CN207610562U - It is a kind of can on-line cleaning condenser - Google Patents
It is a kind of can on-line cleaning condenser Download PDFInfo
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- CN207610562U CN207610562U CN201721501739.6U CN201721501739U CN207610562U CN 207610562 U CN207610562 U CN 207610562U CN 201721501739 U CN201721501739 U CN 201721501739U CN 207610562 U CN207610562 U CN 207610562U
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- condenser
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- gas
- bobbin carriage
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Abstract
This application involves it is a kind of can on-line cleaning condenser, including left end bobbin carriage, condenser ontology, cleaning sprayer component, right end bobbin carriage, discharge component, the left end bobbin carriage is welded to connect with the condenser ontology left side, is welded to connect on the right of right end bobbin carriage and condenser ontology, it is characterized in that：The identical cleaning sprayer component of more sets is provided at the top of the condenser shell, the position that heat exchanger tube configuration is in the middle part of condenser ontology and bottom is other than discharge zone, when condenser needs cleaning, cleaning sprayer component sprays cleaning solution by atomizer to the heat exchanger tube of condenser, the condensation material of heat exchanger tube surface scale is removed, and cleaning material and cleaning solution are discharged by the discharge component of condenser bottom.The application has the following advantages compared with prior art：Device structure is simple, condensation effect is good, service life of equipment is long, small investment, safe and reliable to operation, cleaning is simple, easy to maintain.
Description
Technical field
The application is novel disclose it is a kind of can on-line cleaning condenser, be mainly used for oil, chemical industry, chemical fibre, pesticide, system
The cooling and condensation of the process gas in the fields such as medicine, especially suitable in the gas componant that is condensed containing generating solid after condensation
The cooling and condensation of the gas of substance.
Background technology
At present condenser be widely applied to the reduction vaporization of the industries such as oil, chemical industry, chemical fibre, pesticide, pharmacy, crystallization,
It distills, distil, is dry, negative pressure concentration, dehydration, chemically reacting in the techniques such as absorption, will produce in manufacture course of products a large amount of
Process gas, these gases are needed cooled or are condensed, and contain polymer substance in some process gas, this process gas
Body will produce the surface that solid is attached to heat exchanger tube after being condensed, can substantially reduce the cooling effect of condenser, so often at present
Condenser cannot be satisfied Product Process production requirement, and major drawbacks are embodied in the following aspects：
（1）Process gas will produce the surface that solid is attached to heat exchanger tube after being condensed, can substantially reduce the cold of condenser
But effect needs the heat exchange area for increasing condenser, increases equipment investment to meet technique productions needs.
（2）As equipment usage time extends, the thickness meeting that solid is attached to the surface of heat exchanger tube is will produce after being condensed
Increasingly thicker, situation is serious to block condenser, need periodically to shut down and be cleaned to condenser, or spare one of increase is cold
Using being cleaned to the condenser of fouling, equipment investment cost greatly increases in this case, and increases greatly for condenser switching
The workload and cleaning cost of cleaning condenser are added.
Invention content
Technical problems to be solved in this application are to change the technological deficiency of existing true condenser, are oil, chemical industry, change
The industries such as fibre, pesticide, pharmacy provide a kind of device structure is simple, condensation effect is good, service life is long, small investment, cleaning are simple,
It is easy to maintain it is a kind of can on-line cleaning condenser.
Technical solution is used by the application solves the above problems：It is a kind of can on-line cleaning condenser, including left end
Bobbin carriage, condenser ontology, cleaning sprayer component, right end bobbin carriage, discharge component, the left end bobbin carriage are welded with the condenser ontology left side
It connects, is welded to connect on the right of right end bobbin carriage and condenser ontology in succession, it is characterized in that：More sets are provided at the top of the condenser shell
Identical cleaning sprayer component, the position that heat exchanger tube configuration is in the middle part of condenser ontology and bottom is other than discharge zone, when
When condenser needs cleaning, cleaning sprayer component sprays cleaning solution, removal heat exchange by atomizer to the heat exchanger tube of condenser
The condensation material of pipe surface fouling, and cleaning material and cleaning solution are discharged by the discharge component of condenser bottom.
