CN207624548U - A kind of high frequency transformer bobbin winder device - Google Patents
A kind of high frequency transformer bobbin winder device Download PDFInfo
- Publication number
- CN207624548U CN207624548U CN201721818658.9U CN201721818658U CN207624548U CN 207624548 U CN207624548 U CN 207624548U CN 201721818658 U CN201721818658 U CN 201721818658U CN 207624548 U CN207624548 U CN 207624548U
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- China
- Prior art keywords
- babinet
- guiding
- controller
- guiding mechanism
- copper wire
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Abstract
The utility model discloses a kind of high frequency transformer bobbin winder device, including babinet, the cabinet front is equipped with controller, and the babinet top is provided with threading hole, guiding mechanism, and the guiding mechanism is located at below the threading hole；The box house is sequentially installed with payingoff mechanism, guiding mechanism, winding mechanism from top to bottom, and the guiding mechanism is located at below the guiding mechanism.Advantageous effect is：Device can carry out automatic unwrapping wire, coiling, to complete the automatic winding of transformer, copper wire tension is detected by tension sensor, and signal is passed into controller, controller is controlled the carried charge of ring electromagnet, is attracted magnetic part using magnetic attraction, to realize the rotating speed control of copper wire roller, final realize is detected and controls to winding tension, ensures that coiling is close, helps to improve around line mass.
Description
Technical field
The utility model is related to transformer production engineering device technique fields, and in particular to a kind of high frequency transformer bobbin winder device.
Background technology
Transformer is the device for changing alternating voltage using the principle of electromagnetic induction, and main member is primary coil, secondary
Grade coil and iron core.Transformer is the critical piece of charger and power supply, is responsible for the transformation of voltage.In the production process of transformer
In, it needs to wind copper wire formation coil on the outside of iron core.In order to improve the production efficiency and the quality of production of transformer, frequently with around
Line apparatus carries out automatic winding.
Applicants have discovered that at least there is following technical problem in the prior art：Current bobbin winder device is when carrying out coiling
The control and regulation of winding tension are cannot achieve, tension is smaller can not to ensure that coiling is close, and tension is larger to be easy to cause copper wire damage,
It influences around line mass.
Utility model content
The purpose of this utility model is that solve the above-mentioned problems and provides a kind of high frequency transformer bobbin winder device, with
Bobbin winder device current in the prior art is solved in the control and regulation for cannot achieve when coiling winding tension, the smaller nothing of tension
Method ensures that coiling is close, and tension is larger to be easy to cause copper wire damage, influences around technical problems such as line masses.The utility model provides
Many technical solutions in preferred technical solution can carry out automatic unwrapping wire, coiling, to complete the automatic winding of transformer,
Winding tension can be detected and be controlled, ensured that coiling is close, help to improve around technique effects such as line masses, refer to down
Text illustrates.
To achieve the above object, the utility model provides following technical scheme：
A kind of high frequency transformer bobbin winder device provided by the utility model, including babinet, the cabinet front are equipped with control
Device processed, the babinet top are provided with threading hole, guiding mechanism, and the guiding mechanism is located at below the threading hole；The case
Internal portion is sequentially installed with payingoff mechanism, guiding mechanism, winding mechanism from top to bottom, and the guiding mechanism is located at the Guiding machine
Below structure；
The payingoff mechanism includes copper wire roller, ring electromagnet, and the ring electromagnet is mounted on the cabinet wall, institute
Ring electromagnet is stated to be electrically connected with the controller；The copper wire roller is mounted on the box house, the copper wire by bearing
Roller passes through inside the ring electromagnet, and copper wire roller side is equipped with magnetic part, the magnetic part and the annular electro
Magnet is corresponding；
The guiding mechanism includes guide rod, tension sensor, and the guide rod is mounted on the babinet side, described to lead
Directive wheel is installed to boom end, the directive wheel side is provided with the tension sensor, the tension sensor with it is described
Controller is electrically connected；
The guiding mechanism includes guiding electric cylinders, displacement sensor, and the guiding electric cylinders are mounted on the cabinet wall, institute
Guiding electric cylinders are stated to be electrically connected with the controller；The babinet side is slidably fitted with guiding bar, and the guiding bar passes through described
Babinet, and the guiding bar is fixedly connected with the guiding electric cylinders；The guiding boom end is equipped with supporting rack, support frame as described above
Inside is equipped with guide wheel, the guide wheel altogether there are two, and it is symmetrical；Institute's displacement sensors are mounted on the babinet one
The test side of side, institute's displacement sensors is connected with support frame as described above, and institute's displacement sensors are electrically connected with the controller；
The winding mechanism includes coiling electric motor, angular transducer, and the coiling electric motor is mounted on the cabinet wall, institute
Coiling electric motor is stated to be electrically connected with the controller；The coiling electric motor end is equipped with swingle, and the swingle passes through described
Babinet, the rotation boom end are equipped with gland；It is provided with angular transducer, the angular transducer on the outside of the swingle
It is electrically connected with the controller.
