CN207629185U - A kind of casting shake out system - Google Patents
A kind of casting shake out system Download PDFInfo
- Publication number
- CN207629185U CN207629185U CN201721387676.6U CN201721387676U CN207629185U CN 207629185 U CN207629185 U CN 207629185U CN 201721387676 U CN201721387676 U CN 201721387676U CN 207629185 U CN207629185 U CN 207629185U
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- sand
- casting
- case apparatus
- shake out
- supporting beam
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Abstract
The utility model discloses a kind of casting shake out systems, it includes shakeout, slips sand hopper, pushes away case apparatus and manipulator, sand hopper is slipped to be arranged in the lower section of shakeout, it is provided with casting supporting beam above shakeout, it pushes away case apparatus to be arranged beside casting supporting beam, the sandbox of corresponding casting supporting beam places station and manipulator is arranged；The case apparatus that pushes away includes pushing away case apparatus holder, oil cylinder and pushing away sand plate, and oil cylinder, which is fixed on, to be pushed away on case apparatus holder, and the piston rod for pushing away sand plate and oil cylinder connects.The utility model improves the working environment of shake out process, reduces the labor intensity of operating personnel, stable and reliable operation, and failure rate is low.
Description
Technical field
The utility model is related to a kind of casting shake out systems, belong to casting technology field.
Background technology
Casting is that Metal Melting through cooled and solidified, is leveled processing at meeting necessarily required liquid and pouring into casting mold
The technical process of the casting of predetermined shape, size and performance is obtained afterwards, it is the basic industry of equipment manufacture.Common sand mold
Casting after the casting in casting mold is cooled to set point of temperature, need to carry out shake out process using sand as mold filling material, knockout of unpacking
Casting is taken out.At present in traditional shake out process, sandbox depends on overhead traveling crane and is transported through substantially, which labor intensity is big,
Efficiency is low, accident rate is high, and sand is scattered everywhere during pushing away case, seriously polluted workshop condition, increases work people
The cleaning works amount of member, while pushing away sand and pull and being driven using leading screw, fluctuation of service, high failure rate.
Utility model content
In view of this, in view of the deficiencies of the prior art, the utility model provides a kind of casting shake out system, improves shake out
The working environment of process, reduces the labor intensity of operating personnel, stable and reliable operation, and failure rate is low.
In order to solve the above technical problems, the technical solution of the utility model is to use a kind of casting shake out system, it includes
Shakeout slips sand hopper, pushes away case apparatus and manipulator, slips sand hopper and is arranged in the lower section of shakeout, shakeout top is provided with casting
Supporting beam pushes away case apparatus and is arranged beside casting supporting beam, and the sandbox of corresponding casting supporting beam places station and manipulator is arranged；Institute
It includes pushing away case apparatus holder, oil cylinder and pushing away sand plate to state and push away case apparatus, and oil cylinder, which is fixed on, to be pushed away on case apparatus holder, and sand plate and oil cylinder are pushed away
Piston rod connection.
Further, the discharge port setting loose sand vibration chutes for slipping sand hopper, sand processing is transported to by loose sand collection
Equipment.
Further, the sand hopper that slips is arranged in melt pit, avoids loose sand from falling to ground pollution workshop condition, increases work
Make the cleaning works amount of personnel.
Further, sand is scattering into ground, the casting supporting beam sandbox when manipulator lifts sandbox in order to prevent
The both sides for placing station are provided with sand block plate for blocking defeated and dispersed sand, and sand is prevented to be scattered.
Further, the bottom surface for pushing away sand plate is equipped with wire brush, can be cleaned on moulding plate while push
Loose sand, the transport so as to empty sandbox and next moulding.
Further, described push away is equipped with traveling wheel below sand plate, and traveling wheel is arranged on mobile holder.Traveling wheel plays
Support and the effect for mitigating walking resistance.
The workflow of the utility model is：Sandbox after cooling will be poured into a mould, shake out work is transported to by Intelligent logistics RGV
Position, and signal transmission sandbox promotion, the sandbox transported and be placed on casting supporting beam will be placed into work to manipulator, manipulator in place
On position, lift housing-case to predeterminated position, and signal transmission will push away case apparatus to case apparatus is pushed away in place and will be left on moulding plate
Casting and loose sand push i.e. loose sand above shakeout to and fall station together, and casting rests in casting supporting beam, and loose sand is from casting
Supporting beam falls in shakeout and is transported to sand preparing machine by loose sand vibration chutes through slipping sand hopper, pushes away sand plate and detects in place
Automatically original position is retracted into after signal, and will give up the throne signal transmission in place again will be complete by reverse mode to manipulator, manipulator
Whole empty sandbox is back to RGV, and empty sandbox is back to station and waits for moulding next time by RGV, completes the one of shake out process
A cycle.
Compared with prior art, the beneficial effects of the utility model are：
(1) mode of knockout uses sand block plate, shakeout, melt pit and the combination for slipping sand hopper, by the sand being scattered of unpacking
Lower section vibration chutes are fully entered, prevents loose sand defeated and dispersed to ground, substantially improves the working environment of staff；
(2) using Hard link manipulator and the combination for pushing away case apparatus, shake out process has been eliminated the participation of overhead traveling crane, has been substantially reduced
The labor intensity of worker also avoids the accident caused by overhead traveling crane；
(3) the sand plate that pushes away for pushing away case apparatus is supported using traveling wheel, and the process generation of push is rolling friction, is substantially reduced
The resistance of oil cylinder push；
(4) it is driven compared to leading screw, pushes away the push of sand plate by hydraulic oil cylinder driving, stable, failure rate is low.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram that the utility model pushes away case apparatus；
Fig. 3 is the operating diagram of the utility model.
