to ensure the laying accuracy. The fiberglass cloth lays flat to prevent wrinkles.

下面结合图2和图3对根据本实用新型的实施例的铺布头进行详细描述。The spreading head according to the embodiment of the present utility model will be described in detail below with reference to FIG. 2 and FIG. 3 .

图2是示出根据本实用新型的实施例的铺布头的示意图;图3是示出根据本实用新型的实施例的铺布头的侧部的示意图。Fig. 2 is a schematic diagram showing a spreading head according to an embodiment of the present invention; Fig. 3 is a schematic diagram showing a side of the spreading head according to an embodiment of the present utility model.

如图2所示,铺布头2可具有规则的形状,例如,可大体呈方形。铺布头2的内部两侧可安装有伺服电机,铺布头2的顶部可以与升降机构1连接,并且玻璃纤维布可以从铺布头2的底部铺设在叶片模具上。As shown in Fig. 2, the spreading head 2 may have a regular shape, for example may be substantially square. Servo motors can be installed on both sides of the spreading head 2, the top of the spreading head 2 can be connected with the lifting mechanism 1, and the glass fiber cloth can be laid on the blade mold from the bottom of the spreading head 2.

如图3所示,铺布头2可包括铺布头架50和安装在铺布头架50上的布卷伺服电机80和用于安装布卷的卷轴150。As shown in FIG. 3 , the spreading head 2 may include a spreading head frame 50 , a cloth roll servo motor 80 installed on the spreading head frame 50 , and a reel 150 for installing the cloth roll.

铺布头架50可以是主体承力结构,并可含电缆走线架、传感器安装架、布卷伺服电机安装架、控制箱安装架、地轮架等部件。Spreading headframe 50 can be the main load-bearing structure, and can include components such as cable routing frame, sensor mounting frame, cloth roll servo motor mounting frame, control box mounting frame, and ground wheel frame.

布卷伺服电机80可以安装在铺布头2的侧部,卷轴150可以水平安装在铺布头架50上,卷轴150的两端可通过滚轴和有齿皮带与布卷伺服电机80连接,卷轴150也可通过齿轮之间的啮合而与布卷伺服电机80连接,即,可以省略皮带等部件,卷轴150的中间部分用于缠绕玻璃纤维布以形成布卷140。The cloth roll servo motor 80 can be installed on the side of the cloth spreading head 2, and the reel 150 can be installed horizontally on the cloth spreading head frame 50. It can also be connected with the cloth roll servo motor 80 through the engagement between the gears, that is, parts such as belts can be omitted, and the middle part of the reel 150 is used for winding glass fiber cloth to form the cloth roll 140 .

布卷伺服电机80可在控制单元的控制下控制布卷140或卷轴150的放布速度,保证玻璃纤维布铺放过程的恒力矩,避免对玻璃纤维布造成拉伸破坏。The cloth roll servo motor 80 can control the laying speed of the cloth roll 140 or the reel 150 under the control of the control unit, so as to ensure the constant torque of the glass fiber cloth laying process and avoid tensile damage to the glass fiber cloth.

铺布头2还可以包括控制箱90,控制箱90可以安装在铺布头2的后部,控制箱90内可以安装有断路器、开关电源等电气部件以及控制单元(例如,可编程逻辑控制器(PLC))、通信模块、无线遥控接收器等器件。Spreading head 2 can also comprise control box 90, and control box 90 can be installed in the rear portion of spreading head 2, can be equipped with electrical components such as circuit breaker, switching power supply and control unit (for example, programmable logic controller (PLC) in control box 90 PLC)), communication modules, wireless remote control receivers and other devices.

PLC可以为核心控制器件,其采集所有传感器的信号并可通过高速脉冲或者模拟量控制伺服电机和变频器的运行,实现各组件的高精度调控。无线遥控接收器可接收无线遥感工业遥控器发送的控制命令。PLC can be the core control device, which collects the signals of all sensors and can control the operation of servo motors and frequency converters through high-speed pulses or analog quantities, so as to realize high-precision regulation of each component. The wireless remote control receiver can receive the control commands sent by the wireless remote sensing industrial remote control.