Using a kind of above-mentioned high frequency transformer bobbin winder device, when use device, iron core is mounted in the gland, it will
Copper wire on the outside of the copper wire roller sequentially passes through the threading hole, the directive wheel and the guide wheel and is wrapped on iron core,
The controller controls the coiling electric motor rotation, drives the gland to rotate by the swingle, copper wire is wrapped in
On iron core, the controller controls the guiding electric cylinders work, and support frame as described above is driven in the horizontal direction by the guiding bar
Move back and forth, can play guiding function to copper wire, ensure copper wire can uniform winding on the outside of iron core；It is passed by the angle
Sensor can detect the rotation angle of the swingle, and signal is passed to the controller, and the controller is according to angle
Testing result controls the working condition of the coiling electric motor, to realize detecting and controlling for winding turns；Pass through the displacement
Sensor can detect the moving displacement of support frame as described above, and signal is passed to the controller, and the controller is according to position
It moves the working condition that testing result controls the guiding electric cylinders and disclosure satisfy that difference to realize the detection control of guiding displacement
The coiling of the transformer of size works；The tension of the directive wheel, indirect detection copper can be detected by the tension sensor
The tension of line, and signal is passed into the controller, the controller is according to the tension detection structure control annular electromagnetism
The carried charge of iron attracts the magnetic part by magnetic attraction, to control the rotary rpm for adjusting the copper wire roller, most
The adjusting of copper wire tension is realized eventually, and device can carry out automatic winding, while can control winding tension, can improve coiling matter
Amount, ensures the performance of transformer.
Preferably, being provided with function key and display screen on the controller.
Preferably, the threading hole is internally provided with garment bag, and garment bag is internally provided with for across copper wire
Circular hole.
Preferably, the guiding wheel surface is provided with guiding groove.
Preferably, the guiding wheel surface is provided with guide recess.
Preferably, the payingoff mechanism, the threading hole, the guiding mechanism, the guiding mechanism and the coiling
Mechanism is corresponding, and at least each setting two.
Advantageous effect is：Device can carry out automatic unwrapping wire, coiling and pass through to complete the automatic winding of transformer
The tension sensor detects copper wire tension, and signal is passed to the controller, and the controller controls the annular electro
The carried charge of magnet attracts the magnetic part using magnetic attraction, to realize the rotating speed control of the copper wire roller, finally
Realization is detected and controls to winding tension, ensures that coiling is close, helps to improve around line mass.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other drawings may also be obtained based on these drawings.
Fig. 1 is the dimensional structure diagram of the utility model；
Fig. 2 is the internal structure schematic diagram of the utility model；
Fig. 3 is the wheel design enlarged diagram of the utility model；
Fig. 4 is the supporting rack internal structure enlarged diagram of the utility model；
Fig. 5 is the system control schematic diagram of the utility model.
The reference numerals are as follows：
1, babinet；2, controller；3, payingoff mechanism；301, ring electromagnet；302, magnetic part；303, copper wire roller；4, it wears
String holes；5, guiding mechanism；501, guide rod；502, directive wheel；503, it is oriented to groove；504, tension sensor；6, guiding mechanism；
601, electric cylinders are guided；602, guiding bar；603, supporting rack；604, displacement sensor；605, guide wheel；606, guide recess；7、
Winding mechanism；701, coiling electric motor；702, angular transducer；703, swingle；704, gland.
Specific implementation mode
It, below will be to the technology of the utility model to keep the purpose of this utility model, technical solution and advantage clearer
Scheme is described in detail.Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work
Obtained all other embodiment is put, the range that the utility model is protected is belonged to.
