CN207616401U - A kind of rail milling vehicle crumb loading storehouse - Google Patents
A kind of rail milling vehicle crumb loading storehouse Download PDFInfo
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- CN207616401U CN207616401U CN201721644152.0U CN201721644152U CN207616401U CN 207616401 U CN207616401 U CN 207616401U CN 201721644152 U CN201721644152 U CN 201721644152U CN 207616401 U CN207616401 U CN 207616401U
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- storehouse
- chip removal
- storage bits
- crumb loading
- door
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Abstract
The utility model discloses a kind of rail milling vehicle crumb loading storehouses, including closed storage bits storehouse and chip removal storehouse, storage bits storehouse is provided with depression generator and crumb loading pipeline, storage bits orlop portion is provided with storage bits door, for the storage bits door by control mechanism controls, chip removal orlop portion is provided with discharger.The utility model separates in such a way that function divides storehouse, by storage bits with chip removal, the service life that not only ensure that chip removal is smooth but also extended chip removal system.
Description
Technical field
The utility model is related to railway maintenance apparatus field more particularly to a kind of rail milling vehicle crumb loading storehouses.
Background technology
As the development of the technology of track traffic high speed such as China railways, subway, the increase of rolling stock axis weight, speed carry
Height proposes requirements at the higher level to the satisfy the need quality of circuit of iron, and the regulation of Rail Surface disease is extremely urgent.
Railway, rail of subway service life are controlled by the fatigue crack for being in rolling contact generation and abrasion.Fatigue crack influences
Rail examination, wheel track operating status increase maintenance cost, shorten rail service life, or even causing broken rail;Abrasion, especially on
Stock side grinding causes rail to descend road too early on curve.To delay the development of rail rolling contact fatigue hurt and abrasion, extending rail
Service life, it is necessary to be supported using the rail of modernization and repair technology to realize.To solve above-mentioned rail disease, such as beaten using traditional
Mill mode needs polishing 25 times under the rail conditions of serious wear, and uses milling mode, then can be completed for one time.Mesh
Before, China introduces rail Milling techniques in high ferro and subway field since 2009, to solve rail rolling contact fatigue and mill
Hurt etc. is consumed, and is increasingly becoming main reparation means.
Rail milling vehicle is a kind of advanced rail milling-grinding equipment, it is by operation-control system, locomotive system, traction power
The compositions such as system and battery system, mechanism is complicated, needs to carry out a series of experiments debugging efforts after the completion of vehicle assembly, to each
Item design objective carries out testing inspection, can dispatch from the factory after up to standard.
Milling depth of rail milling vehicle is big, operation can be completed one time, and operating speed is up to 2500m/h.It is worked
No-spark, dust etc., environmentally friendly in journey.Rail milling vehicle will produce a large amount of during carrying out milling reparation to rail
Iron filings not only cause to waste, it is also possible to influence the normal operation of locomotive on track in orbit if iron filings directly stay, it is therefore desirable to
Iron filings are effectively collected.
The crumb loading storehouse in track milling vehicle under currently available technology is generally adopted by the functions such as collection, storage, chip removal
The mode realized with storehouse.Which has higher requirement to chip removal function, and will appear the case where chip removal has some setbacks, and makes simultaneously
It obtains chip removal mechanism load to increase, shortens its service life.Research and develop thus it is a set of can effectively collect iron filings but also to storage bits, row
Bits accomplish that function point storehouse is necessary.
Utility model content
The purpose of this utility model is that proposing that a kind of rail milling vehicle crumb loading storehouse will store up in such a way that function divides storehouse
Bits are separated with chip removal, and crumb loading storehouse is divided into storage bits storehouse and chip removal storehouse two parts up and down, and the iron filings being collected into are introduced into storage bits storehouse and deposit
Storage, detaches with chip removal storehouse, opens storage bits door again when needing chip removal, and make iron filings stabilization enters chip removal storehouse, both protects in this way
It is smooth and extend the service life of chip removal system chip removal has been demonstrate,proved.