例如,当需要在叶片模具上铺设玻璃纤维布时,可以吊起铺布头2,然后通过控制单元控制布卷伺服电机80的转速,从而控制卷轴150释放布卷140的速度。在铺设的过程中,可通过无线遥感工业遥控器进行实时铺设控制,也可预先设置相关参数自动铺布。For example, when it is necessary to lay glass fiber cloth on the blade mold, the spreading head 2 can be hoisted, and then the rotation speed of the cloth roll servo motor 80 can be controlled by the control unit, thereby controlling the speed at which the reel 150 releases the cloth roll 140 . During the laying process, the real-time laying control can be carried out through the wireless remote sensing industrial remote control, and the relevant parameters can also be preset for automatic laying.

如图3所示,铺布头2还可包括超声距离传感器110,超声距离传感器110可以安装在铺布头架50的底部。具体地,超声距离传感器110可以对称安装在铺布头架50的两侧,以检测铺布头2(例如,铺布头架50)距离叶片模具(例如,型面)的高度。As shown in FIG. 3 , the spreading head 2 may further include an ultrasonic distance sensor 110 , and the ultrasonic distance sensor 110 may be installed at the bottom of the spreading head frame 50 . Specifically, the ultrasonic distance sensors 110 may be symmetrically installed on both sides of the spreading head frame 50 to detect the height of the spreading head 2 (eg, spreading head frame 50 ) from the blade mold (eg, profile).

然而,本实用新型不限于此,还可以用红外或者激光传感器代替超声距离传感器110,只要能够测量铺布头2的两侧距离模具型面的高度即可。However, the present invention is not limited thereto, and an infrared or laser sensor can also be used instead of the ultrasonic distance sensor 110 as long as the distance between the two sides of the spreading head 2 and the mold surface can be measured.

当对称设置在铺布头架50的两侧的两个超声距离传感器110所测量的距离型面的高度不相等(例如,相差较大)时,可以通过控制箱90内的控制单元控制倾角伺服电机40带动倾角丝杠20转动,以使铺布头架50的两侧距型面的高度大体相同。When the heights of the distance profile measured by the two ultrasonic distance sensors 110 symmetrically arranged on both sides of the spreading head frame 50 are unequal (for example, the difference is large), the inclination servo motor can be controlled by the control unit in the control box 90 40 drives the inclination lead screw 20 to rotate, so that the heights of both sides of the spreading head frame 50 from the profile are substantially the same.

控制箱90还可包括触摸屏100,触摸屏100可以用于显示控制系统的运行数据并设置运行参数。例如,可通过该触摸屏100设置布卷伺服电机80的转速或卷轴150的放布速度。另外,铺布头架50还可安装有运行灯160,运行灯160可以用作铺布辅助铺层装置的运行警示灯及故障灯。The control box 90 may further include a touch screen 100, which may be used to display operating data of the control system and set operating parameters. For example, the rotation speed of the cloth roll servo motor 80 or the cloth releasing speed of the reel 150 can be set through the touch screen 100 . In addition, the spreading head frame 50 can also be equipped with a running light 160, which can be used as a running warning light and a fault light of the auxiliary laying device for spreading cloth.

根据本实用新型的实施例,铺布辅助铺层装置还可包括缓冲杆60,缓冲杆60上可水平安装有供玻璃纤维布穿过的两个辊轴。玻璃纤维布经过缓冲杆60缓冲后再铺设,可以有效减小玻璃纤维布的拉力,防止玻璃纤维布损坏。According to an embodiment of the present utility model, the laying auxiliary device for laying may further include a buffer bar 60 on which two roller shafts for the glass fiber cloth to pass may be installed horizontally. The glass fiber cloth is laid after being buffered by the buffer bar 60, which can effectively reduce the tension of the glass fiber cloth and prevent the glass fiber cloth from being damaged.

