CN207599243U - A hydraulic oil and gas pipeline damage repair device - Google Patents
A hydraulic oil and gas pipeline damage repair device Download PDFInfo
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- CN207599243U CN207599243U CN201721652167.1U CN201721652167U CN207599243U CN 207599243 U CN207599243 U CN 207599243U CN 201721652167 U CN201721652167 U CN 201721652167U CN 207599243 U CN207599243 U CN 207599243U
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Abstract
Description
技术领域technical field
本实用新型属于油气集输技术领域,具体是一种液压式油气管道破损修复装置。The utility model belongs to the technical field of oil and gas gathering and transportation, in particular to a hydraulic oil and gas pipeline damage repair device.
背景技术Background technique
在石油的输送方式中,管道是最常用的输送工具之一,但管道在使用过程中,如果遇到腐蚀穿孔、外力撞击等情况,容易出现破损,导致原油泄漏、管压下降,造成经济损失和生态破坏。由于输油管道内部的液体基本都是可燃性的,不能直接在漏油的状态下焊接,如果焊接不好的话还会存在安全隐患,因此一般不采用焊接的方法进行补漏,而采用机械连接的方法进行临时性的补漏,然后等检修的时候更换管道,这种方式比较稳妥保险,但更换整节管道对成本要求较高,不利于节约成本,因此,出于安全考虑,最好还是能够使用永久性固定的方式来确保管道密封安全。In the way of oil transportation, pipeline is one of the most commonly used transportation tools. However, during the use of the pipeline, if it encounters corrosion, perforation, external force impact, etc., it is prone to damage, resulting in oil leakage, pipe pressure drop, and economic losses. and ecological damage. Since the liquid inside the oil pipeline is basically flammable, it cannot be welded directly in the state of oil leakage. If the welding is not good, there will be safety hazards. Therefore, the method of welding is generally not used to repair leaks, and the method of mechanical connection is used. It is safer and safer to perform temporary leak repair and then replace the pipeline during maintenance, but the cost requirement for replacing the entire section of pipeline is high, which is not conducive to saving costs. Therefore, for safety reasons, it is best to use permanent Permanent fixed way to ensure the safety of pipeline sealing.
实用新型内容Utility model content
针对上述问题,本实用新型提供一种液压式油气管道破损修复装置,通过液压机构将密封部件压紧,然后通过螺栓保持密封状态,必要的时候直接通过焊接的方式保持密封部件的密封性。In view of the above problems, the utility model provides a hydraulic oil and gas pipeline damage repair device, which compresses the sealing parts through a hydraulic mechanism, and then maintains the sealing state through bolts, and directly maintains the sealing performance of the sealing parts by welding when necessary.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种液压式油气管道破损修复装置,包括液压机构、密封部件,所述液压机构包括上压盖、下压盖,上压盖和下压盖为弧形结构的厚金属板,弧形结构的后金属板两端分别设有一段直段,上压盖的左右均设有液压缸,分别作为液压缸一和液压缸二,液压缸一下方连接有液压杆一,液压缸二下方连接有液压杆二,液压杆二下端连接到下压盖侧面,液压杆一末端设有液压杆头,上压盖和下压盖的左端均设有一个T型槽口,液压缸一上设有与T型槽口对应的连接卡扣,液压杆头上设有T型槽口对应的连接卡扣,通过连接卡扣让液压缸一连接到上压盖,通过连接卡扣让液压杆头连接到下压盖;A hydraulic oil and gas pipeline damage repair device, including a hydraulic mechanism and a sealing component, the hydraulic mechanism includes an upper gland and a lower gland, the upper gland and the lower gland are thick metal plates with an arc structure, and the arc structure There is a straight section at both ends of the rear metal plate, and hydraulic cylinders are provided on the left and right sides of the upper gland, which are respectively used as hydraulic cylinder one and hydraulic cylinder two. Rod 2, the lower end of the hydraulic rod 2 is connected to the side of the lower gland, a hydraulic rod head is provided at one end of the hydraulic rod, a T-shaped notch is provided at the left end of the upper gland and the lower gland, and a T-shaped notch is provided on the hydraulic cylinder 1. The connecting buckle corresponding to the T-shaped notch, the hydraulic rod head is provided with a connecting buckle corresponding to the T-shaped notch, the hydraulic cylinder is connected to the upper gland through the connecting buckle, and the hydraulic rod head is connected to the lower gland through the connecting buckle. Gland;
所述密封部件包括上密封板和下密封板,上密封板和下密封板的尺寸相同,均为半圆弧段结构,两端设有一段连接卡扣,连接卡扣上设有螺栓孔,上密封板对应上压盖,下密封板对应下压盖,螺栓孔设有配套使用的连接螺栓。The sealing part includes an upper sealing plate and a lower sealing plate, the upper sealing plate and the lower sealing plate have the same size, both of which are semi-circular arc segment structures, and a connecting buckle is provided at both ends, and a bolt hole is provided on the connecting buckle. The upper sealing plate corresponds to the upper gland, the lower sealing plate corresponds to the lower gland, and the bolt holes are provided with matching connecting bolts.