The left end bobbin carriage is made of left end blind flange, left end flange, left end cylinder, and left end cylinder is using welding and condensation
Device ontology connects.
The condenser ontology is by left end tube sheet, condenser shell, heat exchanger tube, heat exchange tube supporting plate, inlet flange, air inlet
Pipe, gas block panel, right end tube sheet composition, condenser body upper part are the inlet channel of condenser；Condenser body bottom portion setting one
A trapezoidal discharge zone is used for condensate liquid and uncooled gas discharge channel；Setting gear gas immediately below condenser air inlet pipe
Plate, gas enter condenser from inlet flange mouth, by gas block panel shunt gas, gas by inlet channel by gas equably
It is assigned to each condensing unit, condensed liquid and uncooled gas are discharged by discharge component.
The heat exchange tube supporting plate that polylith is used to support heat exchanger tube, heat exchanger tube are set between the left end tube sheet, right end tube sheet
Condenser ontology is divided into multiple independent condensing units by support plate, and heat exchange tube supporting plate lower half is provided with and discharge zone pair
The dovetail groove answered, for condensate liquid and the uncooled gas of circulating.
The cleaning sprayer component shares six sets, is arranged in the top of condenser shell, each cleaning sprayer component peace
Mounted in the intermediate position of each condensing unit, cleaning sprayer component is by suction flange, blind flange, mounting flange, inlet tube, atomization
Nozzle, reducing joint composition.
The right end bobbin carriage is by water-in flange, water inlet pipe, tube pass partition, right end blind flange, right end flange, right end
Cylinder, water-output flange, outlet pipe composition, cooling water flow into the heat exchanger tube of lower part tube side after entering lower water chamber from water-in flange mouth
It is interior, it is flowed into again in the heat exchanger tube of top tube side after left end bobbin carriage, then flow out to after the upper water chamber of right end bobbin carriage from water-output flange
Mouth outflow, whole process cooling water will be condensed into liquid by heat exchanger tube after the gas cooling of outside.
The discharge component is by discharge pipe fitting, gas-liquid separation chamber, drain pipe, drain flange, exhaust pipe, exhaust flange group
At, material is discharged to from the condensate liquid of condenser body bottom portion and uncooled gas in gas-liquid separation room by discharge pipe fitting,
Liquid is discharged by drain pipe and drain flange for liquid, and uncooled gas is discharged by exhaust pipe and exhaust outlet flange port.
The application has the following advantages compared with prior art：Device structure is simple, condensation effect is good, service life of equipment
Length, small investment, safe and reliable to operation, cleaning is simple, easy to maintain, and the application is the row such as oil, chemical industry, chemical fibre, pesticide, pharmacy
The techniques such as reduction vaporization, crystallization, distillation, distillation, drying, negative pressure concentration, dehydration, the chemical reaction absorption of industry provide one kind can
The condenser of on-line cleaning.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present application；
Fig. 2 is the schematic diagram in A-A direction of Fig. 1；
Fig. 3 is the structural schematic diagram of the embodiment of the present application heat exchange tube supporting plate；
Fig. 4 is the structural schematic diagram of the embodiment of the present application cleaning sprayer component；
Fig. 5 is the structural schematic diagram of the embodiment of the present application discharge component.
Specific implementation mode
The application is further described with reference to the accompanying drawings and examples.
Referring to Fig. 1, the embodiment of the present application it is a kind of can on-line cleaning condenser, including：Left end bobbin carriage 1, condenser sheet
Body 2, cleaning sprayer component 3, right end bobbin carriage 4, stabilizer blade 5, discharge component 6, the left end cylinder 1.3 of the left end bobbin carriage 1 and the left side
Using being welded to connect, the right end cylinder 4.6 of right end bobbin carriage 4 is used with the right tube sheet 2.8 to be welded to connect tube sheet 2.1, it is characterized in that：
It is provided with the identical cleaning sprayer component 3 of more sets on 2.2 top of condenser shell and passes through mist when condenser needs cleaning
Change nozzle 3.5 and spray cleaning solution to the heat exchanger tube 2.3 of condenser, removal is located at 2 middle part of condenser ontology and bottom in addition to discharge
The condensation material of 2.3 surface scale of heat exchanger tube other than region 2.9, and be discharged and cleaned by the discharge component 6 of condenser bottom
Material and cleaning solution.