缓冲杆60可以大体沿竖直方向安装在铺布头2中,具体如图2和图3所示,两根缓冲杆60可以安装在铺布头2的两侧。缓冲杆60可以垂直于卷轴150连接到铺布头架50。缓冲杆60可以由非刚性的材料制成,并可在玻璃纤维布的拉动下发生偏移。下面结合图4和图5具体描述缓冲杆60上的两个辊轴的安装方式。The buffer rods 60 can be installed in the spreading head 2 generally along the vertical direction, specifically as shown in FIG. 2 and FIG. 3 , two buffer rods 60 can be installed on both sides of the spreading head 2 . The buffer bar 60 may be connected to the spreading head frame 50 perpendicular to the reel 150 . The buffer rod 60 can be made of non-rigid material, and can be deflected under the pull of the glass fiber cloth. The installation manner of the two rollers on the buffer bar 60 will be described in detail below with reference to FIG. 4 and FIG. 5 .

图4是示出上辊轴和下辊轴在缓冲杆上的安装状态的示意图;图5是示出缓冲杆与拉力传感器之间的连接关系的示意图。Fig. 4 is a schematic diagram showing the installation state of the upper roller shaft and the lower roller shaft on the buffer rod; Fig. 5 is a schematic diagram showing the connection relationship between the buffer rod and the tension sensor.

如图4所示,可以在缓冲杆60上水平安装两个辊轴(例如,上辊轴71和下辊轴72),下辊轴72的两端可以固定安装到缓冲杆60,以保证缓冲杆60不会发生左右偏转,上辊轴71的两端可以活动安装到缓冲杆60,玻璃纤维布可穿过上辊轴71和下辊轴72之间的缝隙。As shown in Figure 4, two roller shafts (for example, an upper roller shaft 71 and a lower roller shaft 72) can be installed horizontally on the buffer rod 60, and the two ends of the lower roller shaft 72 can be fixedly installed on the buffer rod 60 to ensure buffering Bar 60 can not deflect left and right, the two ends of upper roller shaft 71 can be movably installed on buffer rod 60, and the glass fiber cloth can pass through the gap between upper roller shaft 71 and lower roller shaft 72.

上辊轴71和下辊轴72可通过第一弹性件73(例如,弹簧)拉紧,上辊轴71和下辊轴72之间的距离可在玻璃纤维布的作用下发生改变。上辊轴71可以在第一弹性件73的作用下远离或靠近下辊轴72。The upper roller shaft 71 and the lower roller shaft 72 can be tensioned by the first elastic member 73 (for example, a spring), and the distance between the upper roller shaft 71 and the lower roller shaft 72 can be changed under the effect of glass fiber cloth. The upper roller shaft 71 can move away from or approach the lower roller shaft 72 under the action of the first elastic member 73 .

如图3和图4所示,缓冲杆60上可形成有缓冲槽61,上辊轴71可以在缓冲槽61内运动。As shown in FIGS. 3 and 4 , a buffer groove 61 can be formed on the buffer rod 60 , and the upper roller 71 can move in the buffer groove 61 .

例如,当卷轴150的放布速度较慢时,布卷140会受到已释放的玻璃纤维布的拉力,在这种情况下,玻璃纤维布会带动活动安装到缓冲杆60的上辊轴71在缓冲槽61中向上运动,从而释放玻璃纤维布的拉力。由此,可以防止缓冲杆60晃动。For example, when the cloth releasing speed of the reel 150 is slow, the cloth roll 140 will be subjected to the pulling force of the released glass fiber cloth. Move upward in the buffer groove 61, thereby releasing the pulling force of the glass fiber cloth. Thereby, it is possible to prevent the shock absorber 60 from rattling.

