CN207596924U - A kind of vertical cooling furnace of sinter air-draft-type - Google Patents
A kind of vertical cooling furnace of sinter air-draft-type Download PDFInfo
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Abstract
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技术领域technical field
本实用新型涉及一种烧结矿冷却机,具体涉及一种烧结矿抽风式竖式冷却炉,属于炼铁领域和环保领域。The utility model relates to a sintered ore cooling machine, in particular to a sintered ore draft type vertical cooling furnace, which belongs to the fields of ironmaking and environmental protection.
背景技术Background technique
近年来,随着我国能源消耗与环境保护关系的日益紧张,节能环保受到全社会的重视,并使其成为建立资源节约型、环境友好型社会的关键举措。节能环保工作涉及方方面面,工业领域的节能环保是节能环保工作的重点和难点,特别是对于能耗高环境污染大的钢铁行业。烧结工序能耗约占钢铁企业总能耗的15%,仅次于炼铁工序而居第二位。当前,我国大中型钢铁企业生产1吨烧结矿产生的余热资源总量约为1.44GJ,回收利用率仅为35%~45%。以2014年计(烧结矿产量8.91亿吨),尚有约8亿GJ的烧结余热资源没有得到回收利用,造成资源浪费的同时也形成了严重的环境污染。因此,烧结过程余热资源高效回收与利用成为烧结工序节能环保的重要方向和途径。In recent years, with the increasingly tense relationship between energy consumption and environmental protection in my country, energy conservation and environmental protection have been valued by the whole society, making it a key measure to establish a resource-saving and environment-friendly society. Energy conservation and environmental protection work involves all aspects. Energy conservation and environmental protection in the industrial field is the focus and difficulty of energy conservation and environmental protection work, especially for the steel industry with high energy consumption and heavy environmental pollution. The energy consumption of the sintering process accounts for about 15% of the total energy consumption of iron and steel enterprises, ranking second only to the iron-making process. At present, the total amount of waste heat resources produced by 1 ton of sinter produced by large and medium-sized iron and steel enterprises in my country is about 1.44GJ, and the recycling rate is only 35% to 45%. In 2014 (891 million tons of sinter output), about 800 million GJ of sinter waste heat resources have not been recycled, resulting in waste of resources and serious environmental pollution. Therefore, the efficient recovery and utilization of waste heat resources in the sintering process has become an important direction and approach for energy saving and environmental protection in the sintering process.
烧结过程余热资源主要由两部分组成:一部分是烧结矿显热,约占余热资源总量的70%;另一部是烧结烟气显热,约占余热资源总量的30%。比较而言,烧结矿显热数量较大,品质较高;而烧结烟气显热数量较小,品质较低。基于此,烧结矿显热的高效回收与利用是整个烧结余热回收与利用的核心与重点。The waste heat resources in the sintering process are mainly composed of two parts: one is the sensible heat of sintering ore, accounting for about 70% of the total waste heat resources; the other is the sensible heat of sintering flue gas, accounting for about 30% of the total waste heat resources. Comparatively speaking, the sensible heat quantity of sintering ore is large and the quality is high; while the sensible heat quantity of sintering flue gas is small and the quality is low. Based on this, the efficient recovery and utilization of sinter sensible heat is the core and focus of the entire sinter waste heat recovery and utilization.
目前,烧结矿冷却主要采用的是基于大风快冷、一次性装卸冷却原理的传统带式冷却机或环式冷却机。不管采用哪种冷却方式,冷却机都存在漏风率大,风机耗电高,显热回收率低,锅炉热效率低等问题。换言之,在当前市场对烧结生产节能降耗与绿色制造要求越来越严格的大环境下,原来设备结构已经很难实现烧结矿显热高效回收与利用。因此,突破传统环式冷却或带式冷却的局限,开发出一种烧结矿显热高效回收的工艺和技术装备,已是烧结行业节能环保的必由之路。At present, the sinter cooling mainly adopts the traditional belt cooler or ring cooler based on the principle of high wind quick cooling and one-time loading and unloading cooling. No matter which cooling method is used, the cooling machine has problems such as large air leakage rate, high power consumption of the fan, low recovery rate of sensible heat, and low thermal efficiency of the boiler. In other words, in the current environment where the market has increasingly stringent requirements for energy saving and green manufacturing in sintering production, it is difficult for the original equipment structure to realize efficient recovery and utilization of sensible heat of sintering ore. Therefore, it is the only way for the sinter industry to save energy and protect the environment by breaking through the limitations of traditional ring cooling or belt cooling and developing a process and technical equipment for efficient recovery of sinter sensible heat.
实用新型内容Utility model content
针对上述现有技术的不足,本实用新型通过对国内外烧结矿显热回收方面大量的研究工作,提出了一种烧结矿抽风式循环冷却工艺,并根据该工艺开发了一种烧结矿抽风式竖式冷却炉。该竖式冷却炉具有烧结矿冷却速度慢,吨耗冷却风量小,废气量相对较小,废气温度高,锅炉热效率高,冷却废气全部可被锅炉利用,烧结矿显热回收率一般可达70%左右的冷却特点,且该竖式冷却炉采用抽风式冷却,无废气外排,基本无粉尘排放,环保效果好。Aiming at the deficiencies of the above-mentioned prior art, the utility model proposes a sinter draft circulation cooling process based on a large amount of research work on the sensible heat recovery of sinter at home and abroad, and develops a sinter draft circulation cooling process according to this process. Vertical cooling furnace. The vertical cooling furnace has the advantages of slow sinter cooling speed, small cooling air volume per ton consumption, relatively small waste gas volume, high waste gas temperature, high boiler thermal efficiency, all cooling waste gas can be used by the boiler, and the sensible heat recovery rate of sinter can generally reach 70% The cooling characteristics of about %, and the vertical cooling furnace adopts draft cooling, no waste gas is discharged outside, basically no dust discharge, and the environmental protection effect is good.
根据本实用新型的第一种实施方案,提供一种烧结矿抽风式竖式冷却炉:According to the first embodiment of the utility model, a sintered ore draft type vertical cooling furnace is provided:
一种烧结矿抽风式竖式冷却炉,该竖式冷却炉包括料仓、塔体、进风排料装置、排料设备。塔体包括塔顶、塔壁、塔底。塔顶设置在塔壁的顶部。塔底设置在塔壁底部。料仓设置在塔顶的上方并与塔体内部连通。进风排料装置设置在塔底的下方并与塔体内部连通。排料设备设置在进风排料装置的下方。塔顶或塔壁上部设有抽风式热风出口。A draft-type vertical cooling furnace for sintered ore, the vertical cooling furnace includes a feed bin, a tower body, an air inlet and discharge device, and a discharge device. The tower body includes a tower top, a tower wall and a tower bottom. The tower top is arranged on top of the tower wall. The tower bottom is arranged at the bottom of the tower wall. The feed bin is arranged above the top of the tower and communicates with the inside of the tower body. The air inlet and discharge device is arranged below the bottom of the tower and communicates with the inside of the tower body. The discharge equipment is arranged below the air intake and discharge device. The top of the tower or the upper part of the tower wall is provided with an exhaust type hot air outlet.
在本实用新型中,该竖式冷却炉还包括料封布料管。料封布料管的顶部与料仓连接,料封布料管伸入塔体内。In the utility model, the vertical cooling furnace also includes a material sealing material distribution pipe. The top of the material seal distribution pipe is connected with the feed bin, and the material seal distribution pipe extends into the tower body.