Storehouse is considered in a kind of rail milling vehicle crumb loading storehouse of the utility model, including closed storage bits storehouse and chip removal storehouse, the storage to be worth doing
It is provided with depression generator and crumb loading pipeline, storage bits orlop portion is provided with storage bits door, and the storage bits door is controlled
Mechanism controls, chip removal orlop portion are provided with discharger.Closed environment and storage iron filings are mainly played in storage bits storehouse,
The storage bits storehouse with closed environment can form stable subnormal ambient under the action of wind turbine, stable power be provided for crumb loading, to reach
The purpose of iron filings is effectively collected, the iron filings being collected by crumb loading pipeline are directly entered storage bits storehouse and are stored.Chip removal storehouse is main
Chip removal cushion space is provided for chip removal function, when storage bits storehouse door is opened, iron filings can be slowly entered from storage bits storehouse to chip removal storehouse,
The load for alleviating spiral chip cleaner in this way, to play cushioning effect.
Crumb loading pipeline mainly plays a part of to transmit iron filings, and under conditions of forming subnormal ambient, negative pressure, which generates, receives iron filings
Iron filings are transferred in storage bits storehouse by the power of collection by crumb loading pipeline.
Storage bits storehouse door mainly plays a point storehouse, and consider storehouse door to be worth doing by storage is divided into storage bits storehouse and chip removal storehouse or more by crumb loading storehouse
Two different functional warehouses realize that function divides the effect in storehouse.
Storage bits storehouse door control mechanism mainly play a part of opening and closing storage bits storehouse door, storage bits storehouse door control mechanism mainly by
The compositions such as cylinder, guide rail, travel switch, guide rail are mutually fixed with storage bits storehouse door, play the role of support and guiding;Cylinder provides
The power of opening and closing storage bits storehouse door, the opening and closing of storage bits storehouse door can be realized by cylinder and guide rail.When cylinder is opened simultaneously, it can lead to
The stroke of overtravel switch control cylinder, to achieve the purpose that the opening size of control storage bits storehouse door, and then controls iron filings stream
Amount is to reach the requirement in function point storehouse and smooth chip removal.
The depression generator includes the wind turbine being set on the storage bits storehouse side wall, and the wind turbine is from described closed
Air draught is to form subnormal ambient in storage bits storehouse.Wind turbine mainly plays air draught, after starting wind turbine, the air draught out of closed storage bits storehouse
To form subnormal ambient, the power of crumb loading is generated by subnormal ambient.
Storage bits storehouse is provided with pressure sensor, and the pressure sensor is used to detect the pressure in storage bits storehouse simultaneously
And feedback pressure force value.Pressure sensor mainly plays a part of to monitor pressure, and under the action of wind turbine, storage bits storehouse forms subnormal ambient
Afterwards, the pressure that subnormal ambient is monitored by pressure sensor, after reaching the pressure needed for crumb loading, pressure sensor can be fed back
Pressure value, at this time subnormal ambient meet crumb loading requirement.
Storage bits storehouse is provided with access hole.Manhole mainly plays maintenance and observation, can be considered to be worth doing inside storehouse to storage
It is overhauled, and observable crumb loading process and iron filings storage condition.
The storage bits are provided with level transducer in storehouse.Level transducer mainly plays a part of to detect iron filings, when storehouse is considered in storage to be worth doing
Iron filings amount of storage level transducer can be triggered when reaching a certain amount of, storage bits storehouse reaches maximum allowable amount of storage, at this time no longer into
Row scrap collection needs rail milling vehicle to appointed place to carry out chip removal.