Shown in Fig. 1-Fig. 5, the utility model provides a kind of high frequency transformer bobbin winder device, including babinet 1, babinet
1 installed in front has controller 2,1 top of babinet to be provided with threading hole 4, guiding mechanism 5, and guiding mechanism 5 is located at 4 lower section of threading hole；
Payingoff mechanism 3, guiding mechanism 6, winding mechanism 7 are sequentially installed with inside babinet 1 from top to bottom, guiding mechanism 6 is located at Guiding machine
5 lower section of structure；
Payingoff mechanism 3 includes copper wire roller 303, ring electromagnet 301, and ring electromagnet 301 is mounted on 1 inner wall of babinet, ring
Shape electromagnet 301 is electrically connected with controller 2；Copper wire roller 303 is mounted on by bearing inside babinet 1, and copper wire roller 303 is from annular electro
301 inside of magnet passes through, and 303 side of copper wire roller is equipped with magnetic part 302, and magnetic part 302 is corresponding with ring electromagnet 301；
Guiding mechanism 5 includes guide rod 501, tension sensor 504, and guide rod 501 is mounted on 1 side of babinet, guide rod
501 ends are equipped with directive wheel 502, and 502 side of directive wheel is provided with tension sensor 504, tension sensor 504 and controller
2 electrical connections；
Guiding mechanism 6 includes guiding electric cylinders 601, displacement sensor 604, and guiding electric cylinders 601 are mounted on 1 inner wall of babinet, draw
Conductive cylinder 601 is electrically connected with controller 2；1 side of babinet is slidably fitted with guiding bar 602, and guiding bar 602 passes through babinet 1, and draws
Guide rod 602 is fixedly connected with guiding electric cylinders 601；602 end of guiding bar is equipped with supporting rack 603, is equipped with inside supporting rack 603
Guide wheel 605, guide wheel 605 altogether there are two, and it is symmetrical；Displacement sensor 604 is mounted on 1 side of babinet, displacement sensing
The test side of device 604 is connected with supporting rack 603, and displacement sensor 604 is electrically connected with controller 2；
Winding mechanism 7 includes coiling electric motor 701, angular transducer 702, and coiling electric motor 701 is mounted on 1 inner wall of babinet, around
Line motor 701 is electrically connected with controller 2；701 end of coiling electric motor is equipped with swingle 703, and swingle 703 passes through babinet 1, rotation
703 end of bull stick is equipped with gland 704；703 outside of swingle is provided with angular transducer 702, angular transducer 702 and control
Device 2 processed is electrically connected.
As optional embodiment, function key and display screen are provided on controller 2, setting in this way is easy to implement to dress
The control operation set；
Threading hole 4 is internally provided with garment bag, and garment bag is internally provided with for the circular hole across copper wire, is arranged in this way
It can play a protective role to copper wire, prevent copper wire from wearing；
502 surface of directive wheel, which is provided with, is oriented to groove 503, and setting in this way can ensure that copper wire connects with directive wheel 502 always
It touches, ensures the guiding role to copper wire；
605 surface of guide wheel is provided with guide recess 606, and setting in this way can ensure that copper wire connects with guide wheel 605 always
It touches, ensures the guiding function to copper wire；
Payingoff mechanism 3, threading hole 4, guiding mechanism 5, guiding mechanism 6 and winding mechanism 7 are corresponding, and at least each setting
Two, setting in this way can realize the coiling work for being carried out at the same time multiple transformers, help to improve the production efficiency of transformer.
Using the above structure, when use device, iron core is mounted in gland 704, by the copper wire in 303 outside of copper wire roller
It sequentially passes through threading hole 4, directive wheel 502 and guide wheel 605 and is wrapped on iron core, controller 2 controls coiling electric motor 701 and revolves
Turn, drives gland 704 to rotate by swingle 703, copper wire is wrapped on iron core, control guiding 601 work of electric cylinders of controller 2
Make, drives supporting rack 603 to move back and forth in the horizontal direction by guiding bar 602, guiding function can be played to copper wire, ensure copper
Line can uniform winding on the outside of iron core；The rotation angle of swingle 703 can be detected by angular transducer 702, and will letter
Controller 2 number is passed to, controller 2 controls the working condition of coiling electric motor 701 according to angle testing result, to realize coiling
The number of turns detects and controls；The moving displacement of supporting rack 603 can be detected by displacement sensor 604, and signal is passed to
Controller 2, controller 2 guide the working condition of electric cylinders 601 according to displacement detecting output control, to realize the inspection of guiding displacement
Observing and controlling system disclosure satisfy that the coiling work of various sizes of transformer；Directive wheel 502 can be detected by tension sensor 504
Tension, the tension of indirect detection copper wire, and signal is passed to controller 2, controller 2 is according to tension detection structure control ring
The carried charge of shape electromagnet 301 attracts magnetic part 302 by magnetic attraction, to control the rotation of adjustment copper wire roller 303
Rotating speed, the final adjusting for realizing copper wire tension, device can carry out automatic winding, while can control winding tension, Neng Gouti
Height ensures the performance of transformer around line mass.
Above description is only a specific implementation of the present invention, but the scope of protection of the utility model is not limited to
In this, any one skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation
Or replace, it should be covered within the scope of the utility model.Therefore, the scope of protection of the utility model should be with the power
Subject to the protection domain that profit requires.