优选的是,料封布料管的长度为塔体高度的30-70%,优选为40-65%,更优选为50-60%。Preferably, the length of the sealing material distribution pipe is 30-70% of the height of the tower body, preferably 40-65%, more preferably 50-60%.
在本实用新型中,所述进风排料装置为空心管状结构,进风排料装置侧壁为百叶窗结构,或孔板结构,或其他隔料通风结构。In the present utility model, the air inlet and discharge device is a hollow tubular structure, and the side wall of the air inlet and discharge device is a louver structure, or an orifice structure, or other material separation and ventilation structures.
在本实用新型中,该竖式冷却炉还包括排料溜槽,排料溜槽设置在排料设备的下方。In the utility model, the vertical cooling furnace also includes a discharge chute, and the discharge chute is arranged below the discharge device.
优选的是,排料溜槽的顶部与塔底的底部连接,进风排料装置和排料设备位于排料溜槽和塔底组成的空间内。排料溜槽的底部设有排料口,排料溜槽的侧壁上设有冷风进口。Preferably, the top of the discharge chute is connected to the bottom of the tower bottom, and the air intake and discharge device and the discharge equipment are located in the space formed by the discharge chute and the tower bottom. A discharge port is provided at the bottom of the discharge chute, and a cold air inlet is provided on the side wall of the discharge chute.
在本实用新型中,该竖式冷却炉还包括物流气流控制装置。物流气流控制装置设置在塔体内。物流气流控制装置包括顶板和支撑结构。支撑结构设置在塔底上并位于塔底的中心位置。顶板设置在支撑结构的上方。In the utility model, the vertical cooling furnace also includes a material flow control device. The logistics air flow control device is arranged in the tower body. The logistics airflow control device includes a roof and a support structure. The supporting structure is arranged on the bottom of the tower and is located at the center of the bottom of the tower. A roof is disposed above the support structure.
优选的是,物流气流控制装置位于料仓的正下方。Preferably, the material flow control device is located directly below the silo.
在本实用新型中,该竖式冷却炉还包括边部气流调节装置。边部气流调节装置为环形结构,边部气流调节装置设置在塔壁上。优选的是,边部气流调节装置设置在塔壁的中下部。In the utility model, the vertical cooling furnace also includes a side airflow regulating device. The side airflow regulating device is in a ring structure, and the side airflow regulating device is arranged on the tower wall. Preferably, the edge air flow regulating device is arranged at the middle and lower part of the tower wall.
在本实用新型中,该竖式冷却炉还包括中心气流调节装置。中心气流调节装置为环形结构,中心气流调节装置设置在支撑结构的外部侧壁上。优选的是,中心气流调节装置设置在支撑结构的中上部。In the utility model, the vertical cooling furnace also includes a central airflow regulating device. The central airflow adjustment device is an annular structure, and the central airflow adjustment device is arranged on the outer side wall of the supporting structure. Preferably, the central airflow adjustment device is arranged at the middle and upper part of the support structure.
在本实用新型中,该竖式冷却炉的塔底设有多个进风排料装置,优选为4-60个进风排料装置,进一步优选为6-40个进风排料装置,更优选为18-36个进风排料装置。In the utility model, the tower bottom of the vertical cooling furnace is provided with a plurality of air intake and discharge devices, preferably 4-60 air intake and discharge devices, more preferably 6-40 air intake and discharge devices, and more preferably 6-40 air intake and discharge devices. It is preferably 18-36 air inlet and discharge devices.
作为优选,多个进风排料装置均匀的设置在塔底的圆周方向。Preferably, a plurality of air inlet and discharge devices are evenly arranged in the circumferential direction of the bottom of the tower.
作为优选,多个进风排料装置在从塔底的中心到边缘设置成多圈,优选为1-4圈,更优选为2-3圈。更优选的是,塔底外圈上的进风排料装置多于塔底内圈上的进风排料装置,进风排料装置的个数在塔底从外到内逐圈递减。每一个进风排料装置的下方均分别设有一个排料设备。Preferably, a plurality of air inlet and discharge devices are arranged in multiple turns from the center to the edge of the tower bottom, preferably 1-4 turns, more preferably 2-3 turns. More preferably, there are more air inlet and discharge devices on the outer ring of the tower bottom than on the inner ring of the tower bottom, and the number of air inlet and discharge devices decreases from outside to inside at the bottom of the tower. A discharge device is respectively provided below each air inlet and discharge device.
该竖式冷却炉还包括辅助进风通道,辅助进风通道设置在塔底上并且贯穿塔底。The vertical cooling furnace also includes an auxiliary air inlet channel, which is arranged on the bottom of the tower and runs through the bottom of the tower.
优选的是,辅助进风通道为异形结构或多边形结构或环形结构或圆锥多孔结构。Preferably, the auxiliary air inlet channel is a special-shaped structure or a polygonal structure or a ring structure or a conical porous structure.
更优选的是,辅助进风通道为圆锥结构,锥面为百叶窗或多孔板。辅助进风通道为平板结构,辅助进风通道的下方与塔底外部连通,辅助进风通道的顶面为多孔板。辅助进风通道的顶面可以与塔底的上表面平齐,也可以低于塔底的上表面,还可以高于塔底的上表面。也就是说,辅助进风通道的顶面可以在塔底上表面的上方,也可以在塔底上表面的下方,还可以在塔底厚度方向的中间。More preferably, the auxiliary air inlet channel is a conical structure, and the conical surface is a louver or a perforated plate. The auxiliary air inlet channel is a flat plate structure, the lower part of the auxiliary air inlet channel communicates with the outside of the tower bottom, and the top surface of the auxiliary air inlet channel is a perforated plate. The top surface of the auxiliary air inlet channel can be flush with the upper surface of the tower bottom, also can be lower than the upper surface of the tower bottom, and can also be higher than the upper surface of the tower bottom. That is to say, the top surface of the auxiliary air inlet channel can be above the upper surface of the tower bottom, or below the upper surface of the tower bottom, or in the middle of the thickness direction of the tower bottom.
辅助进风通道为环形结构,辅助进风通道顶部和侧壁均为百叶窗或者多孔板。The auxiliary air inlet channel is a ring structure, and the top and side walls of the auxiliary air inlet channel are louvers or perforated plates.
除了进风排料装置,在塔底上开设辅助进风通道,该辅助进风通道与进风排料装置互相不干涉,冷却风除了通过进风排料装置进入塔体内,还可以通过辅助进风通道进入塔体内。优选地,辅助进风通道开设在底板上与进风排料装置互相不干涉的位置上,只能使冷却气流通过,而不能使物料通过;优选地,辅助进风通道为异形结构或多边形结构或环形结构或圆形多孔结构。优选地,辅助进风通道可以设置一个或多个。In addition to the air inlet and discharge device, an auxiliary air inlet channel is set on the bottom of the tower. The auxiliary air inlet channel and the air inlet and discharge device do not interfere with each other. The wind channel enters the tower body. Preferably, the auxiliary air inlet channel is opened on the bottom plate at a position where the air inlet and discharge device does not interfere with each other, and only the cooling air can pass through, but not the material; preferably, the auxiliary air inlet channel is a special-shaped structure or a polygonal structure Or ring structure or circular porous structure. Preferably, one or more auxiliary air intake passages can be provided.
在本实用新型中,所述排料设备为移动板式排料设备、板式给料机或电振给料机。In the present utility model, the discharge device is a movable plate type discharge device, a plate type feeder or an electric vibrating feeder.
