CN207641106U - A kind of water circulation system of potato processing - Google Patents
A kind of water circulation system of potato processing Download PDFInfo
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- CN207641106U CN207641106U CN201721559684.4U CN201721559684U CN207641106U CN 207641106 U CN207641106 U CN 207641106U CN 201721559684 U CN201721559684 U CN 201721559684U CN 207641106 U CN207641106 U CN 207641106U
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Abstract
The utility model belongs to the cycling use of water energy saving technique technical field of potato processing and cleaning system, and in particular to a kind of water circulation system of potato processing.It is characterised in that it includes pond, water pump is equipped in the pond, stone implement is removed in the water pump connection, described that stone implement is gone to be connected to cleaning machine, and the cleaning machine is connected to the vibrating screen of at least one series winding connection, and the terminal vibrating screen is connected to pond.The vibrating screen includes holder, sink is equipped with below the holder, it is fixed with supporting device of the spring on the holder, screen bed base is connected on the supporting device of the spring, it is connected with sieve on the screen bed base, the screen bed base is surrounded by waterproof column, and the waterproof column is equipped with slag notch, and the screen bed base is connected with water-distributing device.Water resource is saved, while can extend and change the water time, mitigates Sewage Disposal pressure, the impurity in sewage is sifted out, and sewage disposal difficulty reduces, and can save processing time.
Description
Technical field
The invention belongs to the cycling use of water energy saving technique technical fields of potato processing and cleaning system, and in particular to one
The water circulation system of kind potato processing.
Background technology
Traditional potato processing preceding working procedure is that potato raw material is passed through sedimentation basin, delivery pump, removes stone deslagging device, cleaning machine
Equipment etc. is delivered in temporary storing bin, this procedure can be conveyed, be cleaned using a large amount of recirculated waters.And recirculated water is recycling
The impurity such as a large amount of silt and potato skin, potato rattan can be brought into the process, then pass through sieving machine, sedimentation basin removes silt impurity.
Because water circulation speed is fast, impurity can not completely remove, and especially not etc. precipitations will not again be taken out silt from sedimentation basin
It walks, recirculated water entire in this way is seriously polluted, will re-replace new water within 72 hours, and cause great lot of water resources to waste, simultaneously meeting
Increase Sewage Disposal pressure.
Traditional handicraft disadvantage is as follows：
1, slagging-off effect is bad, and tiny impurity cannot exclude, and cause Circulation water density excessively high, and dirt is caused to production material
Dye, influences quality；
2, a water consumption is big, and circulation time is short, causes water resource waste, increases cost；
3, it is big to change disposable displacement when water, is easy that Sewage Disposal is caused to impact.
Invention content
The object of the present invention is to provide a kind of water circulation systems of potato processing, have slagging-off effect good, save water money
Source, the advantages of improving the cycle efficieny of water.
The technical solution that the present invention takes to achieve the above object is：
A kind of water circulation system of potato processing, which is characterized in that including pond, water pump is equipped in the pond, it is described
Stone implement is removed in water pump connection, described that stone implement is gone to be connected to cleaning machine, and the cleaning machine is connected to the vibrating screen of at least one series winding connection, institute
State terminal vibrating screen connection pond.
Preferably, which is characterized in that the vibrating screen is linear vibrating screen, and the vibrating screen is equipped with slag notch, described
Slag notch is equipped with corresponding transport vehicle.
Preferably, three-way pipe is equipped between the cleaning machine and head end vibrating screen, two outlets of three-way pipe are equipped with section
Flow valve, the entrance of the water outlet connection three-way pipe of cleaning machine, a wherein outlet head end vibrating screen for three-way pipe, another outlet
It is connected to de-burring machine；
The de-burring machine connects wastewater collection tank, and the wastewater collection tank is connected to pond, and the slag notch of the de-burring machine is set
There is transport vehicle.
Preferably, the cleaning machine is connected to two head end vibrating screens that mutually series winding is connected to and terminal vibrating screen, the head
It is 5KN to hold the exciting force of vibrating screen, and mesh density is 20 mesh, and screen area is 2 ㎡；The exciting force of terminal vibrating screen is 10KN,
Mesh density is 40 mesh, and screen area is 4 ㎡.
Preferably, the vibrating screen includes holder, and sink is equipped with below the holder, spring branch is fixed on the holder
Bearing apparatus connects screen bed base on the supporting device of the spring, sieve is connected on the screen bed base, the screen bed base is surrounded by
Waterproof column, the waterproof column are equipped with slag notch, and the screen bed base top is connected and fixed vibrator, the screen bed base by walking beam
It is connected with water-distributing device.