Claims (6)
1. a kind of high frequency transformer bobbin winder device, including babinet (1), it is characterised in that：Babinet (1) installed in front has control
Device (2), babinet (1) top are provided with threading hole (4), guiding mechanism (5), and the guiding mechanism (5) is located at the threading
Below hole (4)；It is sequentially installed with payingoff mechanism (3), guiding mechanism (6), winding mechanism from top to bottom inside the babinet (1)
(7), the guiding mechanism (6) is located at below the guiding mechanism (5)；
The payingoff mechanism (3) includes copper wire roller (303), ring electromagnet (301), and the ring electromagnet (301) is mounted on
Babinet (1) inner wall, the ring electromagnet (301) are electrically connected with the controller (2)；The copper wire roller (303) passes through
Bearing is mounted on the babinet (1) inside, and the copper wire roller (303) passes through inside the ring electromagnet (301), the copper
Line roller (303) side is equipped with magnetic part (302), and the magnetic part (302) is corresponding with the ring electromagnet (301)；
The guiding mechanism (5) includes guide rod (501), tension sensor (504), and the guide rod (501) is mounted on described
Babinet (1) side, guide rod (501) end are equipped with directive wheel (502), and directive wheel (502) the side setting is
Tension sensor (504) is stated, the tension sensor (504) is electrically connected with the controller (2)；
The guiding mechanism (6) includes guiding electric cylinders (601), displacement sensor (604), and the guiding electric cylinders (601) are mounted on
Babinet (1) inner wall, the guiding electric cylinders (601) are electrically connected with the controller (2)；(1) one Slideslip of the babinet is pacified
Equipped with guiding bar (602), the guiding bar (602) passes through the babinet (1), and the guiding bar (602) and guiding electricity
Cylinder (601) is fixedly connected；Guiding bar (602) end is equipped with supporting rack (603), is installed inside support frame as described above (603)
Have a guide wheel (605), the guide wheel (605) altogether there are two, and it is symmetrical；Institute's displacement sensors (604) are mounted on institute
Babinet (1) side is stated, the test side of institute's displacement sensors (604) is connected with support frame as described above (603), the displacement sensing
Device (604) is electrically connected with the controller (2)；
The winding mechanism (7) includes coiling electric motor (701), angular transducer (702), and the coiling electric motor (701) is mounted on
Babinet (1) inner wall, the coiling electric motor (701) are electrically connected with the controller (2)；Coiling electric motor (701) end
Swingle (703) is installed, the swingle (703) passes through the babinet (1), swingle (703) end to be equipped with solid
Determine head (704)；Be provided with angular transducer (702) on the outside of the swingle (703), the angular transducer (702) with it is described
Controller (2) is electrically connected.
2. a kind of high frequency transformer bobbin winder device according to claim 1, it is characterised in that：It is arranged on the controller (2)
Functional key and display screen.
3. a kind of high frequency transformer bobbin winder device according to claim 1, it is characterised in that：It is set inside the threading hole (4)
It is equipped with garment bag, and garment bag is internally provided with for the circular hole across copper wire.
4. a kind of high frequency transformer bobbin winder device according to claim 1, it is characterised in that：Directive wheel (502) surface
It is provided with and is oriented to groove (503).
5. a kind of high frequency transformer bobbin winder device according to claim 1, it is characterised in that：Guide wheel (605) surface
It is provided with guide recess (606).
6. a kind of high frequency transformer bobbin winder device according to claim 1, it is characterised in that：It is the payingoff mechanism (3), described
Threading hole (4), the guiding mechanism (5), the guiding mechanism (6) and the winding mechanism (7) are corresponding, and at least respectively set
Set two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721818658.9U CN207624548U (en) | 2017-12-22 | 2017-12-22 | A kind of high frequency transformer bobbin winder device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721818658.9U CN207624548U (en) | 2017-12-22 | 2017-12-22 | A kind of high frequency transformer bobbin winder device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207624548U true CN207624548U (en) | 2018-07-17 |
Family
ID=62820382
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721818658.9U Expired - Fee Related CN207624548U (en) | 2017-12-22 | 2017-12-22 | A kind of high frequency transformer bobbin winder device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207624548U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109243812A (en) * | 2018-11-27 | 2019-01-18 | 怀化市中三源电子有限公司 | Bobbin winder device is used in a kind of processing of high frequency transformer inner core |
-
2017
- 2017-12-22 CN CN201721818658.9U patent/CN207624548U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109243812A (en) * | 2018-11-27 | 2019-01-18 | 怀化市中三源电子有限公司 | Bobbin winder device is used in a kind of processing of high frequency transformer inner core |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180717 Termination date: 20201222 |