优选的是,移动板式排料设备包括驱动装置、移动板、支架、推拉杆。支架设置在进风排料装置的下方并且位于排料溜槽内,移动板设置在支架上,驱动装置设置在排料溜槽的外侧,推拉杆一端连接驱动装置,推拉杆的另一端穿过排料溜槽与移动板连接。作为优选,移动板式排料设备还包括挡板,挡板设置在移动板的上方并且与支架固定连接。Preferably, the moving plate type discharge equipment includes a driving device, a moving plate, a bracket, and a push-pull rod. The bracket is set under the air inlet and discharge device and is located in the discharge chute, the moving plate is set on the bracket, the drive device is set outside the discharge chute, one end of the push-pull rod is connected to the drive device, and the other end of the push-pull rod passes through the discharge chute The chute is connected with the moving plate. Preferably, the movable plate type discharge device further includes a baffle, which is arranged above the movable plate and is fixedly connected with the support.
优选的是,该竖式冷却炉还包括测温元件。测温元件设置在进风排料装置的侧壁上。优选的是,测温元件设置在进风排料装置的侧壁上并且伸入到进风排料装置的内部。作为优选,测温元件为热电偶温度传感器。Preferably, the vertical cooling furnace further includes a temperature measuring element. The temperature measuring element is arranged on the side wall of the air inlet and discharge device. Preferably, the temperature measuring element is arranged on the side wall of the air inlet and discharge device and protrudes into the inside of the air inlet and discharge device. Preferably, the temperature measuring element is a thermocouple temperature sensor.
优选的是,所述进风排料装置为多边形或圆形横截面的柱状结构。Preferably, the air inlet and discharge device is a columnar structure with a polygonal or circular cross section.
优选的是,塔底上设有多个辅助进风通道,优选为1-20个,更优选为2-10个,进一步优选为3-8个。Preferably, the bottom of the tower is provided with a plurality of auxiliary air inlet channels, preferably 1-20, more preferably 2-10, even more preferably 3-8.
优选的是,所述塔底为平板结构或锥底结构(即,上口大于下口的锥筒结构)。塔顶为锥顶结构(即,上口小于下口的锥筒结构)。Preferably, the bottom of the tower is a plate structure or a cone-bottom structure (that is, a cone structure in which the upper port is larger than the lower port). The top of the tower is a cone top structure (that is, the cone structure with the upper opening smaller than the lower opening).
作为优选,所述物流气流控制装置的顶板为平顶结构或锥顶结构。优选的是,顶板的侧部设有百叶窗出气环,顶板的底部设有物流气流控制装置进气口。Preferably, the top plate of the logistics airflow control device is a flat top structure or a cone top structure. Preferably, the side of the top plate is provided with a louver air outlet ring, and the bottom of the top plate is provided with an air inlet of the logistics airflow control device.
作为优选,边部气流调节装置和/或中心气流调节装置上设有穿气孔。优选的是,边部气流调节装置和中心气流调节装置的顶部和底部均设有穿气孔。作为优选,边部气流调节装置和中心气流调节装置的顶部和底部在圆周方向上从外到内分别独立地设有多圈穿气孔,优选为1-10圈穿气孔,更优选为2-4圈穿气孔。Preferably, air holes are provided on the side airflow regulating device and/or the central airflow regulating device. Preferably, both the top and the bottom of the side airflow adjustment device and the central airflow adjustment device are provided with air holes. As preferably, the top and the bottom of the edge airflow adjustment device and the central airflow adjustment device are independently provided with multiple circles of air holes from outside to inside in the circumferential direction, preferably 1-10 circles of air holes, more preferably 2-4 Circle the air hole.
优选的是,该竖式冷却炉还包括控制系统。控制系统连接排料设备和测温元件,并且控制系统分别独立地控制每一个进风排料装置下方排料设备的驱动装置。Preferably, the shaft cooling furnace further includes a control system. The control system is connected with the discharge device and the temperature measuring element, and the control system independently controls the driving device of the discharge device under each air inlet discharge device.
根据本实用新型的第二种实施方案,提供一种烧结矿的冷却方法:According to the second embodiment of the present utility model, a kind of cooling method of sintered ore is provided:
一种烧结矿的冷却方法,该方法包括以下步骤:A method for cooling sintered ore, the method comprising the following steps:
1)热烧结矿通过料仓进入到塔体内,烧结矿在重力作用下自上而下连续流动,进入竖式冷却炉进行冷却;1) The hot sinter enters the tower body through the silo, and the sinter flows continuously from top to bottom under the action of gravity, and enters the vertical cooling furnace for cooling;
2)冷却风从进风排料装置,或者从进风排料装置和辅助进风通道,进入塔体内,冷却风与塔体内的烧结矿进行热交换,之后,从抽风式热风出口通过抽风机排出;2) The cooling air enters the tower body from the air inlet and discharge device, or from the air inlet and discharge device and the auxiliary air inlet channel, and the cooling air exchanges heat with the sinter in the tower body, and then passes through the exhaust fan from the draft hot air outlet discharge;
3)烧结矿在竖式冷却炉冷却后,从进风排料装置排出到排料设备上。3) After the sinter is cooled in the vertical cooling furnace, it is discharged from the air inlet and discharge device to the discharge device.
根据本实用新型的第三种实施方案,提供一种烧结矿的冷却方法:According to a third embodiment of the present utility model, a cooling method for sintered ore is provided:
一种烧结矿的冷却方法,该方法包括以下步骤:A method for cooling sintered ore, the method comprising the following steps:
1)热烧结矿通过料仓、料封布料管进入到塔体内,落在物流气流控制装置上,烧结矿在重力作用下从物流气流控制装置的四周自上而下连续流动,进入竖式冷却炉进行冷却;1) The hot sinter enters the tower body through the silo and material seal distribution pipe, and falls on the logistics airflow control device. Under the action of gravity, the sinter flows continuously from top to bottom around the logistics airflow control device and enters the vertical cooling system. furnace for cooling;
2)冷却风从排料溜槽侧壁上的冷风进口进入排料溜槽内,然后从进风排料装置,或者从进风排料装置和辅助进风通道,进入塔体内,冷却风与塔体内的烧结矿进行热交换;或者,冷却风从排料溜槽侧壁上的冷风进口进入塔体内,冷却风与塔体内的烧结矿进行热交换,一部分冷却风穿过烧结矿从烧结矿的料面上方进入塔体上部的空腔内,另一部分冷却风穿过烧结矿从边部气流调节装置和/或中心气流调节装置进入塔体上部的空腔内;之后,从抽风式热风出口通过抽风机排出;2) The cooling air enters the discharge chute from the cold air inlet on the side wall of the discharge chute, and then enters the tower from the air inlet and discharge device, or from the air inlet and discharge device and the auxiliary air inlet channel, and the cooling air and the tower body or, the cooling air enters the tower body from the cold air inlet on the side wall of the discharge chute, and the cooling air exchanges heat with the sintering ore in the tower body, and part of the cooling air passes through the sintering ore from the material surface of the sintering ore The upper part of the cooling air enters the upper cavity of the tower body, and the other part of the cooling air passes through the sintered ore and enters the upper cavity of the tower body from the side air flow adjustment device and/or the central air flow adjustment device; discharge;
3)烧结矿在竖式冷却炉冷却后,从一个或多个进风排料装置排出到排料设备上,排料设备上的烧结矿落入排料溜槽,从排料溜槽的排料口排出。3) After the sinter is cooled in the vertical cooling furnace, it is discharged from one or more air inlet and discharge devices to the discharge device, and the sinter on the discharge device falls into the discharge chute, and is discharged from the discharge port of the discharge chute discharge.