Preferably, the screen bed base is in the beam shape of the mouth as one speaks at slag notch, and the screen bed base is the slotted-angle shelving of welding, the water distribution
Device is the carbon steel pipe that side is equipped with water distribution mouth and water inlet.
The processing method of recirculated water is in the water circulation system：Removed the gred using vibrating screen, using original de-burring machine as
Spare slag removal equipment, concrete operations are as follows：
Step 1：The water that cleaning machine is discharged is delivered to vibrating screen, impurity is discharged by class through vibrating screen and is transported with transport vehicle
It walks；It is pre-processed by head end vibrating screen, sweet potato block, potato rattan, potato slag is filtered out and carry out outward transport processing；Then pass through terminal to vibrate
Sieve carries out secondary slagging-off, and relatively fine silt is filtered out outward transport processing.
Step 2：It will be delivered to pond direct reuse by the water of vibrating screen processing.
If vibrating screen is needed to maintain or be repaired, the throttle valve at vibrating screen end can be closed, the throttle valve for the generator terminal that cleans is beaten
It opens, using spare slag removal equipment, does not influence to produce.
Above-mentioned water circulation system has the beneficial effect that：It can be while water recycles by the potato slag being mingled in water, potato skin, silt
Equal impurity are expelled directly out outside pond, are transported, need not be precipitated with vehicle, can reduce the pollution concentration of recirculated water, extension is changed
Water time, original system need to change for 72 hours water, and new water circulation system can be primary to change within 120 hours water, saves water resource, while can
To mitigate Sewage Disposal pressure, the impurity in sewage is sifted out, and sewage disposal difficulty reduces, and can save processing time.
Description of the drawings
Fig. 1 is the primary structure schematic diagram of the water circulation system of potato processing.
Fig. 2 is the primary structure schematic diagram of the vibrating screen of the utility model.
Fig. 3 is potato processing process figure.
In figure, pond 1, water pump 2 removes stone implement 3, cleaning machine 4, three-way pipe 5, throttle valve 51, de-burring machine 6, wastewater collection tank
61, vibrating screen 7, water-distributing device 701, water distribution mouth 7011, water inlet 7012, vibrator 702, walking beam 7021, sieve 703, water
Slot 704, supporting device of the spring 705, holder 706, slag notch 707, screen bed base 708, waterproof column 7081, head end vibrating screen 71, eventually
Hold vibrating screen 72, transport vehicle 8.
Specific implementation mode
The specific embodiment that present invention be described in more detail below in conjunction with the accompanying drawings.
Sweet potato material can be delivered to scavenger from sweet potato scratch pool in the way of flow in starch from sweet potato production technology
In sequence, a large amount of process water recycles after the processes purification such as removing the gred, precipitating among these.Process is recycled in process water
In, can be carried secretly in water the roots of some sweet potato, potato skin, sweet potato fragment, etc. organic impurities.It can be removed after de-burring machine filters
The larger impurity of a part of particle degree, but still some comparatively fine debris can remain in water.It is remaining
Organic matter corrupt can pollute water quality after a period of time in water back warp, and ash content and bacterium in starch emulsion can be exceeded, to product
Quality threat is very big, can on schedule be replaced to recirculated water in process of production to control quality, usually 3 day week
Phase.It will produce a large amount of sewage in this way and flow into Sewage Disposal, pose a big pressure to environmental protection.For energy-saving and emission-reduction, reduce at
This, mitigates environmental protection pressure, above sets about it is contemplated that being utilized in water resource, and it is exactly having in water removal to need the main difficulty overcome
Machine object impurity, and extend exchange water cycle.
It thus needs to change on slag removal equipment, some small impurity of former de-burring machine can not filter out, and replace aperture
Can not be by design discharge after diameter strainer, and the effect that removes the gred is poor, can influence to produce.It determines to use after field working conditions are analyzed
Vibrating screen is filtered recirculated water, and when the filter densities of vibrating screen are 20 mesh, the discharge area of sieve is 2 ㎡.In this way
Meet water amount, and 90% or more organic matter can be removed.Mesh density is 40 mesh, and discharge area is 4 ㎡, can remove 60% mud
Sand, by 1 month try out, the recirculated water exchange water cycle of potato processing can be controlled at 5-7 days（Depending on raw material variety and place of production shadow
It rings）, one times of water consumption can be saved compared to original slagging-off water circulation system.It, can be effective substantially without suspended matter in the sewage of discharge
Mitigation environmental protection pressure and save the sewage disposal time.Sieve mesh number refers to the i.e. about length of 25.4mm in 1 inch, one
Shared how many a hole arrangements, are exactly how many mesh.It is not 25.4 square millimeters, but in a row of this length.Such as one
Matrix pattern, leftmost two hole resulting lengths are 25.4mm, then be exactly two mesh, rather than four mesh.