进一步的,所述下压盖的连接卡扣与上压盖的连接卡扣末端均设有一段斜面,贴合后作为小焊接坡口。Further, the end of the connection buckle of the lower gland and the connection buckle of the upper gland are each provided with a slope, which serves as a small welding groove after being fitted together.
进一步的,所述下压盖和上压盖的侧面两端均设有一段截面为三角形的面,作为大焊接坡口。Further, both ends of the sides of the lower gland and the upper gland are provided with a section of triangular cross-section as a large welding groove.
进一步的,所述下压盖与上压盖的接触面为光滑面,其粗糙度为Ra0.8。Further, the contact surface between the lower gland and the upper gland is a smooth surface with a roughness of Ra0.8.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型通过设置重复使用的液压机构和单独使用的密封部件,两者相配合可以对整个管线进行全面密封,并且可以选择根据管道压力的小和大,分别采用螺栓压紧和焊接密封的方式来实现泄露管道的修补。The utility model is provided with a reusable hydraulic mechanism and a separately used sealing part, and the combination of the two can fully seal the entire pipeline, and can choose to use bolt compression and welding sealing methods according to the small or high pressure of the pipeline. To achieve the repair of leaking pipelines.
附图说明Description of drawings
图1为本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2为压板机构和管道的右视图;Fig. 2 is the right side view of platen mechanism and pipeline;
图3为液压机构的右视图;Fig. 3 is the right view of hydraulic mechanism;
图4为小焊接坡口的结构示意图;Fig. 4 is the structural representation of small welding groove;
图5为大焊接坡口的结构示意图。Fig. 5 is a structural schematic diagram of a large welding groove.
图中:In the picture:
1为液压缸一、2为液压杆一、3为液压缸二、4为液压杆二、5为上压盖、6为下压盖、7为上密封板、8为下密封板、9为连接段、10为螺栓孔、11为连接螺栓、12为连接卡扣、13为液压杆头、14为大焊接坡口、15为小焊接坡口。1 is hydraulic cylinder 1, 2 is hydraulic rod 1, 3 is hydraulic cylinder 2, 4 is hydraulic rod 2, 5 is upper gland, 6 is lower gland, 7 is upper sealing plate, 8 is lower sealing plate, 9 is Connecting section, 10 is a bolt hole, 11 is a connecting bolt, 12 is a connecting buckle, 13 is a hydraulic rod head, 14 is a large welding groove, and 15 is a small welding groove.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1~5所示,一种液压式油气管道破损修复装置,包括液压机构、密封部件,所述液压机构包括上压盖5、下压盖6,上压盖5和下压盖6为弧形结构的厚金属板,弧形结构的后金属板两端分别设有一段直段,上压盖5的左右均设有液压缸,分别作为液压缸一1和液压缸二3,液压缸一1下方连接有液压杆一2,液压缸二3下方连接有液压杆二4,液压杆二4下端连接到下压盖6侧面,液压杆一2末端设有液压杆头13,上压盖5和下压盖6的左端均设有一个T型槽口,液压缸一1上设有T型槽口对应的连接卡扣12,液压杆头上设有T型槽口对应的连接卡扣12,通过连接卡扣12让液压缸一1连接到上压盖5,通过连接卡扣12让液压杆头13连接到下压盖6;所述密封部件包括上密封板7和下密封板8,上密封板7和下密封板8的尺寸相同,均为半圆弧段结构,两端设有一段连接卡扣12,连接卡扣12上设有螺栓孔10,上密封板7对应上压盖5,下密封板8对应下压盖6,螺栓孔10设有配套使用的连接螺栓11。As shown in Figures 1 to 5, a hydraulic oil and gas pipeline damage repair device includes a hydraulic mechanism and a sealing component. The hydraulic mechanism includes an upper gland 5 and a lower gland 6. The upper gland 5 and the lower gland 6 are A thick metal plate with an arc-shaped structure, a straight section is provided at both ends of the back metal plate of the arc-shaped structure, and hydraulic cylinders are provided on the left and right sides of the upper gland 5, which are respectively used as hydraulic cylinder one 1 and hydraulic cylinder two 3, and the hydraulic cylinder The bottom of one 1 is connected with hydraulic rod one 2, the lower part of hydraulic cylinder two 3 is connected with hydraulic rod two 4, the lower end of hydraulic rod two 4 is connected to the side of lower gland 6, the end of hydraulic rod one 2 is provided with hydraulic rod head 13, and the upper gland 5 and the left end of the lower gland 6 are provided with a T-shaped notch, the hydraulic cylinder 1 is provided with a connecting buckle 12 corresponding to the T-shaped notch, and the hydraulic rod head is provided with a connecting buckle corresponding to the T-shaped notch 12. The hydraulic cylinder one 1 is connected to the upper gland 5 through the connecting buckle 12, and the hydraulic rod head 13 is connected to the lower gland 6 through the connecting buckle 12; the sealing parts include the upper sealing plate 7 and the lower sealing plate 8 , the size of the upper sealing plate 7 and the lower sealing plate 8 are the same, both of which are semi-circular arc segment structures, and a section of connecting buckle 12 is provided at both ends, and a bolt hole 10 is provided on the connecting buckle 12, and the upper sealing plate 7 corresponds to the upper pressure The cover 5 and the lower sealing plate 8 correspond to the lower gland 6, and the bolt holes 10 are provided with connecting bolts 11 for supporting use.