在上述方法中,步骤3)具体为:烧结矿在竖式冷却炉冷却后,控制系统根据每一个进风排料装置上的测温元件监测各个进风排料装置位置处烧结矿的温度;In the above method, step 3) is specifically: after the sinter is cooled in the vertical cooling furnace, the control system monitors the temperature of the sinter at the position of each air inlet and discharge device according to the temperature measuring element on each air inlet and discharge device;
如果达到排放要求,控制系统控制相应进风排料装置下方排料设备的驱动装置,驱动装置驱动相应的移动板移动,从而排出该进风排料装置位置处的烧结矿;烧结矿通过排料设备落入排料溜槽,从排料溜槽的排料口排出;优选的是,排料时,控制系统通过测温元件同时检测该进风排料装置位置处烧结矿的温度,如果温度高于排放要求,控制系统控制驱动装置停止移动板的移动;If the discharge requirements are met, the control system controls the driving device of the discharge equipment below the corresponding air intake and discharge device, and the drive device drives the corresponding moving plate to move, thereby discharging the sinter at the position of the air intake and discharge device; the sinter passes through the discharge The equipment falls into the discharge chute and is discharged from the discharge port of the discharge chute; preferably, when discharging, the control system simultaneously detects the temperature of the sinter at the position of the air inlet and discharge device through the temperature measuring element, if the temperature is higher than Emission requirements, the control system controls the driving device to stop the movement of the moving plate;
如果没有达到排放要求,则该进风排料装置位置处不进行排料。If the discharge requirements are not met, no discharge will be performed at the position of the air intake and discharge device.
在本实用新型中,竖式冷却炉采用抽风式,竖式冷却炉内始终保持负压,循环风机在热风富集区产生负压,来将其内的热风抽走。In the utility model, the vertical cooling furnace adopts the suction type, and the negative pressure is always maintained in the vertical cooling furnace, and the circulating fan generates negative pressure in the hot air enrichment area to draw away the hot air in it.
在本实用新型中,一般而言,该竖式冷却炉主要由料仓、料封布料管、塔体、进风排料装置、排料设备及抽风式热风出口组成。料仓、料封布料管组成均匀进料系统,热烧结矿进入料仓后,在重力作用下进入料封布料管,然后从料封布料管流出,进入由塔顶、塔壁和塔底组成的塔体内,在塔体内自然堆积;冷却风通过进风排料装置侧壁的百叶窗进入塔体堆积的烧结矿内,对烧结矿进行冷却;冷却后的烧结矿在重力作用下流入到进风排料装置内,进风排料装置沿塔底的圆周方向均匀布置若干个,保证了通过进风排料装置的烧结矿可以均匀地向下流动;每个进风排料装置下端都连接一排料设备,通过排料设备可以控制每个进风排料装置的排料速度。进入塔体的冷却风经过与热烧结矿的换热之后,将热烧结矿冷却至150℃以下,而自身被加热到较高的温度成为热风,热风穿过料层后通过料层顶端的料面,进入塔体上端的无料区,然后再通过抽风机从抽风式热风出口排出,进入后续余热发电系统。In the utility model, generally speaking, the vertical cooling furnace is mainly composed of a silo, a material sealing material distribution pipe, a tower body, an air inlet and discharge device, a material discharge device and an exhaust type hot air outlet. The silo and material seal distribution pipe form a uniform feeding system. After the hot sintered ore enters the silo, it enters the material seal distribution pipe under the action of gravity, and then flows out from the material seal distribution pipe, and enters the tower top, tower wall and tower bottom. The tower body is naturally accumulated in the tower body; the cooling air enters the sinter accumulated in the tower body through the louvers on the side wall of the air inlet and discharge device, and cools the sinter; the cooled sinter flows into the air inlet under the action of gravity. In the discharge device, several air inlet and discharge devices are evenly arranged along the circumferential direction of the tower bottom to ensure that the sinter passing through the air inlet and discharge device can flow down evenly; the lower end of each air inlet and discharge device is connected to a Discharging equipment, through which the discharging speed of each air inlet and discharging device can be controlled. After the cooling air entering the tower body undergoes heat exchange with the hot sinter, it cools the hot sinter to below 150°C, and itself is heated to a higher temperature to become hot air. The hot air passes through the material layer and then passes through the material layer at the top It enters the material-free area at the upper end of the tower body, and then is discharged from the suction-type hot air outlet through the exhaust fan, and then enters the subsequent waste heat power generation system.
塔体位于料仓下方,塔体内部从上到下被分为热风富集区和冷却区,是热风富集和热烧结矿冷却的地方。其中上部的热风富集区主要是与热烧结矿进行热交换后产生的热风富集的场所,下部的冷却区是热烧结矿与冷却风进行逆流热交换的场所。由于该竖式冷却炉为抽风式,抽风机在塔体内料面上方的热风富集区产生负压,将塔体内的热风抽走。由于热风富集区负压的原因,为了防止冷却风从料仓、料封布料管内进入塔体内部,故需要提高料封布料管的高度,料封布料管的高度(或长度)为塔体高度的30-70%,优选为40-65%,更优选为50-60%,即料封布料管的高度高于塔体内冷却区的高度。一般的,料封布料管的高度为1m-10m,再优选地,高度为4-8m。The tower body is located below the silo, and the inside of the tower body is divided into a hot air enrichment area and a cooling area from top to bottom, which is where the hot air is enriched and the hot sinter is cooled. The hot air enrichment area in the upper part is mainly the hot air enrichment place generated after heat exchange with the hot sintered ore, and the lower cooling area is the place where the hot sintered ore and the cooling air conduct countercurrent heat exchange. Since the vertical cooling furnace is of the suction type, the suction fan generates negative pressure in the hot air enrichment area above the material surface in the tower body, and draws away the hot air in the tower body. Due to the negative pressure in the hot air enrichment area, in order to prevent the cooling air from entering the tower body from the silo and the material seal distribution pipe, it is necessary to increase the height of the material seal distribution pipe. The height (or length) of the material seal distribution pipe is the tower body 30-70% of the height, preferably 40-65%, more preferably 50-60%, that is, the height of the material seal distribution pipe is higher than the height of the cooling zone in the tower. Generally, the height of the sealing and distributing pipe is 1m-10m, and more preferably, the height is 4-8m.
进风排料装置位于塔体下部,其主要作用是为烧结矿提供排出通道,同时为冷却风提供进入塔体的通道。进风排料装置的结构可以为多边形或圆形等多种形状横截面的柱状结构。为了让气流和物料流更加均匀,本实用新型中可设置多个进风排料装置,多个进风排料装置均匀的设置在塔底的圆周方向,作为优选,多个进风排料装置在从塔底的中心到边缘设置成多圈,一般塔底外圈上的进风排料装置的数量多于塔底内圈上的进风排料装置。进风排料装置的侧壁为百叶窗结构,冷却风通过进风排料装置侧壁的百叶窗进入塔体堆积的烧结矿内,对烧结矿进行冷却,冷却后的烧结矿在重力作用下流入到进风排料装置内,随后通过排料设备排出。The air inlet and discharge device is located at the lower part of the tower body, and its main function is to provide a discharge channel for the sintered ore, and at the same time provide a channel for the cooling air to enter the tower body. The structure of the air inlet and discharge device can be a columnar structure with various cross-sections such as polygonal or circular. In order to make the air flow and material flow more uniform, multiple air inlet and discharge devices can be set in the utility model, and multiple air inlet and discharge devices are evenly arranged in the circumferential direction of the tower bottom. As a preference, multiple air inlet and discharge devices It is arranged in multiple circles from the center to the edge of the tower bottom. Generally, the number of air inlet and discharge devices on the outer ring of the tower bottom is more than that on the inner ring of the tower bottom. The side wall of the air inlet and discharge device is a louver structure, and the cooling air enters the sinter accumulated in the tower through the louvers on the side wall of the air inlet and discharge device to cool the sinter, and the cooled sinter flows into the Into the air discharge device, and then discharged through the discharge equipment.