Fig. 1 to Fig. 3 illustrates a kind of water circulation system of potato processing, including pond 1, the pond are different from original
Sedimentation basin, due to that need not precipitate, can direct reuse, the pond is small than original sedimentation basin by 50% ~ 60%, saves significantly
About floor space, and the period in cleaning pond 1 is extended, clean-up intensity is alleviated, clearance time has been saved；The pond
Water pump 2 is equipped in 1, stone implement 3 is removed in the connection of the water pump 2, described that stone implement 3 is gone to be connected to cleaning machine 4, and the cleaning machine 4 is connected to two
The vibrating screen 7 of series winding connection, i.e. head end vibrating screen 71 and terminal vibrating screen 72.
The exciting force of the head end vibrating screen 71 is 5KN, and mesh density is 20 mesh, and screen area is 2 ㎡, is shaken by head end
72 pretreatment of dynamic sieve, the big organic impurities such as sweet potato block, potato rattan, potato slag are filtered out and carry out outward transport processing.
The exciting force of terminal vibrating screen is 10KN, and mesh density is 40 mesh, and density increases 2 times, and density increases so mistake
Water area certainly will be also required to increase, due to having already passed through primary pretreatment, so screen area is head end vibrating screen is for twice
Can, i.e. 4 ㎡ carry out secondary slagging-off by terminal vibrating screen 72, and relatively fine silt is filtered out outward transport processing；It is described to shake
Dynamic sieve 7 is linear vibrating screen, and the slag notch 707 of each vibrating screen 7 is equipped with corresponding transport vehicle 8.The terminal is shaken
72 connection pond 1 of dynamic sieve.
Three-way pipe 5 is equipped between the cleaning machine 4 and head end vibrating screen 71, two outlets of three-way pipe 5 are equipped with throttling
Valve 51, the entrance of the water outlet connection three-way pipe 5 of cleaning machine 4, a wherein outlet head end vibrating screen 71 for three-way pipe 5, separately
One outlet de-burring machine 6；The de-burring machine 6 connects wastewater collection tank 61, and the wastewater collection tank is connected to pond 1, described to remove
The slag notch of miscellaneous machine 6 is equipped with transport vehicle 8.
The vibrating screen 7 includes holder 706, and 706 lower section of the holder is equipped with sink 704, and terminal vibrating screen 72 is exactly logical
The sink 704 connection pond 1 is crossed, is fixed with supporting device of the spring 705 on the holder 706, on the supporting device of the spring 705
Screen bed base 708 is connected, the screen bed base 708 is the steelframe of welding, and channel steel can be selected and angle steel is welded, channel steel can be selected
4# angle steel can be selected in 12# channel steels, angle steel；It is connected with sieve 703 on the screen bed base 708, can be connected by bolt presses, it is described
Screen bed base 708 is surrounded by waterproof column 7081, and the waterproof column 7081 can be stainless steel plate, be welded on screen bed base 708；It is described
Waterproof column 7081 is equipped with slag notch 707, and the screen bed base 708 is in the beam shape of the mouth as one speaks, 708 top of the screen bed base at slag notch 707
It is connected and fixed vibrator 702 by walking beam 7021, can be bolted, the screen bed base 708 is connected with water-distributing device
701, the water-distributing device 701 is that side is equipped with 7012 tubing of water distribution mouth 7011 and water inlet, such as carbon steel pipe, water-distributing device
701 can be connect by flange plate bolt with main pipeline.
The processing method of recirculated water is in the water circulation system：It is removed using the new water circulation system including vibrating screen 7
Original de-burring machine 6 is used as spare slag removal equipment, concrete operations as follows by slag：
Step 1：The water that cleaning machine 4 is discharged is delivered to vibrating screen 7, impurity is discharged by class through vibrating screen and uses transport vehicle
8 transport；It is pre-processed by head end vibrating screen 71, sweet potato block, potato rattan, potato slag is filtered out and carry out outward transport processing；Then pass through eventually
End vibrating screen 72 carries out secondary slagging-off, and relatively fine silt is filtered out outward transport processing.
Step 2：The water handled by vibrating screen 7 is delivered to 1 direct reuse of pond.
If vibrating screen 7 is needed to maintain or be repaired, the throttle valve 51 at 7 end of vibrating screen can be closed, by the throttling at 6 end of de-burring machine
Valve 51 is opened, and using spare slag removal equipment, does not influence to produce.
