CN106836019B - Adjustable large-scale component hanging apparatus for bridge strengthening repair - Google Patents

Adjustable large-scale component hanging apparatus for bridge strengthening repair Download PDF

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Publication number
CN106836019B
CN106836019B CN201611227795.5A CN201611227795A CN106836019B CN 106836019 B CN106836019 B CN 106836019B CN 201611227795 A CN201611227795 A CN 201611227795A CN 106836019 B CN106836019 B CN 106836019B
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bridge
cable wire
bearing frame
hanging apparatus
rigid support
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CN106836019A (en
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王有志
徐刚年
王世民
王东明
尤伟杰
袁泉
安然
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Shandong University
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Shandong University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/12Driving gear incorporating electric motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

本发明公开了一种用于桥梁加固维修的可调式大型构件吊装装置,包括刚性支架、提升机构和角度微调机构,刚性支架固定于桥梁护栏上,提升机构包括起重设备、钢索和承重架,起重设备固定于刚性支架上,承重架为对称结构,且钢索连接承重架的两侧,起重设备通过拉动钢索以控制承重架的提升或下降动作;角度微调机构,包括调节钢索和电动伸缩机构,调节钢索设置于承重架一侧与提升机构的连接处,电动伸缩机构设置于调节钢索上,通过控制电动伸缩机构的运动,调整调节钢索的长度,以实现对承重架的角度的微调,可以在桥梁建设和维修过程中,起吊桥梁后配构件,并进行精确的角度微调、以满足精确安装的需要,且吊装不受空间和场地约束,维修成本低。

The invention discloses an adjustable large component hoisting device for bridge reinforcement and maintenance, which includes a rigid support, a lifting mechanism and an angle fine-tuning mechanism, the rigid support is fixed on the bridge guardrail, and the lifting mechanism includes a lifting device, a steel cable and a load-bearing frame , the lifting equipment is fixed on the rigid support, the load-bearing frame is a symmetrical structure, and the steel cables connect the two sides of the load-bearing frame, the lifting equipment controls the lifting or lowering of the load-bearing frame by pulling the steel cables; the angle fine-tuning mechanism includes adjusting steel Cable and electric telescopic mechanism, the adjusting cable is set at the connection between the load-bearing frame and the lifting mechanism, and the electric telescopic mechanism is set on the regulating cable, by controlling the movement of the electric telescopic mechanism, the length of the regulating cable is adjusted to achieve The fine-tuning of the angle of the load-bearing frame can lift the rear parts of the bridge during the bridge construction and maintenance process, and perform precise angle fine-tuning to meet the needs of precise installation, and the hoisting is not restricted by space and site, and the maintenance cost is low.

Description

用于桥梁加固维修的可调式大型构件吊装装置Adjustable large component hoisting device for bridge reinforcement and maintenance

技术领域technical field

本发明涉及桥梁吊装设备相关技术领域,具体涉及一种用于桥梁加固维修的可调式大型构件吊装装置。The invention relates to the related technical field of bridge hoisting equipment, in particular to an adjustable large component hoisting device used for bridge reinforcement and maintenance.

背景技术Background technique

随着我国经济的发展,各地在进行大量的桥梁建设的同时,也有数量众多的在役桥梁需要加固维修。近几年,尤其是对大跨径预应力混凝土箱梁桥的加固维修,不仅需要在箱梁底部吊设平台供工人施工操作,而且需要吊装新增钢构件在箱梁底部安装,这样需要用到起吊装置的辅助。工程中,惯用的做法是采用吊车、龙门吊和塔吊等对其吊装。但是,这些吊装设备不仅租赁价格昂贵,而且对工作空间和使用场地要求苛刻。另一方面,吊装时常常需要对新增钢构件进行角度微调满足实际工程安装角度要求,然而传统的吊装机械不具备这种功能,无法达到安装要求。With the development of our country's economy, while a large number of bridges are being built in various places, there are also a large number of in-service bridges that need to be reinforced and repaired. In recent years, especially for the reinforcement and maintenance of long-span prestressed concrete box girder bridges, it is necessary not only to hoist a platform at the bottom of the box girder for workers to operate, but also to hoist new steel components and install them at the bottom of the box girder. Auxiliary to lifting gear. In engineering, the usual practice is to use cranes, gantry cranes and tower cranes to hoist them. However, these hoisting equipment is not only expensive to rent, but also has strict requirements on the working space and use site. On the other hand, during hoisting, it is often necessary to fine-tune the angle of the newly added steel components to meet the actual engineering installation angle requirements. However, traditional hoisting machinery does not have this function and cannot meet the installation requirements.