所述下压盖6的连接卡扣12与上压盖5的连接卡扣12末端均设有一段斜面,贴合后作为小焊接坡口15,所述下压盖6和上压盖5的侧面两端均设有一段截面为三角形的面,作为大焊接坡口14,小焊接坡口15为V型坡口,大焊接坡口14为带钝边V型坡口。The end of the connecting buckle 12 of the lower gland 6 and the connecting buckle 12 of the upper gland 5 is provided with a section of inclined surface, which is used as a small welding bevel 15 after fitting, and the bottom of the lower gland 6 and the upper gland 5 Both ends of the side are provided with a triangular cross-section as the large welding groove 14, the small welding groove 15 is a V-shaped groove, and the large welding groove 14 is a V-shaped groove with a blunt edge.
所述下压盖6与上压盖5的接触面为光滑面,其粗糙度为Ra0.8,确保贴合面紧贴,提高密封效果。The contact surface between the lower gland 6 and the upper gland 5 is a smooth surface with a roughness of Ra0.8, which ensures that the bonding surfaces are in close contact and improves the sealing effect.
本实用新型的使用方法如下:The using method of the present utility model is as follows:
在管道出现破损,尤其是环状裂缝,难以通过常规的点焊或者局部封堵的方式进行封堵的时候,首先关闭输油管道并清理其表面的漏油,然后将上密封板7和下密封板8套在输油管道上,再将上压盖5和下压盖6跨过输油管道,将液压缸一1和液压杆头13调整到与上压盖5和下压盖6合适的间距,将其对准并安装到上压盖5和下压盖6之中,然后启动液压缸的控制装置,压紧上密封板7和下密封板8,如果输油管道所对应的压力不大,则通过连接螺栓11穿过螺栓孔10进行固定,如果输油管道所对应的压力较大,则还需要通过焊接的方式,将小焊接坡口15和大焊接坡口14都通过焊接,进一步实现固定,需要注意的是,此时由于连接螺栓11与连接段9的接触面时候没有实现焊接的,因此还需要在此设置密封垫,或者采用不带有螺栓孔10的上密封板7和下密封板8来进行密封,单纯只采用焊接的方式连接固定。When the pipeline is damaged, especially the annular crack, and it is difficult to seal it by conventional spot welding or partial sealing, first close the oil pipeline and clean up the oil leakage on its surface, and then seal the upper sealing plate 7 and the lower sealing plate 7. The plate 8 is set on the oil pipeline, and then the upper gland 5 and the lower gland 6 are crossed over the oil pipeline, and the hydraulic cylinder one 1 and the hydraulic rod head 13 are adjusted to a suitable distance from the upper gland 5 and the lower gland 6, and the It is aligned and installed into the upper gland 5 and the lower gland 6, and then the control device of the hydraulic cylinder is activated to compress the upper sealing plate 7 and the lower sealing plate 8. If the corresponding pressure of the oil pipeline is not large, the The connecting bolts 11 pass through the bolt holes 10 for fixing. If the pressure corresponding to the oil pipeline is relatively high, it is necessary to weld both the small welding groove 15 and the large welding groove 14 to further realize the fixing. It should be noted that at this time, since the contact surface between the connecting bolt 11 and the connecting section 9 has not been welded, it is necessary to set a gasket here, or use an upper sealing plate 7 and a lower sealing plate 8 without bolt holes 10 To seal, simply connect and fix by welding.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all without departing from the technical solution of the utility model Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721652167.1U CN207599243U (en) | 2017-12-01 | 2017-12-01 | A hydraulic oil and gas pipeline damage repair device |
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| CN201721652167.1U CN207599243U (en) | 2017-12-01 | 2017-12-01 | A hydraulic oil and gas pipeline damage repair device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109538875A (en) * | 2018-12-04 | 2019-03-29 | 江苏核电有限公司 | A kind of low pressure pipeline branch pipe connection device for plugging and its blocking method |
| CN113983276A (en) * | 2021-10-12 | 2022-01-28 | 国家管网集团川气东送天然气管道有限公司 | Damaged repair equipment of oil gas pipeline |
-
2017
- 2017-12-01 CN CN201721652167.1U patent/CN207599243U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109538875A (en) * | 2018-12-04 | 2019-03-29 | 江苏核电有限公司 | A kind of low pressure pipeline branch pipe connection device for plugging and its blocking method |
| CN109538875B (en) * | 2018-12-04 | 2024-04-09 | 江苏核电有限公司 | Plugging device and plugging method for low-pressure pipeline branch pipe joint |
| CN113983276A (en) * | 2021-10-12 | 2022-01-28 | 国家管网集团川气东送天然气管道有限公司 | Damaged repair equipment of oil gas pipeline |
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