另外,当上辊轴71运动到缓冲槽61的最上部时,缓冲杆60可在玻璃纤维布的作用下发生运动(例如,在图3所示的状态下,缓冲杆60在玻璃纤维布的作用下向右运动)。In addition, when the upper roller shaft 71 moved to the uppermost part of the buffer tank 61, the buffer rod 60 could move under the action of the glass fiber cloth (for example, in the state shown in Figure 3, the buffer rod 60 moved under the glass fiber cloth. movement to the right under action).

如图5所示,根据本实用新型的实施例,铺布头2还可以包括拉力传感器130,拉力传感器130可以感测缓冲杆60的水平受力(例如,可感测弹性件的压紧力矩),以间接地感测放布速度。As shown in Figure 5, according to an embodiment of the present utility model, the spreading head 2 can also include a tension sensor 130, and the tension sensor 130 can sense the horizontal force of the buffer rod 60 (for example, can sense the compression moment of the elastic member) , to indirectly sense the feeding speed.

拉力传感器130的一端可通过套在伸缩杆65上的第二弹性件62而连接到缓冲杆60。第二弹性件62可以是固定在缓冲杆60上的定位弹性件,拉力传感器130的另一端可固定到铺布头架50或者地滚轮架66,地滚轮架66安装在铺布头架50的底部,并用于安装地滚轮111。另外,拉力传感器130的感测数据可通过信号线63传输到控制单元。One end of the tension sensor 130 can be connected to the buffer rod 60 through the second elastic member 62 sleeved on the telescopic rod 65 . The second elastic member 62 can be a positioning elastic member fixed on the buffer bar 60, and the other end of the tension sensor 130 can be fixed to the spreading head frame 50 or the ground roller frame 66, and the ground roller frame 66 is installed on the bottom of the spreading head frame 50, And be used for installing ground roller 111. In addition, the sensing data of the tension sensor 130 may be transmitted to the control unit through the signal line 63 .

当放布速度较慢,布卷140受力过大时,缓冲杆60沿与铺设方向相同的方向移动,第二弹性件62压紧。这里,第二弹性件62的压紧力矩可预先设定,可通过控制玻璃纤维布的放布速度,使压紧力矩基本保持不变。由此,实现恒力矩铺设,恒力矩铺设可以减少褶皱。When the cloth laying speed is slow and the force on the cloth roll 140 is too large, the buffer rod 60 moves in the same direction as the laying direction, and the second elastic member 62 is compressed. Here, the pressing moment of the second elastic member 62 can be set in advance, and the pressing moment can be basically kept constant by controlling the feeding speed of the glass fiber cloth. In this way, constant moment laying is realized, and constant moment laying can reduce wrinkles.

如图3所示,铺布头2还可包括校正轮120,校正轮120可包括两个滚筒,并可用于控制玻璃纤维布的放布方向,并保证铺布头2在一定倾角状态下时玻璃纤维布仍能保持平整。As shown in Figure 3, the spreader head 2 can also include a correction wheel 120, which can include two rollers, and can be used to control the laying direction of the glass fiber cloth, and ensure that the spreader head 2 is at a certain inclination angle when the glass fiber The cloth remains flat.

缠绕在卷轴150上的玻璃纤维布在穿过缓冲杆60的两个辊轴之后,继续穿过校正轮120的两个滚筒之后铺设在叶片模具型面上。After the glass fiber cloth wound on the reel 150 passes through the two rollers of the buffer rod 60 , it continues to pass through the two rollers of the correction wheel 120 and then is laid on the mold surface of the blade.