在本实用新型中,该竖式冷却炉还包括设置在排料设备下方的排料溜槽。排料溜槽的作用主要是将排料设备排出的烧结矿集中,然后通过排料口排出。当该竖式冷却炉用于循环冷却系统时,排料溜槽的顶部则与塔体底部连接,进风排料装置和排料设备位于排料溜槽和塔底组成的空间内,同时在排料溜槽的侧壁上设置冷风进口,循环冷却风从冷风进口进入排料溜槽,再经由进风排料装置进入塔体内部对烧结矿进行冷却。In the present invention, the vertical cooling furnace also includes a discharge chute arranged under the discharge device. The function of the discharge chute is mainly to concentrate the sinter discharged from the discharge equipment, and then discharge it through the discharge port. When the vertical cooling furnace is used in a circulating cooling system, the top of the discharge chute is connected to the bottom of the tower body, and the air inlet and discharge device and discharge equipment are located in the space formed by the discharge chute and the bottom of the tower. A cold air inlet is provided on the side wall of the chute, and the circulating cooling air enters the discharge chute from the cold air inlet, and then enters the inside of the tower through the air inlet and discharge device to cool the sinter.
在本实用新型中,为了让气流和物料流更均匀,该竖式冷却炉还包括设置在塔体内部的物流气流控制装置。物流气流控制装置包括设置在塔底中心位置的支撑结构和设置在支撑结构上方的顶板,顶板为平顶结构或锥顶结构。顶板的侧部设有百叶窗出气环,顶板的底部设有物流气流控制装置进气口。增设物流气流控制装置后,可以使中心物料向外侧分流,可以使气流与物料流更均匀,减少冷却死区。而顶板侧部百叶窗出气环的设置,可以减少内圈进风排料装置进入塔内冷却风的阻力,更加有利于塔内气流分布的均匀性。In the utility model, in order to make the air flow and material flow more uniform, the vertical cooling furnace also includes a material flow control device arranged inside the tower body. The material flow control device includes a support structure arranged at the center of the bottom of the tower and a top plate arranged above the support structure, and the top plate is a flat top structure or a cone top structure. The side of the top plate is provided with a louver air outlet ring, and the bottom of the top plate is provided with an air inlet of the logistics airflow control device. After adding the logistics airflow control device, the central material can be diverted to the outside, which can make the air and material flow more uniform and reduce the cooling dead zone. The setting of the air outlet ring of the louvers on the side of the top plate can reduce the resistance of the inner ring air inlet and discharge device into the cooling air in the tower, which is more conducive to the uniformity of air distribution in the tower.
在本实用新型中,为了让气流更均匀,该竖式冷却炉还包括设置在塔壁上的边部气流调节装置和设置在物流气流控制装置的支撑结构外部侧壁上的中心气流调节装置。边部气流调节装置和中心气流调节装置的顶部和底部在圆周方向上从外到内分别独立地设有多圈穿气孔。增设边部气流调节装置和中心气流调节装置后,可以使边部冷却风及中心冷却风能够向中间流动,可以使气流更加均匀,防止了由于气流通过物料路径短或者边缘效应造成的冷却气流过多地从边部或者中心流出,从而造成的中间物料冷却风少而冷却不好的效果。In the utility model, in order to make the air flow more uniform, the vertical cooling furnace also includes an edge air flow adjustment device arranged on the tower wall and a central air flow adjustment device arranged on the outer side wall of the support structure of the logistics air flow control device. The tops and bottoms of the side airflow adjustment device and the central airflow adjustment device are independently provided with multiple circles of air holes from outside to inside in the circumferential direction. After the side airflow adjustment device and the center airflow adjustment device are added, the side cooling air and the center cooling air can flow to the middle, which can make the airflow more uniform and prevent the cooling airflow caused by the short path of the airflow through the material or the edge effect. Many places flow out from the side or the center, resulting in less cooling air for the intermediate material and poor cooling effect.
优选地,该竖式冷却炉还包括多个测温元件,其位置位于进风排料装置的侧壁上,并且伸入到进风排料装置的内部。优选地,测温元件可以为热电偶温度传感器。Preferably, the vertical cooling furnace also includes a plurality of temperature measuring elements, which are located on the side wall of the air inlet and discharge device and protrude into the inside of the air inlet and discharge device. Preferably, the temperature measuring element may be a thermocouple temperature sensor.
料仓是一圆柱形或方形桶状结构,用于缓冲盛放输送机运输过来的热烧结矿,料仓底部固定连接在塔顶上。料封布料管是一圆柱形或方形桶状结构,位于料仓底部,其上端与料仓底部固定连接,下端伸入塔顶下方,位于塔体内部,其中,烧结矿可以从料仓的底部在重力作用下进入到料封布料管内部,并可以在重力的作用下从料封布料管下部开口自由流出。塔壁是一圆柱形或方形桶状结构,其上端与塔顶固定连接,塔顶的重量承接在塔壁一周。塔底位于塔壁下端,与基础固定。一般,热风抽风口位于塔壁上部或塔顶,与塔壁或塔顶固定连接,并且与塔体内部连通,热风穿过料层后通过料层顶端的料面,进入塔底与塔壁形成的塔体的上端的无料区,然后再经过热风抽风口排出;优选进入后续余热发电系统。The silo is a cylindrical or square barrel-shaped structure, which is used to buffer the hot sinter transported by the conveyor, and the bottom of the silo is fixedly connected to the top of the tower. The material seal distribution pipe is a cylindrical or square barrel-shaped structure, located at the bottom of the silo, its upper end is fixedly connected with the bottom of the silo, and its lower end extends below the top of the tower and is located inside the tower body. Under the action of gravity, it enters the inside of the seal material distribution pipe, and can freely flow out from the lower opening of the material seal distribution pipe under the action of gravity. The tower wall is a cylindrical or square barrel-shaped structure, and its upper end is fixedly connected with the tower top, and the weight of the tower top is carried around the tower wall. The bottom of the tower is located at the lower end of the tower wall and is fixed to the foundation. Generally, the hot air exhaust port is located on the upper part of the tower wall or the top of the tower, fixedly connected with the tower wall or the top of the tower, and communicated with the inside of the tower body. The material-free area at the upper end of the tower body, and then discharged through the hot air exhaust port; preferably enter the subsequent waste heat power generation system.