因此,结合大跨径预应力混凝土箱梁桥自身的结构形式,如何设计一种能够实现吊装构件的角度微调、吊装不受空间和场地约束、操作方便及维修成本低的大型构件吊装装置,是本领域技术人员亟需解决的问题。Therefore, considering the structural form of the long-span prestressed concrete box girder bridge itself, how to design a hoisting device for large-scale components that can realize fine-tuning of the angle of the hoisting components, free from space and site constraints, easy operation and low maintenance costs Problems that need to be solved urgently by those skilled in the art.

发明内容Contents of the invention

本发明为了解决上述问题,提出了一种用于桥梁加固维修的可调式大型构件吊装装置,本发明在桥梁建设和维修过程中,起吊桥梁后配构件,并进行精确的角度微调、以满足精确安装的需要,且吊装不受空间和场地约束、操作方便及维修成本低。In order to solve the above problems, the present invention proposes an adjustable large-scale component hoisting device for bridge reinforcement and maintenance. In the process of bridge construction and maintenance, the present invention lifts the rear components of the bridge and performs precise angle fine-tuning to meet the precise It meets the needs of installation, and the hoisting is not restricted by space and site, easy to operate and low maintenance cost.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种用于桥梁加固维修的可调式大型构件吊装装置,包括刚性支架、提升机构和角度微调机构,所述刚性支架固定于桥梁护栏上,为吊装提供支撑;An adjustable large component hoisting device for bridge reinforcement and maintenance, including a rigid bracket, a lifting mechanism and an angle fine-tuning mechanism, and the rigid bracket is fixed on the bridge guardrail to provide support for hoisting;

所述提升机构包括起重设备、钢索和承重架,所述起重设备固定于刚性支架上,所述承重架为对称结构,且钢索连接承重架的两侧,起重设备通过拉动钢索以控制承重架的提升或下降动作;The lifting mechanism includes a lifting device, a steel cable and a load-bearing frame. The lifting device is fixed on a rigid support. The load-bearing frame is a symmetrical structure, and the steel cables are connected to both sides of the load-bearing frame. cable to control the lifting or lowering action of the load-bearing frame;

所述角度微调机构,包括调节钢索和电动伸缩机构,所述调节钢索设置于承重架一侧与提升机构的连接处,所述电动伸缩机构设置于调节钢索上,通过控制电动伸缩机构的运动,调整调节钢索的长度,以实现对承重架的角度的微调。The angle fine-tuning mechanism includes an adjusting cable and an electric telescopic mechanism, the adjusting cable is arranged at the connection between one side of the load-bearing frame and the lifting mechanism, and the electric telescopic mechanism is arranged on the adjusting cable, by controlling the electric telescopic mechanism Adjust the length of the cable to realize the fine-tuning of the angle of the load-bearing frame.

所述吊装装置为两套,分别设置于桥梁的两侧桥梁护栏上。There are two sets of lifting devices, which are respectively arranged on the bridge guardrails on both sides of the bridge.

所述刚性支架,包括支架本体、滑轮和固定轮,所述支架本体嵌套于桥梁护栏外侧,固定轮设置于支架本体内部两侧,所述滑轮设置于支架本体外侧,以固定钢索。The rigid support includes a support body, a pulley and a fixed wheel. The support body is nested on the outside of the bridge guardrail, the fixed wheels are arranged on both sides inside the support body, and the pulley is arranged on the outside of the support body to fix the steel cables.

所述固定轮的方向与桥梁护栏的延展方向一致。使刚性支架能够沿桥梁护栏移动。The direction of the fixed wheels is consistent with the extension direction of the bridge guardrail. Enables rigid supports to move along bridge parapets.

所述刚性支架相对于桥梁护栏具有一附加长度,使提升机构上升时不与桥梁护栏发生碰撞。The rigid support has an additional length relative to the bridge guardrail, so that the lifting mechanism does not collide with the bridge guardrail when it rises.