The discharger includes spiral chip cleaner and controls the chip removal motor of the spiral chip cleaner.Spiral chip cleaner master
Play chip removal, when carrying out chip removal operation, iron filings are slowly entered from storage bits storehouse into chip removal storehouse, at this time chip removal storehouse door cylinder
It shrinks, chip removal storehouse door is opened, and spiral chip cleaner operates under the drive of chip removal motor, and iron filings are discharged outside storehouse.Chip removal motor
Main to play chip removal power, the operating of chip removal electrical power can drive spiral chip cleaner to rotate, will produce forward push away at this time
Power when falling on spiral chip cleaner, can be discharged outside storehouse when there is iron filings to enter in chip removal storehouse.
The chip removal storehouse is provided with chip removal storehouse door, and cylinder is provided on the door of the chip removal storehouse.Chip removal storehouse door cylinder
Main to play a part of to be opened and closed chip removal storehouse door, when needing chip removal, chip removal storehouse door cylinder, which is shunk, opens chip removal storehouse door, carries out
Chip removal operation;When not needing chip removal, chip removal storehouse door cylinder, which stretches out, closes chip removal storehouse door, and guarantee remains in chip removal storehouse
Iron filings will not leak out.Chip removal storehouse door mainly plays a part of to be opened and closed chip removal storehouse, and when needing chip removal, chip removal storehouse door can be opened,
Make chip removal storehouse for chip removal state;When not needing chip removal, chip removal storehouse door is closed, and is made chip removal storehouse for air-tight state, is ensured
The iron filings remained in chip removal storehouse will not leak out.
It is the utility model perfect in shape and function, simple operation, simple in structure, safe and reliable, in such a way that function divides storehouse, it will store up
Bits are separated with chip removal, and crumb loading storehouse is divided into storage bits storehouse and chip removal storehouse two parts up and down, and the iron filings being collected into are introduced into storage bits storehouse and deposit
Storage, detaches with chip removal storehouse, opens storage bits door again when needing chip removal, and make iron filings stabilization enters chip removal storehouse, both protects in this way
It is smooth and extend the service life of chip removal system chip removal has been demonstrate,proved.
Description of the drawings
The specific embodiment part provided by referring to the drawings, the feature and advantage of the utility model will become
It is easier to understand, in the accompanying drawings:
Fig. 1 is the structural schematic diagram in the utility model crumb loading storehouse.
Fig. 2 is structural schematic diagram at A-A in Fig. 1.
Fig. 3 is the left view in the utility model crumb loading storehouse.
Specific implementation mode
The illustrative embodiments of the utility model are described in detail with reference to the accompanying drawings.To illustrative embodiments
Description merely for the sake of demonstration purpose, and be definitely not limitation to the utility model and its application or usage.
Although the utility model is described with reference to illustrative embodiments, but it is to be understood that the utility model
It is not limited to the specific implementation mode be described in detail and shown in text, in the feelings without departing from claims limited range
Under condition, those skilled in the art can make various changes to the illustrative embodiments.
The technical solution for embodiment that according to the present invention will be described in detail below with reference to the accompanying drawings.What the utility model embodiment provided
A kind of rail milling vehicle crumb loading storehouse, including closed storage bits storehouse 3 and chip removal storehouse 9, storage bits storehouse 3 are provided with depression generator
With crumb loading pipeline 6, the storage bits 3 bottom of storehouse is provided with storage bits door 7, and the storage bits door 3 is controlled by control mechanism 8, described
9 bottom of chip removal storehouse is provided with discharger.Storage bits storehouse 3 is main to play closed environment and storage iron filings, in the effect of wind turbine 1
The storage bits storehouse 3 with closed environment, which can be formed, down stablizes subnormal ambient, provides stable power for crumb loading, iron is effectively collected to reach
The purpose of bits, the iron filings being collected by crumb loading pipeline 6 are directly entered storage bits storehouse 3 and are stored.Chip removal storehouse 9 is mainly chip removal work(
Chip removal cushion space can be provided, when storage bits storehouse door 7 is opened, iron filings can be slowly entered to chip removal storehouse 9, in this way from storage bits storehouse 3
The load for alleviating spiral chip cleaner, to play cushioning effect.