Above-mentioned water circulation system has the beneficial effect that：It can be while water recycles by the potato slag being mingled in water, potato skin, silt
Equal impurity are expelled directly out outside pond 1, are transported, need not be precipitated with transport vehicle 8, and sedimentation basin is reduced 50% ~ 60%, are changed to carry out water
The pond 1 of exchange, reduces floor space, alleviates cleaning pressure；The pollution concentration of recirculated water reduces, and extends when changing water
Between, original system needs 72 hours to change water, and it is primary that new water circulation system can change water with 120 hours；Water resource is saved, while can be subtracted
Light Sewage Disposal pressure, the impurity in sewage are sifted out, and sewage disposal difficulty reduces, and can save processing time.
Content described in this specification embodiment is only enumerating for the way of realization conceived to innovation and creation, this practicality is new
The protection domain of type is not construed as being only limitted to the concrete form that embodiment is stated, the scope of protection of the utility model is also wrapped
Contain those skilled in the art according to present inventive concept it is conceivable that equivalent technologies mean.
Claims (6)
1. a kind of water circulation system of potato processing, which is characterized in that including pond（1）, water pump (2) is equipped in the pond,
Stone implement (3) is removed in the water pump connection, described that stone implement is gone to be connected to cleaning machine (4), and the cleaning machine is connected at least one series winding connection
Vibrating screen (7), the terminal vibrating screen (72) is connected to pond (1).
2. the water circulation system of potato processing as described in claim 1, which is characterized in that the vibrating screen (7) is shaken for straight line
Dynamic sieve, the vibrating screen（7）It is equipped with slag notch（707）, the slag notch (707) is equipped with corresponding transport vehicle (8).
3. the water circulation system of potato processing as described in claim 1, which is characterized in that the cleaning machine (4) is shaken with head end
It is equipped with three-way pipe (5) between dynamic sieve (71), two outlets of three-way pipe are equipped with throttle valve (51), the water outlet of cleaning machine (4)
Connect the entrance of three-way pipe (5), a wherein outlet head end vibrating screen (71) for three-way pipe, another outlet de-burring machine
(6)；
The de-burring machine connection wastewater collection tank (61), the wastewater collection tank are connected to pond (1), the slag notch of the de-burring machine
Equipped with transport vehicle.
4. the water circulation system of potato processing as claimed in claim 2, which is characterized in that the cleaning machine (4) is connected to two
The exciting force of the mutually head end vibrating screen (71) and terminal vibrating screen (72) of series winding connection, the head end vibrating screen (71) is 5KN,
Mesh density is 20 mesh, and screen area is 2 ㎡；The exciting force of terminal vibrating screen (72) is 10KN, and mesh density is 40 mesh, sieve
Area is 4 ㎡.
5. the water circulation system of potato processing as claimed in claim 2, which is characterized in that the vibrating screen (7) includes holder
(706), it is equipped with sink (704) below the holder, supporting device of the spring (705), the spring branch are fixed on the holder
Screen bed base (708) is connected on bearing apparatus, is connected with sieve (703) on the screen bed base, the screen bed base is surrounded by waterproof column
(7081), the waterproof column is equipped with slag notch (707), and the screen bed base top is connected and fixed vibrator by walking beam (7021)
(702), the screen bed base is connected with water-distributing device (701).
6. the water circulation system of potato processing as claimed in claim 5, which is characterized in that the screen bed base (708) is being slagged tap
It is in the beam shape of the mouth as one speaks at mouth (707), the screen bed base is the slotted-angle shelving of welding, and the water-distributing device (701) is that side is equipped with water distribution mouth
(7011) and the carbon steel pipe of water inlet (7012).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721559684.4U CN207641106U (en) | 2017-11-21 | 2017-11-21 | A kind of water circulation system of potato processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721559684.4U CN207641106U (en) | 2017-11-21 | 2017-11-21 | A kind of water circulation system of potato processing |
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| CN207641106U true CN207641106U (en) | 2018-07-24 |
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| CN201721559684.4U Active CN207641106U (en) | 2017-11-21 | 2017-11-21 | A kind of water circulation system of potato processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176115A (en) * | 2017-11-21 | 2018-06-19 | 山东圣琪生物有限公司 | A kind of water circulation system of potato processing |
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2017
- 2017-11-21 CN CN201721559684.4U patent/CN207641106U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176115A (en) * | 2017-11-21 | 2018-06-19 | 山东圣琪生物有限公司 | A kind of water circulation system of potato processing |
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