所述钢索包括第一钢索、第二钢索和第三钢索,所述第一钢索一端连接起重设备,另一端设置有固定件,第二钢索和第三钢索一端连接固定件,另一端设置于承重架上。The steel cables include a first steel cable, a second steel cable and a third steel cable, one end of the first steel cable is connected to the lifting device, the other end is provided with a fixing piece, and one end of the second steel cable and the third steel cable are connected The other end of the fixing piece is arranged on the load-bearing frame.

所述刚性支架边缘处设置有一滑轮,第一钢索设置于滑轮上,起重设备拉动第一钢索。A pulley is arranged at the edge of the rigid support, the first steel cable is arranged on the pulley, and the lifting device pulls the first steel cable.

所述承重架包括两个L型钢架,所述L型钢架固定在一起,且边缘处设置有固定钢索的固定件。The load-bearing frame includes two L-shaped steel frames, the L-shaped steel frames are fixed together, and fixing pieces for fixing steel cables are arranged at the edges.

起重设备为电动葫芦、提升机等建筑常用设备,固定件为挂钩、链条、吊环等常用固定悬挂装置,电动伸缩机构为遥控电动葫芦等常用设备,本领域技术人员能够在本发明的基础上,将其替换为其他设备,均属于不需要付出创造性劳动的简单替换。Hoisting equipment is common building equipment such as electric hoist, hoist, and fixed member is common fixed suspension device such as hook, chain, suspension ring, and electric telescopic mechanism is common equipment such as remote control electric hoist, and those skilled in the art can be on the basis of the present invention , to replace it with other equipment, all belong to the simple replacement that does not need to pay creative labor.

本发明的有益效果为:本发明可以在桥梁建设和维修过程中,起吊桥梁后配构件,并进行精确的角度微调、以满足精确安装的需要,且吊装不受空间和场地约束、操作方便及维修成本低。The beneficial effects of the present invention are: the present invention can lift the rear parts of the bridge in the process of bridge construction and maintenance, and perform precise angle fine-tuning to meet the needs of precise installation, and the hoisting is not restricted by space and site, and the operation is convenient and Low maintenance cost.

附图说明Description of drawings

图1是本发明可用于桥梁加固维修的一种可调式大型构件吊装装置的结构图Fig. 1 is the structural diagram of a kind of adjustable large component hoisting device that can be used for bridge reinforcement maintenance in the present invention

图2是本发明钢框架结构图Fig. 2 is a steel frame structure diagram of the present invention

图3是本发明大型构件起吊形态图Fig. 3 is a diagram of the hoisting form of a large component of the present invention

其中:1、刚性支架,11、型钢杆件,12、固定轮,13、滑轮,21、电动葫芦I,22、电动葫芦II,23、挂钩,24、钢索I,25、钢索II;31、遥控电动葫芦,32、钢索III,33、钢索IV,34、钢索V,35、钢框架。Among them: 1. Rigid support, 11. Shaped steel rod, 12. Fixed wheel, 13. Pulley, 21. Electric hoist I, 22. Electric hoist II, 23. Hook, 24. Steel cable I, 25, Steel cable II; 31. Remote control electric hoist, 32, steel cable III, 33, steel cable IV, 34, steel cable V, 35, steel frame.

具体实施方式:Detailed ways:

下面结合附图与实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图1,本桥梁吊具及角度微调装置,是由刚性支架1、提升系统、角度微调系统组成的。其中,刚性支架1由型钢杆件11、固定轮12与滑轮13组成,型钢杆件11焊接组成刚性支架1的骨架,固定轮12与滑轮13固定于型钢杆件11之上,固定轮每侧6个,共12个,滑轮每侧3个,共6个。通过调整型钢杆件11的焊接位置和角度,使得刚性支架1能够恰好嵌套于桥梁护栏外侧,保证装置的稳固,固定轮12为橡胶材质,可以使刚性支架1方便地沿桥梁护栏纵向移动,刚性支架悬挑杆悬挑长度可以调节,以适应不同构件的起吊,滑轮13用于缠绕钢索,并调整钢索的角度,使得刚性支架1的受力更加合理,以便刚性支架能更加牢固地嵌套于桥梁护栏上和平衡吊装构件带给桥梁护栏的弯矩。As shown in Figure 1, the bridge spreader and the angle fine-tuning device are composed of a rigid support 1, a lifting system, and an angle fine-tuning system. Among them, the rigid support 1 is composed of a steel bar 11, a fixed wheel 12 and a pulley 13. The steel bar 11 is welded to form the skeleton of the rigid support 1. The fixed wheel 12 and the pulley 13 are fixed on the steel bar 11. Each side of the fixed wheel 6 for a total of 12, 3 for each side of the pulley for a total of 6. By adjusting the welding position and angle of the steel rod 11, the rigid support 1 can be nested just outside the bridge guardrail to ensure the stability of the device. The fixed wheel 12 is made of rubber, so that the rigid support 1 can be conveniently moved longitudinally along the bridge guardrail. The cantilever length of the cantilever rod of the rigid support can be adjusted to suit the lifting of different components. The pulley 13 is used to wind the steel cable and adjust the angle of the steel cable, so that the force of the rigid support 1 is more reasonable, so that the rigid support can be more firmly Nested on the bridge parapet and balances the bending moment on the bridge parapet by the hoisting member.

提升系统由电动葫芦I 21、电动葫芦II 22、挂钩23、钢索I 24、钢索II 25组成。钢索I 24末端附有挂钩23,另一端与电动葫芦I 21相连,电动葫芦I 21固定于刚性支架1之上,钢索II 25与电动葫芦II 22相连,电动葫芦II 22固定于刚性支架1之上。The lifting system is composed of electric hoist I 21, electric hoist II 22, hook 23, steel cable I 24, and steel cable II 25. A hook 23 is attached to the end of the steel cable I 24, and the other end is connected with the electric hoist I 21, and the electric hoist I 21 is fixed on the rigid support 1, and the steel cable II 25 is connected with the electric hoist II 22, and the electric hoist II 22 is fixed on the rigid support 1 above.

在需要提升重物时,启动电动葫芦I 21,电动葫芦I 21通过拉动钢索I 24可以使重物左侧上升,同样,电动葫芦II 22通过拉动钢索II 25使重物右侧上升,通过控制两个电动葫芦的上升速率相同,可以保证重物两端以相同的速率上升,实现重物的稳定起吊。When the weight needs to be lifted, start the electric hoist I 21, the electric hoist I 21 can make the left side of the weight rise by pulling the steel cable I 24, similarly, the electric hoist II 22 can make the right side of the weight rise by pulling the steel cable II 25, By controlling the rising rate of the two electric hoists to be the same, it can ensure that both ends of the heavy object rise at the same rate, and realize the stable lifting of the heavy object.

如图3所示,角度微调系统包括遥控电动葫芦31、钢索III 32、钢索IV 33、钢索V34,钢框架35,钢框架35由两根L型钢组成,L型钢通过螺栓结合在一起,可以拆卸,方便施工现场的使用,L型钢的角上焊接有吊环,钢索III 32、钢索V 34即是通过吊环固定钢框架35的,遥控电动葫芦31附在钢索IV 33上,钢索III 32、钢索IV 33、钢索V 34与钢框架35连接在一起,钢索III 32与钢索V34悬挂着钢框架35,钢框架35用于固定重物,通过遥控电动葫芦31,可以拉伸与放松钢索IV 33,此时钢索III 32与钢索V 34的长度保持不变,因为钢索IV 33的缩放,钢框架35的一侧就会抬高或者降低,而另一侧则高度不变,进而旋转钢框架35角度,保证两侧遥控电动葫芦拉伸速率相同,即可实现重物角度的微调,在到达合适的角度时,停止遥控电动葫芦31的拉伸,即可实现重物的稳定,进行施工活动。As shown in Figure 3, the angle fine-tuning system includes a remote control electric hoist 31, a steel cable III 32, a steel cable IV 33, a steel cable V34, a steel frame 35, and the steel frame 35 is composed of two L-shaped steels, and the L-shaped steels are connected together by bolts , can be disassembled to facilitate the use on the construction site. There are lifting rings welded on the corners of the L-shaped steel. The steel cables III 32 and V 34 fix the steel frame 35 through the lifting rings. The remote control electric hoist 31 is attached to the steel cables IV 33. Steel cable III 32, steel cable IV 33, steel cable V 34 are connected together with steel frame 35, and steel cable III 32 and steel cable V34 hang steel frame 35, and steel frame 35 is used for fixing heavy objects, and by remote control electric hoist 31 , the steel cable IV 33 can be stretched and loosened. At this time, the lengths of the steel cable III 32 and the steel cable V 34 remain unchanged. Because of the scaling of the steel cable IV 33, one side of the steel frame 35 will be raised or lowered, while The height of the other side remains unchanged, and then the steel frame is rotated at an angle of 35 to ensure that the stretching rate of the remote control electric hoist on both sides is the same, so that the fine adjustment of the weight angle can be realized, and when the appropriate angle is reached, the stretching of the remote control electric hoist 31 is stopped , You can realize the stability of heavy objects and carry out construction activities.