优选地,该装备还具有自反馈排料调节功能。通过测温元件检测相应区域的烧结矿温度,当检测的周向某个位置的烧结矿温度达到冷却效果后,就正常地开启该区域对应的进风排料装置下方的排料设备,进行正常排料,反之,让该区域的烧结矿再冷却一段时间,当烧结矿温度达到冷却效果后,再进行正常排料。Preferably, the equipment also has a self-feedback discharge adjustment function. The sinter temperature in the corresponding area is detected by the temperature measuring element. When the detected sinter temperature at a certain position in the circumferential direction reaches the cooling effect, the discharge equipment under the corresponding air inlet discharge device in this area is normally opened to carry out normal operation. Discharging, on the contrary, let the sinter in this area cool for a period of time, when the temperature of the sinter reaches the cooling effect, then proceed to normal discharge.
一般,由塔顶、塔壁和塔底组成的塔体的高度一般是4-30米,优选5-25米,更优选6-20米,进一步优选8-15米。塔体的外直径一般为8-30米,优选9-27米,优选10-25米,优选11-22米,更优选12-20米。Generally, the height of the tower body consisting of the tower top, tower wall and tower bottom is generally 4-30 meters, preferably 5-25 meters, more preferably 6-20 meters, further preferably 8-15 meters. The outer diameter of the tower body is generally 8-30 meters, preferably 9-27 meters, preferably 10-25 meters, preferably 11-22 meters, more preferably 12-20 meters.
与现有技术相比较,本实用新型的一种烧结矿抽风式竖式冷却炉及方法具有以下有益技术效果:Compared with the prior art, a sinter draft type vertical cooling furnace and method of the utility model have the following beneficial technical effects:
1、本实用新型的工艺具有烧结矿冷却速度慢,吨耗冷却风量小,废气量相对较小,废气温度高,锅炉热效率高,冷却废气全部可被锅炉利用,烧结矿显热回收率一般可达70%左右的冷却特点;1. The process of the utility model has the characteristics of slow cooling speed of sinter, small cooling air volume per ton consumption, relatively small waste gas volume, high waste gas temperature, high boiler thermal efficiency, all cooling waste gas can be used by the boiler, and the sensible heat recovery rate of sinter can generally be Up to about 70% of the cooling characteristics;
2、本实用新型设备中布料均匀,排料均匀,布风均匀,还具有根据冷却效果进行区域排料调节的功能,故该冷却机冷却效果好,热风温度高,符合烧结矿逆流厚料层冷却工艺的要求;2. In the equipment of the utility model, the material distribution is uniform, the material discharge is uniform, the air distribution is uniform, and it also has the function of regional material discharge adjustment according to the cooling effect, so the cooling effect of the cooler is good, the temperature of the hot air is high, and it meets the sinter counterflow thick material layer Cooling process requirements;
3、本实用新型竖式冷却炉与现有技术的环冷机相比,结构简单,密封可靠,没有漏风,设备维护量小,余热回收效率高。3. Compared with the prior art annular cooler, the vertical cooling furnace of the utility model has simple structure, reliable sealing, no air leakage, less equipment maintenance, and high waste heat recovery efficiency.
附图说明Description of drawings
图1为本实用新型竖式冷却炉的结构示意图;Fig. 1 is the structural representation of the utility model vertical cooling furnace;
图2为本实用新型竖式冷却炉塔底为锥底结构的示意图;Fig. 2 is the schematic diagram that the tower bottom of the vertical cooling furnace of the present invention is a cone bottom structure;
图3为本实用新型竖式冷却炉设有排料溜槽的结构示意图;Fig. 3 is the structural representation that the utility model vertical cooling furnace is provided with the discharge chute;
图4为本实用新型竖式冷却炉排料溜槽与塔底连接的结构示意图;Fig. 4 is the structural representation of the connection between the discharge chute of the utility model vertical cooling furnace and the bottom of the tower;
图5为本实用新型竖式冷却炉设有多个进风排料装置的结构示意图;Fig. 5 is a structural schematic diagram of a plurality of air inlet and discharge devices for a vertical cooling furnace of the present invention;
图6为本实用新型竖式冷却炉设有两圈进风排料装置的结构示意图;Fig. 6 is a structural schematic diagram of a vertical cooling furnace provided with two circles of air inlet and discharge devices of the present invention;
图7为本实用新型竖式冷却炉设有两圈进风排料装置并且排料溜槽与塔底连接的结构示意图;Fig. 7 is a structural schematic diagram of the vertical cooling furnace of the present invention provided with two rings of air inlet and discharge devices and the discharge chute connected to the bottom of the tower;
图8为本实用新型竖式冷却炉设有物流气流控制装置的结构示意图;Fig. 8 is the structure schematic diagram that the vertical cooling furnace of the present invention is provided with logistics airflow control device;
图9为本实用新型竖式冷却炉中物流气流控制装置顶部侧面为百叶窗结构的结构示意图;Fig. 9 is a structural schematic diagram of a louver structure on the top side of the logistics airflow control device in the vertical cooling furnace of the present invention;
图10为本实用新型竖式冷却炉设有物流气流控制装置并且排料溜槽与塔底连接的结构示意图;Fig. 10 is a schematic diagram of the structure of the vertical cooling furnace of the present invention provided with a logistics airflow control device and the discharge chute connected to the bottom of the tower;
图11为本实用新型竖式冷却炉设有中心气流调节装置和边部气流调节装置的结构示意图;Fig. 11 is a structural schematic diagram of a vertical cooling furnace provided with a central airflow regulating device and a side airflow regulating device of the present invention;
图12为本实用新型竖式冷却炉中心气流调节装置和边部气流调节装置设有多圈穿气孔的结构示意图;Fig. 12 is a structural schematic diagram of the central airflow regulating device and the edge airflow regulating device of the utility model vertical cooling furnace provided with multi-circle air holes;
图13为本实用新型竖式冷却炉设有中心气流调节装置和边部气流调节装置并且排料溜槽与塔底连接的结构示意图;Fig. 13 is a schematic diagram of the structure of the vertical cooling furnace of the present invention provided with a central airflow regulating device and a side airflow regulating device, and the discharge chute is connected to the bottom of the tower;
图14为本实用新型竖式冷却炉多个进风排料装置的结构示意图;Fig. 14 is a schematic structural view of multiple air inlet and discharge devices of the vertical cooling furnace of the present invention;
图15为本实用新型竖式冷却炉两圈进风排料装置的结构示意图;Fig. 15 is a schematic structural view of the two-circle air inlet and discharge device of the vertical cooling furnace of the present invention;
图16为本实用新型竖式冷却炉两圈进风排料装置和辅助进风通道的结构示意图;Fig. 16 is a structural schematic diagram of the two-circle air inlet and discharge device and the auxiliary air inlet channel of the vertical cooling furnace of the present invention;
图17为本实用新型竖式冷却炉塔底设有辅助进风通道的结构示意图;Fig. 17 is a structural schematic diagram of an auxiliary air inlet channel provided at the bottom of the vertical cooling furnace tower of the present invention;
图18为本实用新型竖式冷却炉塔底设有辅助进风通道的另一种设计结构示意图;Fig. 18 is a schematic diagram of another design structure in which an auxiliary air inlet channel is provided at the bottom of the vertical cooling furnace tower of the present invention;
图19为本实用新型竖式冷却炉塔底设有辅助进风通道的第三种设计结构示意图;Fig. 19 is a schematic diagram of a third design structure in which an auxiliary air inlet channel is provided at the bottom of the vertical cooling furnace tower of the present invention;
图20为本实用新型竖式冷却炉移动板式排料设备的俯视图;Figure 20 is a top view of the utility model vertical cooling furnace mobile plate discharge equipment;
图21为本实用新型竖式冷却炉移动板式排料设备的主视图;Figure 21 is a front view of the utility model vertical cooling furnace mobile plate discharge equipment;
图22为本实用新型竖式冷却炉移动板式排料设备两端出料的结构示意图;Fig. 22 is a structural schematic diagram of discharge at both ends of the vertical cooling furnace movable plate discharge device of the present invention;
图23为本实用新型竖式冷却炉移动板式排料设备的使用示意图;Fig. 23 is a schematic diagram of the use of the vertical cooling furnace mobile plate discharge equipment of the present invention;
图24为本实用新型竖式冷却炉边部气流调节装置的结构示意图;Fig. 24 is a schematic structural view of the airflow regulating device at the edge of the vertical cooling furnace of the present invention;
图25为本实用新型一种烧结矿抽风式循环冷却系统的控制系统示意图。Fig. 25 is a schematic diagram of a control system of a sinter ventilation circulation cooling system of the present invention.