根据本实用新型的实施例,控制箱90内的控制单元可根据拉力传感器130的感测结果控制布卷伺服电机80的转速,以控制放布速度和/或铺布头2在铺设方向上的运动速度。下面将结合图6详细描述铺布头2在高度方向、展向方向(即,玻璃纤维布的铺设方向或叶片模具的长度方向)以及弦向方向(即,叶片模具的宽度方向)上的运动。According to an embodiment of the present utility model, the control unit in the control box 90 can control the rotation speed of the cloth roll servo motor 80 according to the sensing result of the tension sensor 130, so as to control the cloth releasing speed and/or the movement of the spreading head 2 in the laying direction speed. The movement of the spreading head 2 in the height direction, the span direction (ie, the laying direction of the glass fiber cloth or the length direction of the blade mold) and the chord direction (ie, the width direction of the blade mold) will be described in detail below with reference to FIG. 6 .

图6是根据本实用新型的实施例的升降机构的示意图。Fig. 6 is a schematic diagram of a lifting mechanism according to an embodiment of the present invention.

升降机构1可以通过可快速拆卸的吊钩10悬吊铺布头2。例如,升降机构1可通过沿玻璃纤维布的铺设方向呈直线设置的至少两个吊钩10悬吊铺布头2,以使铺布头2保持在水平状态。The lifting mechanism 1 can suspend the spreading head 2 through a quick detachable hook 10 . For example, the lifting mechanism 1 can suspend the spreading head 2 through at least two hooks 10 arranged in a straight line along the laying direction of the glass fiber cloth, so as to keep the spreading head 2 in a horizontal state.

升降机构1可以是包括嵌套的升降节的升降结构。具体地,升降机构1可包括升降伺服电机250、轨道车240、升降台170、钢丝绳221和至少两个升降节。The lifting mechanism 1 may be a lifting structure comprising nested lifting joints. Specifically, the lifting mechanism 1 may include a lifting servo motor 250, a rail car 240, a lifting platform 170, a wire rope 221 and at least two lifting joints.

升降台170可以活动连接到铺布头2。具体地,升降台170的侧部可通过第一万向节180连接到倾角伺服电机40,升降台170的底部可通过吊钩10悬吊铺布头2(见图1),另外,升降台170可悬挂铺布头2。The lifting table 170 can be movably connected to the spreading head 2 . Specifically, the side of the lifting platform 170 can be connected to the inclination servo motor 40 through the first universal joint 180, and the bottom of the lifting platform 170 can suspend the spreading head 2 through the hook 10 (see FIG. 1 ). In addition, the lifting platform 170 Spreading head 2 can be hung.

钢丝绳221的一端可连接到升降台170,例如,可系在升降台170的安装凸台200上,钢丝绳221的另一端可连接到升降伺服电机250。One end of the wire rope 221 can be connected to the lifting platform 170 , for example, can be tied to the installation boss 200 of the lifting platform 170 , and the other end of the wire rope 221 can be connected to the lifting servo motor 250 .

至少两个升降节可包括固定升降节230和连接升降节(例如,第一连接升降节210和第二连接升降节220),固定升降节230可固定到轨道车240,固定升降节230和连接升降节的内部可安装有导轨和限位模块,固定升降节230和连接升降节可通过导轨彼此嵌套,并可通过限位模块防止升降节在升降时发生偏转。The at least two lift joints may include a fixed lift joint 230 and a connecting lift joint (e.g., a first connecting lift joint 210 and a second connecting lift joint 220), the fixed lifting joint 230 may be fixed to a rail car 240, the fixed lifting joint 230 and the connecting lift joint A guide rail and a limiting module can be installed inside the lifting section, the fixed lifting section 230 and the connecting lifting section can be nested with each other through the guide rail, and the limiting module can prevent the lifting section from deflecting during lifting.

具体地,在通过升降机构1吊起铺布头2(例如,使铺布头2沿高度方向上运动)时,连接升降节可以嵌套在固定升降节230中。在设备不使用时,升降台170以及连接升降节可全部容纳在固定升降节230中,由此可避免影响行车运行。Specifically, when the spreading head 2 is lifted by the lifting mechanism 1 (for example, the spreading head 2 is moved in the height direction), the connecting lifting joint can be nested in the fixed lifting joint 230 . When the equipment is not in use, the lifting platform 170 and the connecting lifting joint can all be accommodated in the fixed lifting joint 230, thereby avoiding affecting the driving operation.