当重物断面规则(比如为矩形),施工时不需要角度微调时,可以通过调整钢索III32、钢索V 34连接钢框架35的位置,直接进行起吊,方便地发挥装置的起吊功能。When the section of the heavy object is regular (such as a rectangle) and no angle fine-tuning is required during construction, the position of the steel frame 35 connected to the steel cable III32 and the steel cable V 34 can be adjusted to directly lift, so as to bring into play the lifting function of the device conveniently.

上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.

Claims (9)

1. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair, it is characterized in that:Including rigid support, promoted Mechanism and angle fine-adjustment mechanism, the rigid support are fixed on Bridge guardrail, and support is provided for lifting;
The hoisting mechanism includes lifting equipment, cable wire and bearing frame, and the lifting equipment is fixed on rigid support, described to hold Weight frame is symmetrical structure, and cable wire connects the both sides of bearing frame, and lifting equipment is by pulling cable wire to control the promotion of bearing frame Or lowering action;
The angle fine-adjustment mechanism, including adjusting cable wire and electric expansion mechanism, the adjusting cable wire are set to bearing frame side With the junction of hoisting mechanism, the electric expansion mechanism, which is set to, to be adjusted on cable wire, by the fortune for controlling electric expansion mechanism Dynamic, adjustment adjusts the length of cable wire, to realize the fine tuning to the angle of bearing frame;
The hanging apparatus is two sets, is respectively arranged on the both sides Bridge guardrail of bridge;
The lifting equipment of two sets of hanging apparatus is fixedly installed on the rigid support of the same side Bridge guardrail.
2. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as described in claim 1, it is characterized in that: The rigid support, including rack body, pulley and fast pulley, the rack body are nested on the outside of Bridge guardrail, fast pulley Both sides inside rack body are set to, the pulley is set on the outside of rack body, with fixing tightwire.
3. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as claimed in claim 2, it is characterized in that: The direction of the fast pulley is consistent with the extension direction of Bridge guardrail.
4. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as described in claim 1, it is characterized in that: The rigid support has an additional length relative to Bridge guardrail, is not touched with Bridge guardrail when hoisting mechanism being made to increase It hits.
5. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as described in claim 1, it is characterized in that: The cable wire includes the first cable wire, the second cable wire and third cable wire, and first cable wire one end connects lifting equipment, and the other end is set It is equipped with fixing piece, the second cable wire and third cable wire one end connection fixture, the other end are set on bearing frame.
6. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as claimed in claim 5, it is characterized in that: The rigid support edge is provided with a pulley, and the first cable wire is set on pulley, and lifting equipment pulls the first cable wire.
7. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as described in claim 1, it is characterized in that: The bearing frame includes two L-type steel framves, and the L-type steel frame is fixed together, and edge is provided with the fixation of fixing tightwire Part.
8. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as described in claim 1, it is characterized in that: Lifting equipment is electric block or elevator.
9. a kind of adjustable large-scale component hanging apparatus for bridge strengthening repair as described in claim 5 or 7, feature It is:Fixing piece is hook or hanging ring.
CN201611227795.5A 2016-12-27 2016-12-27 Adjustable large-scale component hanging apparatus for bridge strengthening repair Expired - Fee Related CN106836019B (en)

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CN109946318B (en) * 2019-04-23 2021-08-17 上海理工大学 A bridge bottom surface crack detection system and detection method

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