附图标记:Reference signs:
A0:竖式冷却炉;1:料仓;2:塔体;201:塔顶;202:塔壁;203:塔底;3:进风排料装置;4:排料设备;401:驱动装置;402:移动板;403:支架;404:推拉杆;405:挡板;5:抽风式热风出口;6:料封布料管;7:排料溜槽;701:排料口;702:冷风进口;8:物流气流控制装置;801:顶板;802:支撑结构;9:边部气流调节装置;10:中心气流调节装置;11:测温元件;12:辅助进风通道;K:控制系统。A0: vertical cooling furnace; 1: silo; 2: tower body; 201: tower top; 202: tower wall; 203: tower bottom; 3: air inlet and discharge device; 4: discharge equipment; 401: drive device ;402: mobile plate; 403: bracket; 404: push-pull rod; 405: baffle; ;8: logistics airflow control device; 801: roof; 802: support structure; 9: side airflow adjustment device; 10: central airflow adjustment device; 11: temperature measuring element; 12: auxiliary air intake channel; K: control system.
具体实施方式Detailed ways
根据本实用新型的第一种实施方案,提供一种烧结矿抽风式竖式冷却炉:According to the first embodiment of the utility model, a sintered ore draft type vertical cooling furnace is provided:
一种烧结矿抽风式竖式冷却炉,该竖式冷却炉A0包括料仓1、塔体2、进风排料装置3、排料设备4。塔体2包括塔顶201、塔壁202、塔底203。塔顶201设置在塔壁202的顶部。塔底203设置在塔壁202底部。料仓1设置在塔顶201的上方并与塔体2内部连通。进风排料装置3设置在塔底203的下方并与塔体2内部连通。排料设备4设置在进风排料装置3的下方。塔顶201或塔壁202上部设有抽风式热风出口5。A draft-type vertical cooling furnace for sintered ore, the vertical cooling furnace A0 includes a feed bin 1, a tower body 2, an air inlet and discharge device 3, and a discharge device 4. The tower body 2 includes a tower top 201 , a tower wall 202 and a tower bottom 203 . The tower top 201 is arranged on top of the tower wall 202 . The tower bottom 203 is provided at the bottom of the tower wall 202 . The feed bin 1 is arranged above the tower top 201 and communicates with the inside of the tower body 2 . The air intake and discharge device 3 is arranged below the tower bottom 203 and communicates with the inside of the tower body 2 . The discharge device 4 is arranged below the air intake and discharge device 3 . The top of the tower 201 or the upper part of the tower wall 202 is provided with an exhaust type hot air outlet 5 .
在本实用新型中,该竖式冷却炉A0还包括料封布料管6。料封布料管6的顶部与料仓1连接,料封布料管6伸入塔体2内。In the present invention, the vertical cooling furnace A0 also includes a material sealing material distribution pipe 6 . The top of the material seal material distribution pipe 6 is connected with the feed bin 1, and the material seal material distribution pipe 6 stretches into the tower body 2.
优选的是,料封布料管6的长度为塔体2高度的30-70%,优选为40-65%,更优选为50-60%。Preferably, the length of the sealing material distribution pipe 6 is 30-70% of the height of the tower body 2, preferably 40-65%, more preferably 50-60%.
在本实用新型中,所述进风排料装置3为空心管状结构,进风排料装置3侧壁为百叶窗结构。In the present utility model, the air inlet and discharge device 3 is a hollow tubular structure, and the side wall of the air inlet and discharge device 3 is a louver structure.
在本实用新型中,该竖式冷却炉A0还包括排料溜槽7,排料溜槽7设置在排料设备4的下方。In the present invention, the vertical cooling furnace A0 also includes a discharge chute 7 , and the discharge chute 7 is arranged below the discharge device 4 .
优选的是,排料溜槽7的顶部与塔底203的底部连接,进风排料装置3和排料设备4位于排料溜槽7和塔底203组成的空间内。排料溜槽7的底部设有排料口701,排料溜槽7的侧壁上设有冷风进口702。Preferably, the top of the discharge chute 7 is connected to the bottom of the tower bottom 203 , and the air inlet discharge device 3 and the discharge device 4 are located in the space formed by the discharge chute 7 and the tower bottom 203 . The bottom of the discharge chute 7 is provided with a discharge opening 701 , and the side wall of the discharge chute 7 is provided with a cold air inlet 702 .
在本实用新型中,该竖式冷却炉A0还包括物流气流控制装置8。物流气流控制装置8设置在塔体2内。物流气流控制装置8包括顶板801和支撑结构802。支撑结构802设置在塔底203上并位于塔底203的中心位置。顶板801设置在支撑结构802的上方。In the present invention, the vertical cooling furnace A0 also includes a material flow control device 8 . The stream flow control device 8 is arranged in the tower body 2 . The logistics airflow control device 8 includes a top plate 801 and a support structure 802 . The supporting structure 802 is arranged on the tower bottom 203 and is located at the center of the tower bottom 203 . The top plate 801 is disposed above the support structure 802 .
优选的是,物流气流控制装置8位于料仓1的正下方。Preferably, the material flow control device 8 is located directly below the silo 1 .
在本实用新型中,该竖式冷却炉A0还包括边部气流调节装置9。边部气流调节装置9为环形结构,边部气流调节装置9设置在塔壁202上。优选的是,边部气流调节装置9设置在塔壁202的中下部。In the present invention, the vertical cooling furnace A0 also includes a side air flow regulating device 9 . The edge airflow adjustment device 9 is in a ring structure, and the edge airflow adjustment device 9 is arranged on the tower wall 202 . Preferably, the side air flow regulating device 9 is arranged at the middle and lower part of the tower wall 202 .
在本实用新型中,该竖式冷却炉A0还包括中心气流调节装置10。中心气流调节装置10为环形结构,中心气流调节装置10设置在支撑结构802的外部侧壁上。优选的是,中心气流调节装置10设置在支撑结构802的中上部。In the present utility model, the vertical cooling furnace A0 also includes a central airflow regulating device 10 . The central airflow regulating device 10 is a ring structure, and the central airflow regulating device 10 is arranged on the outer side wall of the supporting structure 802 . Preferably, the central airflow adjustment device 10 is arranged at the middle and upper part of the support structure 802 .
在本实用新型中,该竖式冷却炉A0的塔底203设有多个进风排料装置3,优选为4-60个进风排料装置3,进一步优选为6-40个进风排料装置3,更优选为18-36个进风排料装置3。In the utility model, the tower bottom 203 of the vertical cooling furnace A0 is provided with a plurality of air inlet and discharge devices 3, preferably 4-60 air inlet and discharge devices 3, more preferably 6-40 air inlet row material device 3, more preferably 18-36 air inlet and discharge device 3.