本实用新型的铺布辅助铺层装置可悬挂在行车上,具体地,轨道车240可以挂靠在行车上,可通过双梁上的轨道实现铺布辅助铺层装置沿叶片模具的宽度方向(即,弦向方向)的运动,整个铺布辅助铺层装置以及双梁行车可沿行车轨道运动,从而实现铺布辅助铺层装置沿叶片模具的长度方向(即,展向方向或铺设方向)的运动。上述安装及驱动方式可充分利用工厂资源。The auxiliary laying device for spreading cloth of the present utility model can be suspended on the traveling vehicle, specifically, the rail car 240 can be anchored on the traveling carriage, and the auxiliary laying device for spreading cloth can be realized along the width direction of the blade mould (i.e. , the movement in the chord direction), the entire laying auxiliary laying device and the double-beam crane can move along the driving track, thereby realizing the laying auxiliary laying device along the length direction of the blade mold (that is, the span direction or the laying direction) sports. The above installation and driving methods can make full use of factory resources.

当需要铺设玻璃纤维布时,升降机构1将铺布头2吊起,控制单元控制行车和轨道车240将铺布头2移动至开始位置,然后根据超声距离传感器110的感测数据控制倾角伺服电机40,使铺布头2倾斜至适当的角度,再控制行车使铺布辅助铺层装置沿叶片模具的长度方向铺设玻璃纤维布,在铺设的过程中,可根据超声距离传感器110的感测结果将铺布头2与叶片模具的型面之间的距离保持恒定,并可根据拉力传感器130使铺布力矩保持恒定,直至铺布头2移动至结束为止,从而完成一层玻璃纤维布的铺设,重复上述过程,可以铺设多层纤维布。When it is necessary to lay glass fiber cloth, the lifting mechanism 1 lifts the spreading head 2, and the control unit controls the driving and rail car 240 to move the spreading head 2 to the starting position, and then controls the inclination servo motor 40 according to the sensing data of the ultrasonic distance sensor 110 , tilt the spreading head 2 to an appropriate angle, and then control the driving to make the laying auxiliary laying device lay glass fiber cloth along the length direction of the blade mould. The distance between the cloth head 2 and the profile of the blade mold is kept constant, and the spreading moment can be kept constant according to the tension sensor 130 until the cloth head 2 moves to the end, thereby completing the laying of a layer of glass fiber cloth, repeating the above process , can lay multi-layer fiber cloth.

根据本实用新型的实施例的铺布辅助铺层装置可以减少人工操作,提高作业效率。The cloth-spreading auxiliary layer-laying device according to the embodiment of the utility model can reduce manual operations and improve work efficiency.

根据本实用新型的实施例的铺布辅助铺层装置可以使玻璃纤维布与模具型面保持平行,防止玻璃纤维布褶皱。The cloth laying auxiliary laying device according to the embodiment of the present invention can keep the glass fiber cloth parallel to the mold surface, and prevent the glass fiber cloth from being wrinkled.

根据本实用新型的实施例,可以保证放布过程中力矩和转速的平稳。According to the embodiment of the utility model, it can ensure the stability of torque and rotation speed during the cloth releasing process.