Crumb loading pipeline 6 mainly plays a part of to transmit iron filings, and under conditions of forming subnormal ambient, negative pressure, which generates, receives iron filings
Iron filings are transferred in storage bits storehouse 3 by the power of collection by crumb loading pipeline 6.
Storage bits storehouse door 7 mainly plays a point storehouse, and consider storehouse door 7 to be worth doing by storage is divided into storage bits storehouse 3 and chip removal storehouse 9 by crumb loading storehouse
Upper and lower two different functional warehouses realize that function divides the effect in storehouse.
Storage bits storehouse door control mechanism 8 is main to play opening and closing storage bits storehouse door 7, and storage bits storehouse door control mechanism 8 is led
It to be made of cylinder, guide rail, travel switch etc., guide rail is fixed with storage bits 7 phase of storehouse door, plays the role of support and guiding;Gas
Cylinder provides the power of opening and closing storage bits storehouse door 7, and the opening and closing of storage bits storehouse door 7 can be realized by cylinder and guide rail.Cylinder is beaten simultaneously
When opening, the stroke of cylinder can be controlled by travel switch, to achieve the purpose that the opening size of control storage bits storehouse door 7, in turn
Iron filings flow is controlled to reach the requirement in function point storehouse and smooth chip removal.
The depression generator includes the wind turbine 1 being set on storage bits 3 side wall of storehouse, and the wind turbine 1 is from described close
Air draught is to form subnormal ambient in the storage bits storehouse 3 closed.Wind turbine 1 mainly plays air draught, after starting wind turbine 1, is considered to be worth doing from closed storage
Air draught generates the power of crumb loading by subnormal ambient to form subnormal ambient in storehouse 3.
Storage bits storehouse 3 is provided with pressure sensor 2, and the pressure sensor 2 is used to detect the pressure in storage bits storehouse 3
Power and feedback pressure force value.Pressure sensor 2 mainly plays a part of to monitor pressure, and under the action of wind turbine 1, storage bits storehouse 3 is formed
After subnormal ambient, the pressure of subnormal ambient is monitored by pressure sensor 2, after reaching the pressure needed for crumb loading, pressure passes
Sensor 2 understands feedback pressure force value, and subnormal ambient meets crumb loading requirement at this time.
Storage bits storehouse 3 is provided with access hole 5.Manhole 5 mainly plays a part of to overhaul and observe, and can consider storehouse 3 to be worth doing to storage
Inside is overhauled, and observable crumb loading process and iron filings storage condition.
The storage bits are provided with level transducer 4 in storehouse 3.Level transducer 4 mainly plays a part of to detect iron filings, when storage is considered to be worth doing
The iron filings amount of storage in storehouse 3 can trigger level transducer 4 when reaching a certain amount of, storage bits storehouse 3 reaches maximum allowable amount of storage, at this time not
Scrap collection is carried out again, and rail milling vehicle to appointed place is needed to carry out chip removal.
The discharger includes spiral chip cleaner 12 and controls the chip removal motor 13 of the spiral chip cleaner 12.Spiral is arranged
Bits device 12 is main to play chip removal, and when carrying out chip removal operation, iron filings are slowly entered from storage bits storehouse 3 into chip removal storehouse 9, chip removal at this time
Storehouse door cylinder 10 is shunk, and chip removal storehouse door 11 is opened, and spiral chip cleaner 12 operates under the drive of chip removal motor 13, by iron filings
It is discharged outside storehouse.Chip removal motor 13 mainly plays chip removal power, and chip removal motor 13, which is powered, to be operated, and spiral chip cleaner 12 can be driven to revolve
Turn, will produce forward thrust at this time, when there are iron filings to enter in chip removal storehouse 9, when falling on spiral chip cleaner 12, storehouse can be discharged
Outside.