Left end bobbin carriage in the present embodiment is made of left end blind flange 1.1, left end flange 1.2, left end cylinder 1.3, left end
Cylinder 1.3 is connect using welding with left end tube sheet 2.1.
Condenser ontology 2 in the present embodiment is by left end tube sheet 2.1, condenser shell 2.2, heat exchanger tube 2.3, heat exchanger tube branch
Fagging 2.4, inlet flange 2.5, air inlet pipe 2.6, gas block panel 2.7, right end tube sheet 2.8 form, in 2 top of condenser ontology not cloth
Heat pipe 2.3 is replaced, the inlet channel of condenser is used for；In 2 bottom of condenser ontology, one discharge zone 2.9 is set（Its is transversal
Face is trapezoid area）It is not provided with heat exchanger tube, is used for condensate liquid and uncooled gas discharge channel；In condenser air inlet pipe 2.6
Gas block panel 2.7 is arranged in underface, and gas enters condenser for 2.5 mouthfuls from inlet flange, passes through 2.7 shunt gas of gas block panel, gas
Each condensing unit is uniformly distributed gases by inlet channel, condensed liquid and uncooled gas pass through bottom
Discharge component 6 is discharged.
Polylith heat exchange tube supporting plate 2.4 is set in the present embodiment between left end tube sheet 2.1, right end tube sheet 2.8, is used to support
Heat exchanger tube 2.3, and condenser ontology 2 is divided into multiple independent condensing units, the region of heat exchanger tube is not arranged in its lower half
It is cut into dovetail groove corresponding with discharge zone 2.9, for condensate liquid and the uncooled gas of circulating.
Cleaning sprayer component 3 in the present embodiment shares six sets, is arranged at the top of condenser shell 2.2, each to clean
Nozzle component 3 is mounted on the intermediate position of each condensing unit, and cleaning sprayer component 6 is by suction flange 3.1, blind flange 3.2, peace
Fill flange 3.3, inlet tube 3.4, atomizer 3.5, the composition of reducing joint 3.6.
Right end bobbin carriage 4 in the present embodiment is by water-in flange 4.1, water inlet pipe 4.2, tube pass partition 4.3, right end flange
Lid 4.4, right end flange 4.5, right end cylinder 4.6, water-output flange 4.7, outlet pipe 4.8 form, and cooling water is from 4.1 mouthfuls of water-in flange
Flowed into the heat exchanger tube 2.3 of lower part tube side after into lower water chamber 4.9, to left end bobbin carriage 1 after flow into the heat exchanger tube of top tube side again
It in 2.3, then flows out to after the upper water chamber 4.10 of right end bobbin carriage 4 from 4.7 mouthfuls of outflows of water-output flange, whole process cooling water is by changing
Heat pipe 2.3 will be condensed into liquid after the gas cooling of outside.
Discharge component 6 in the present embodiment is by discharge pipe fitting 6.1, gas-liquid separation chamber 6.2, drain pipe 6.3, drain flange
6.4, exhaust pipe 6.5, exhaust flange 6.6 form, material by discharge pipe fitting 6.1 from the condensate liquid of 4 bottom of condenser ontology and
Uncooled gas is discharged in gas-liquid separation chamber 6.2, and liquid is discharged by drain pipe 6.3 and drain flange 6.4 for liquid, not
The gas of condensation passes through the 6.6 mouthfuls of discharges of exhaust pipe 6.5 and exhaust outlet flange.
Although the application is disclosed as above with embodiment, it is not limited to the protection domain of the application, any ripe
The technical staff for knowing this technology changes and retouches made by not departing from spirit and scope, should all belong to this
The protection domain of application.