以上所述仅为本实用新型的优选实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内容易想到的改变或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a preferred embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto, any change or replacement that is easily conceivable by those skilled in the art within the technical scope disclosed in the present utility model, All should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (10)

1. a kind of paving cloth assists laying device, which is characterized in that the paving cloth assists the laying device to include:
Elevating mechanism (1);
The leftover of bolt of cloth (2) is spread, the paving leftover of bolt of cloth (2) is suspended under the elevating mechanism (1);
Tilt adjustment portion (4), the tilt adjustment portion (4) by the side of the elevating mechanism (1) and it is described paving the leftover of bolt of cloth (2) side Portion connects, and the paving leftover of bolt of cloth (2) can be driven to swing.
2. paving cloth according to claim 1 assists laying device, which is characterized in that the tilt adjustment portion (4) includes back Shaft or inclination angle leading screw (20), the rotating shaft or inclination angle leading screw (20) are controlled by inclination angle servo motor (40), the rotating shaft Or the inclination angle leading screw (20) is connected to the side of the elevating mechanism (1), the inclination angle servo motor (40) is connected to described Spread the side of the leftover of bolt of cloth (2).
3. paving cloth according to claim 2 assists laying device, which is characterized in that the elevating mechanism (1) is by least Two suspension hooks (10) suspend the paving leftover of bolt of cloth (2) in midair, and the inclination angle leading screw (20) or the rotating shaft are in the inclination angle servo motor (40) the paving leftover of bolt of cloth (2) is made to be swung around the suspension point of the suspension hook (10) under driving.
4. paving cloth according to claim 1 assists laying device, which is characterized in that elevating mechanism (1) suspension is expert at Che Shang.
5. paving cloth according to claim 4 assists laying device, which is characterized in that the elevating mechanism (1) includes:
Lifting platform (170), the lifting platform (170) are hung with the paving leftover of bolt of cloth (2);
One end of steel wire rope (221), the steel wire rope (221) is connected to the lifting platform (170);
Lift servo motor (250), the lift servo motor (250) are connected to the other end of the steel wire rope (221);
Railcar (240), the railcar (240) are suspended in the driving, and the lift servo motor (250) is mounted on institute It states in railcar (240);
The railcar (240) is connect by least two lifting sections, at least two lifting sections with the lifting platform (170).
6. paving cloth according to claim 5 assists laying device, which is characterized in that at least two lifting sections include solid Surely the connection lifting section for arriving the fixed lifting section (230) of the railcar (240) and being nested with one another.
7. paving cloth according to claim 1 assists laying device, which is characterized in that the paving leftover of bolt of cloth (2) further includes two Buffer bar (60) is horizontally installed with two roll shafts passed through for the paving cloth on two buffer bars (60).
8. paving cloth according to claim 7 assists laying device, which is characterized in that described two roll shafts include upper roll shaft (71) and lower roller shaft (72), the both ends of the lower roller shaft (72) are fixedly installed to the buffer bar (60), the upper roll shaft (71) Both ends activity be installed to the buffer bar (60), the upper roll shaft (71) and lower roller shaft (72) pass through the first elastic component (73) draw Tightly.
9. paving cloth according to claim 8 assists laying device, which is characterized in that the paving leftover of bolt of cloth (2) further includes pulling force One end of sensor (130), the pulling force sensor (130) is connected by the second elastic component (62) being sleeved on telescopic rod (65) It is connected to the buffer bar (60), the other end of the pulling force sensor (130) is fixed to the ground roll wheel carrier of the paving leftover of bolt of cloth (2) (66)。
10. the paving cloth according to any one of claim 1-9 assists laying device, which is characterized in that the paving leftover of bolt of cloth (2) Further include ultrasonic distance sensor (110) and control unit, the ultrasonic distance sensor (110) is arranged in the paving leftover of bolt of cloth (2) both sides, described control unit control the tilt adjustment portion according to the sensing result of the ultrasonic distance sensor (110) (4) so that the paving leftover of bolt of cloth (2) swings.
CN201721762708.6U 2017-12-15 2017-12-15 It spreads cloth and assists laying device Active CN207645659U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110002258A (en) * 2019-03-25 2019-07-12 益阳益橡传动机械有限公司 A kind of adjustable row hangs cloth machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110002258A (en) * 2019-03-25 2019-07-12 益阳益橡传动机械有限公司 A kind of adjustable row hangs cloth machine

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