The chip removal storehouse 9 is provided with chip removal storehouse door 11, and cylinder 10 is provided on chip removal storehouse door 11.Chip removal Cang Cang
Door cylinder 10 mainly plays a part of to be opened and closed chip removal storehouse door 11, and when needing chip removal, chip removal storehouse door cylinder 10 shrinks the row of opening
It considers storehouse door 11 to be worth doing, carries out chip removal operation;When not needing chip removal, chip removal storehouse door cylinder 10, which stretches out, closes chip removal storehouse door 11,
Ensure that the iron filings remained in chip removal storehouse 9 will not leak out.Chip removal storehouse door 11 mainly plays a part of to be opened and closed chip removal storehouse 9, works as needs
When chip removal, chip removal storehouse door 11 can be opened, and make chip removal storehouse 9 for chip removal state;When not needing chip removal, chip removal storehouse door 11 closes
It closes, makes chip removal storehouse 9 for air-tight state, ensure that the iron filings remained in chip removal storehouse 9 will not leak out.
A kind of rail milling vehicle crumb loading storehouse in this programme includes two motion flows, crumb loading process and chip removal process.
Crumb loading process:When rail milling vehicle carries out milling effect, start wind turbine 1, wind turbine 1 has air draught effect, from close
Air draught forms subnormal ambient in the storage bits storehouse 3 closed.Storage bits storehouse door control mechanism 8 is in the shape for closing storage bits storehouse door 7 at this time
State ensure that the seal in storage bits storehouse 3, to have the function that be formed stable subnormal ambient.2 meeting of pressure sensor after negative regulation
The pressure for monitoring subnormal ambient, can effectively collect the iron filings of milling after reaching the pressure needed for crumb loading.Pass through collection
The iron filings being collected into can be transmitted directly to store in storage bits storehouse 3 by bits pipeline 6.Since storage bits storehouse door 7 divides crumb loading storehouse
For storage bits storehouse 3 and the different functional warehouse in about 9 two, chip removal storehouse, the iron filings being collected into can be stored directly in storage bits storehouse, will not
It stores in chip removal storehouse 9, avoids iron filings and be deposited on spiral chip cleaner 12, extend the service life of spiral chip cleaner 12,
When iron filings reach the maximum allowable amount of storage in storage bits storehouse 3, level transducer 4 can be triggered, prompts storage bits storehouse 3 to expire, wind turbine 1 will
It is stopped, terminates crumb loading process, while the milling operation of rail milling vehicle need to be stopped, needing to carry out chip removal to appointed place at this time
Process.
Chip removal process:When rail milling vehicle is to when giving directions place to carry out chip removal, the contraction of chip removal storehouse door cylinder 10 first is beaten
Begin to rehearse bits storehouse door 11, then starts chip removal motor 13, drives spiral chip cleaner 12 to rotate, chip removal is ready at this time.Work as storage
When considering the opening storage bits storehouse door 7 of storehouse door control mechanism 8 to be worth doing, the stroke of cylinder is controlled by travel switch, and then control and store up bits storehouse
The opening size of door 7.It is entered in chip removal storehouse 9 with the slow flow of stabilization so that iron filings are considered to be worth doing from storage in storehouse 3, such iron filings warp
The buffering for crossing chip removal storehouse 9 is fallen in the spiral chip cleaner 12 rotated with a stable speed, in spiral chip cleaner 12
Under effect, what iron filings were stablized is discharged to outside storehouse.Iron filings are discharged to storehouse from storage bits storehouse 3 to chip removal storehouse 9, then by spiral chip cleaner 12
Outside, it forms one and stablizes smooth chip removal process.After chip removal, storage bits storehouse door control mechanism 8 closes storage bits Cang Cang
Door 7 ensures the seal in storage bits storehouse 3.Stop chip removal motor 13, terminate chip removal operation, chip removal storehouse door cylinder 10, which stretches out, closes
Chip removal storehouse door 11 ensures that the iron filings remained in chip removal storehouse 9 will not leak out.Crumb loading storehouse chip removal process finishes at this time, and can be into
Row crumb loading process.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, can also make several improvements and retouch, these improve and
Retouching also should be regarded as the scope of protection of the utility model.