Claims (7)
1. it is a kind of can on-line cleaning condenser, including left end bobbin carriage, condenser ontology, cleaning sprayer component, right end bobbin carriage, row
Expect that component, the left end bobbin carriage are welded to connect with the condenser ontology left side, be welded to connect on the right of right end bobbin carriage and condenser ontology,
It is characterized in that：The identical cleaning sprayer component of more sets is provided at the top of the condenser shell, heat exchanger tube is configured in condenser sheet
Position of in the middle part of the body and bottom other than discharge zone, cleaning sprayer component are sprayed by atomizer to the heat exchanger tube of condenser
Cleaning solution is spilt, removes the condensation material of heat exchanger tube surface scale, and cleaning material is discharged by the discharge component of condenser bottom
And cleaning solution.
2. according to claim 1 can on-line cleaning condenser, it is characterized in that：The left end bobbin carriage by left end blind flange,
Left end flange, left end cylinder composition.
3. according to claim 1 can on-line cleaning condenser, it is characterized in that：The condenser ontology by left end tube sheet,
Condenser shell, heat exchanger tube, heat exchange tube supporting plate, inlet flange, air inlet pipe, gas block panel, right end tube sheet composition, condenser ontology
Top is the inlet channel of condenser；Trapezoidal discharge zone is arranged for condensate liquid and uncooled in condenser body bottom portion
Gas discharge channel；Gas block panel is set immediately below condenser air inlet pipe, and gas enters condenser from inlet flange mouth, passes through gear
Gas plate shunt gas, gas uniformly distribute gases into each condensing unit by inlet channel, condensed liquid and not
The gas of condensation is discharged by discharge component.
4. according to claim 3 can on-line cleaning condenser, it is characterized in that：Between the left end tube sheet, right end tube sheet
The heat exchange tube supporting plate that polylith is used to support heat exchanger tube is set, and condenser ontology is divided into multiple independent cold by heat exchange tube supporting plate
Solidifying unit, heat exchange tube supporting plate lower half is provided with dovetail groove corresponding with discharge zone.
5. according to claim 1 can on-line cleaning condenser, it is characterized in that：The cleaning sprayer component shares six
Set is arranged at the top of condenser shell, and each cleaning sprayer component is mounted on the intermediate position of each condensing unit, cleaning spray
Head assembly is made of suction flange, blind flange, mounting flange, inlet tube, atomizer, reducing joint.
6. according to claim 1 can on-line cleaning condenser, it is characterized in that：The right end bobbin carriage by water-in flange,
Water inlet pipe, tube pass partition, right end blind flange, right end flange, right end cylinder, water-output flange, outlet pipe composition, cooling water from
Water-in flange mouth flows into after entering lower water chamber in the heat exchanger tube of lower part tube side, flows into the heat exchange of top tube side again after left end bobbin carriage
In pipe, then flowed out from water-output flange mouth after flowing out to the upper water chamber of right end bobbin carriage.
7. according to claim 1 can on-line cleaning condenser, it is characterized in that：The discharge component is by discharge pipe fitting, gas
Liquid separation chamber, drain pipe, drain flange, exhaust pipe, exhaust flange composition, material is by discharge pipe fitting from condenser body bottom portion
Condensate liquid and uncooled gas be discharged in gas-liquid separation room, liquid is discharged by drain pipe and drain flange for liquid,
Uncooled gas is discharged by exhaust pipe and exhaust outlet flange port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721501739.6U CN207610562U (en) | 2017-11-13 | 2017-11-13 | It is a kind of can on-line cleaning condenser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721501739.6U CN207610562U (en) | 2017-11-13 | 2017-11-13 | It is a kind of can on-line cleaning condenser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207610562U true CN207610562U (en) | 2018-07-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721501739.6U Active CN207610562U (en) | 2017-11-13 | 2017-11-13 | It is a kind of can on-line cleaning condenser |
Country Status (1)
| Country | Link |
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| CN (1) | CN207610562U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114931990A (en) * | 2022-04-19 | 2022-08-23 | 中核核电运行管理有限公司 | Multifunctional condensation collecting device |
-
2017
- 2017-11-13 CN CN201721501739.6U patent/CN207610562U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114931990A (en) * | 2022-04-19 | 2022-08-23 | 中核核电运行管理有限公司 | Multifunctional condensation collecting device |
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