Marginal data：
1- shakeouts, 2- slip sand hopper, 3- melt pits, 4- loose sand vibration chutes, and 5- pushes away case apparatus, 6- manipulators, 7- sand blocks
Plate, 8- casting supporting beams, 9 casting, 10- moulding plates, 11- sandbox housing-cases；
51- pushes away case apparatus holder, 52- oil cylinders, and 53- pushes away sand plate, 54- traveling wheels, 55- mobile holders, 56- wire brushes；
81- sandboxes place station, and 82- loose sands fall station.
Specific implementation mode
In order to make those skilled in the art more fully understand the technical solution of the utility model, below in conjunction with the accompanying drawings with it is excellent
Selecting embodiment, the utility model is described in further detail.It should be pointed out that following preferred embodiments should not regard
For limitations of the present invention, the scope of protection of the utility model should be subject to claim limited range.For
For those skilled in the art, without departing from the spirit and scope of the utility model, it can also make several
Improvements and modifications, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Referring to Fig. 1, the utility model provides a kind of casting shake out system, it includes shakeout 1, slips sand hopper 2, pushes away box installed
Set 5 and manipulator 6, slip sand hopper 2 be arranged be arranged in melt pit 3 discharge port that sand hopper 2 is slipped in the lower section of shakeout 1 be provided with it is scattered
Sand vibration chutes 4,1 top of shakeout are provided with casting supporting beam 8, push away the setting of case apparatus 5 beside casting supporting beam 8, right
It answers the sandbox of casting supporting beam 8 to place station 81 and is provided with manipulator 6, the casting supporting beam sandbox places the both sides of station 81
Sand block plate 7 is provided with for blocking defeated and dispersed sand, sand is prevented to be scattered；Referring to Fig. 2, the case apparatus 5 that pushes away includes pushing away box installed
It sets holder 51, oil cylinder 52, push away sand plate 53, traveling wheel 54 and mobile holder 55, oil cylinder 52, which is fixed on, to be pushed away on case apparatus holder 51, is pushed away
Sand plate 53 is connect with the piston rod of oil cylinder 52, and the lower section for pushing away sand plate 53 is equipped with traveling wheel 54, and the setting of traveling wheel 54 is in walking branch
On frame 55.Preferably, the bottom surface for pushing away sand plate 53 is equipped with wire brush 56, can be cleaned on moulding plate while push
Loose sand, the transport so as to empty sandbox and next moulding.
Referring to Fig. 3, the workflow of the utility model is：Sandbox after cooling will be poured into a mould to transport by Intelligent logistics RGV
To shake out station, and in place signal transmission sandbox will be promoted, transported and be placed on casting supporting beam to manipulator 6, manipulator 6
Sandbox is placed on station 81, lifts sandbox housing-case 11 to predeterminated position, and signal transmission will push away box installed to case apparatus 5 is pushed away in place
It sets the casting 9 that will be left on moulding plate 10 and loose sand pushes shakeout top i.e. loose sand to and falls station 82 together, casting 9 stops
In casting supporting beam, loose sand falls in shakeout from casting supporting beam and is transported to by loose sand vibration chutes 4 through slipping sand hopper 2
Sand preparing machine pushes away after sand plate 53 detects signal in place and is retracted into original position automatically, and will give up the throne in place signal transmission to machinery
Complete empty sandbox is back to RGV by hand 6, manipulator again by reverse mode, and empty sandbox is back to station etc. by RGV
It waits for moulding next time, completes a cycle of shake out process.
The utility model improves the working environment of shake out process, reduces the labor intensity of operating personnel, stable
Reliably, failure rate is low.
Claims (6)
1. a kind of casting shake out system, it is characterised in that：It including shakeout, slips sand hopper, push away case apparatus and manipulator, slip sand hopper and set
It sets and is provided with casting supporting beam above the lower section of shakeout, shakeout, push away case apparatus and be arranged beside casting supporting beam, it is corresponding
The sandbox of casting supporting beam places station and manipulator is arranged；The case apparatus that pushes away includes pushing away case apparatus holder, oil cylinder and pushing away sand plate,
Oil cylinder, which is fixed on, to be pushed away on case apparatus holder, and the piston rod for pushing away sand plate and oil cylinder connects.
2. a kind of casting shake out system according to claim 1, it is characterised in that：The discharge port setting loose sand for slipping sand hopper is shaken
Dynamic delivery chute.
3. a kind of casting shake out system according to claim 1, it is characterised in that：The sand hopper that slips is arranged in melt pit.
4. a kind of casting shake out system according to claim 1, it is characterised in that：The casting supporting beam sandbox places work
The both sides of position are provided with sand block plate.
5. a kind of casting shake out system according to claim 1, it is characterised in that：The bottom surface for pushing away sand plate is equipped with steel
Wire brush.
6. a kind of casting shake out system according to claim 1 or 5, it is characterised in that：Described push away is equipped with below sand plate
Traveling wheel, traveling wheel are arranged on mobile holder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721387676.6U CN207629185U (en) | 2017-10-25 | 2017-10-25 | A kind of casting shake out system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721387676.6U CN207629185U (en) | 2017-10-25 | 2017-10-25 | A kind of casting shake out system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207629185U true CN207629185U (en) | 2018-07-20 |
Family
ID=62859158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721387676.6U Active CN207629185U (en) | 2017-10-25 | 2017-10-25 | A kind of casting shake out system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207629185U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114012079A (en) * | 2021-12-13 | 2022-02-08 | 四川德恩精工科技股份有限公司 | Casting box taking and sand pushing device |
-
2017
- 2017-10-25 CN CN201721387676.6U patent/CN207629185U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114012079A (en) * | 2021-12-13 | 2022-02-08 | 四川德恩精工科技股份有限公司 | Casting box taking and sand pushing device |
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