It is the utility model perfect in shape and function, simple operation, simple in structure, safe and reliable, in such a way that function divides storehouse, it will store up
Bits are separated with chip removal, and crumb loading storehouse is divided into storage bits storehouse and chip removal storehouse two parts up and down, and the iron filings being collected into are introduced into storage bits storehouse and deposit
Storage, detaches with chip removal storehouse.
When not needing chip removal, iron filings are stored in storage bits storehouse, reduce the pressure load in chip removal storehouse, extend using the longevity
Life.
Open storage bits door when needing chip removal, while controllable door aperture makes what iron filings slowly stablized to enter chip removal
Storehouse ensures the fluency of chip removal.
The technical solution of the utility model can either ensure that chip removal is smooth, and extend the service life of chip removal system.
Claims (7)
1. a kind of rail milling vehicle crumb loading storehouse, it is characterised in that:Storehouse (3) and chip removal storehouse (9) are considered to be worth doing including closed storage, the storage bits
Storehouse (3) is provided with depression generator and crumb loading pipeline (6), and storage bits storehouse (3) bottom is provided with storage bits door (7), described
Storage bits door (7) is controlled by control mechanism (8), and chip removal storehouse (9) bottom is provided with discharger.
2. rail milling vehicle crumb loading as described in claim 1 storehouse, it is characterised in that:The depression generator includes being set to
Wind turbine (1) on described storage bits storehouse (3) side wall, the wind turbine (1) consider storehouse (3) interior air draught to be worth doing to form negative pressure from the closed storage
Environment.
3. rail milling vehicle crumb loading as described in claim 1 storehouse, it is characterised in that:Storage bits storehouse (3) are provided with pressure biography
Sensor (2), the pressure sensor (2) are used to detect pressure and feedback pressure force value in storage bits storehouse (3).
4. rail milling vehicle crumb loading as described in claim 1 storehouse, it is characterised in that:Storage bits storehouse (3) are provided with access hole
(5)。
5. rail milling vehicle crumb loading as described in claim 1 storehouse, it is characterised in that:It is provided with level in storage bits storehouse (3)
Sensor (4).
6. rail milling vehicle crumb loading as described in claim 1 storehouse, it is characterised in that:The discharger includes spiral chip cleaner
(12) and the chip removal motor (13) of the control spiral chip cleaner (12).
7. rail milling vehicle crumb loading as described in claim 1 storehouse, it is characterised in that:The chip removal storehouse (9) is provided with chip removal storehouse
Door (11) is provided with cylinder (10) on chip removal storehouse door (11).
Priority Applications (1)
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CN201721644152.0U CN207616401U (en) | 2017-11-30 | 2017-11-30 | A kind of rail milling vehicle crumb loading storehouse |
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CN201721644152.0U CN207616401U (en) | 2017-11-30 | 2017-11-30 | A kind of rail milling vehicle crumb loading storehouse |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107717747A (en) * | 2017-11-30 | 2018-02-23 | 洛阳拓博尔铁路设备有限公司 | A kind of rail milling car crumb loading storehouse |
CN109407516A (en) * | 2018-12-19 | 2019-03-01 | 哈尔滨理工大学 | The adaptive feedback chip removal system of CFRP processing |
-
2017
- 2017-11-30 CN CN201721644152.0U patent/CN207616401U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107717747A (en) * | 2017-11-30 | 2018-02-23 | 洛阳拓博尔铁路设备有限公司 | A kind of rail milling car crumb loading storehouse |
CN109407516A (en) * | 2018-12-19 | 2019-03-01 | 哈尔滨理工大学 | The adaptive feedback chip removal system of CFRP processing |
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