作为优选,多个进风排料装置3均匀的设置在塔底203的圆周方向。Preferably, a plurality of air inlet and discharge devices 3 are evenly arranged in the circumferential direction of the tower bottom 203 .
作为优选,多个进风排料装置3在从塔底203的中心到边缘设置成多圈,优选为1-4圈,更优选为2-3圈。更优选的是,塔底203外圈上的进风排料装置3多于塔底203内圈上的进风排料装置3,进风排料装置3的个数在塔底203从外到内逐圈递减。每一个进风排料装置3的下方均分别设有一个排料设备4。Preferably, a plurality of air inlet and discharge devices 3 are arranged in multiple turns from the center to the edge of the tower bottom 203, preferably 1-4 turns, more preferably 2-3 turns. More preferably, the air inlet and discharge device 3 on the outer ring of the tower bottom 203 is more than the inlet and discharge device 3 on the inner ring of the tower bottom 203, and the number of the air inlet and discharge device 3 is from the outside to the bottom of the tower 203. Decrease circle by circle. A discharge device 4 is respectively provided below each air inlet and discharge device 3 .
作为优选,该竖式冷却炉A0还包括辅助进风通道12,辅助进风通道12设置在塔底203上并且贯穿塔底203。优选的是,辅助进风通道12为异形结构或多边形结构或环形结构或圆锥多孔结构。更优选的是,辅助进风通道12为圆锥结构,锥面为百叶窗或多孔板。辅助进风通道12为平板结构,辅助进风通道12的下方与塔底203外部连通,辅助进风通道12的顶面为多孔板。辅助进风通道12为环形结构,辅助进风通道12顶部和侧壁均为百叶窗或者多孔板。Preferably, the vertical cooling furnace A0 further includes an auxiliary air inlet channel 12 , and the auxiliary air inlet channel 12 is arranged on the tower bottom 203 and runs through the tower bottom 203 . Preferably, the auxiliary air inlet channel 12 is a special-shaped structure or a polygonal structure or a ring structure or a conical porous structure. More preferably, the auxiliary air inlet channel 12 is a conical structure, and the conical surface is a louver or a perforated plate. The auxiliary air inlet channel 12 is a flat plate structure, the lower part of the auxiliary air inlet channel 12 communicates with the outside of the tower bottom 203, and the top surface of the auxiliary air inlet channel 12 is a perforated plate. The auxiliary air inlet passage 12 is a ring structure, and the top and side walls of the auxiliary air inlet passage 12 are louvers or perforated plates.
在本实用新型中,所述排料设备4为移动板式排料设备、板式给料机或电振给料机。In the present utility model, the discharge device 4 is a movable plate type discharge device, a plate type feeder or an electric vibrating feeder.
优选的是,移动板式排料设备包括驱动装置401、移动板402、支架403、推拉杆404。支架403设置在进风排料装置3的下方并且位于排料溜槽7内,移动板402设置在支架403上,驱动装置401设置在排料溜槽7的外侧,推拉杆404一端连接驱动装置401,推拉杆404的另一端穿过排料溜槽7与移动板402连接。作为优选,移动板式排料设备还包括挡板405,挡板405设置在移动板402的上方并且与支架403固定连接。Preferably, the moving plate type discharge equipment includes a driving device 401 , a moving plate 402 , a bracket 403 , and a push-pull rod 404 . The support 403 is arranged below the air inlet discharge device 3 and is located in the discharge chute 7, the moving plate 402 is arranged on the support 403, the driving device 401 is arranged on the outside of the discharge chute 7, and one end of the push-pull rod 404 is connected to the driving device 401, The other end of the push-pull rod 404 passes through the discharge chute 7 and is connected with the moving plate 402 . Preferably, the moving plate type discharge device further includes a baffle 405 , which is arranged above the moving plate 402 and is fixedly connected to the bracket 403 .
优选的是,该竖式冷却炉A0还包括测温元件11。测温元件11设置在进风排料装置3的侧壁上。优选的是,测温元件11设置在进风排料装置3的侧壁上并且伸入到进风排料装置3的内部。作为优选,测温元件11为热电偶温度传感器。Preferably, the vertical cooling furnace A0 further includes a temperature measuring element 11 . The temperature measuring element 11 is arranged on the side wall of the air inlet and discharge device 3 . Preferably, the temperature measuring element 11 is arranged on the side wall of the air inlet and discharge device 3 and protrudes into the inside of the air inlet and discharge device 3 . Preferably, the temperature measuring element 11 is a thermocouple temperature sensor.
优选的是,所述进风排料装置3为多边形或圆形横截面的柱状结构。Preferably, the air inlet and discharge device 3 is a columnar structure with a polygonal or circular cross section.
优选的是,所述塔底203为平板结构或锥底结构。Preferably, the tower bottom 203 is a plate structure or a cone bottom structure.
优选的是,塔底203上设有多个辅助进风通道12,优选为1-20个,更优选为2-10个,进一步优选为3-8个。Preferably, a plurality of auxiliary air inlet passages 12 are provided on the bottom 203 of the tower, preferably 1-20, more preferably 2-10, even more preferably 3-8.
作为优选,所述物流气流控制装置8的顶板801为平顶结构或锥顶结构。优选的是,顶板801的侧部设有百叶窗出气环,顶板801的底部设有物流气流控制装置进气口。Preferably, the top plate 801 of the logistics airflow control device 8 is a flat top structure or a cone top structure. Preferably, the side of the top plate 801 is provided with a louver air outlet ring, and the bottom of the top plate 801 is provided with an air inlet of the logistics airflow control device.
作为优选,边部气流调节装置9和/或中心气流调节装置10上设有穿气孔。优选的是,边部气流调节装置9和中心气流调节装置10的顶部和底部均设有穿气孔。作为优选,边部气流调节装置9和中心气流调节装置10的顶部和底部在圆周方向上从外到内分别独立地设有多圈穿气孔,优选为1-10圈穿气孔,更优选为2-4圈穿气孔。Preferably, air holes are provided on the edge airflow adjustment device 9 and/or the central airflow adjustment device 10 . Preferably, the top and bottom of the side airflow adjustment device 9 and the central airflow adjustment device 10 are provided with air holes. As preferably, the top and the bottom of the edge airflow adjustment device 9 and the central airflow adjustment device 10 are independently provided with multiple circles of air holes from outside to inside in the circumferential direction, preferably 1-10 circles of air holes, more preferably 2 -4 circle piercing holes.
优选的是,该竖式冷却炉A0还包括控制系统K。控制系统K连接排料设备4和测温元件11,并且控制系统K分别独立地控制每一个进风排料装置3下方排料设备4的驱动装置401。Preferably, the shaft cooling furnace A0 also includes a control system K. The control system K is connected to the discharge device 4 and the temperature measuring element 11 , and the control system K independently controls the driving device 401 of the discharge device 4 below each air inlet discharge device 3 .
实施例1Example 1
如图1所示,一种烧结矿抽风式竖式冷却炉,该竖式冷却炉A0包括料仓1、塔体2、进风排料装置3、排料设备4。塔体2包括塔顶201、塔壁202、塔底203。塔顶201设置在塔壁202的顶部。塔底203设置在塔壁202底部。料仓1设置在塔顶201的上方并与塔体2内部连通。进风排料装置3设置在塔底203的下方并与塔体2内部连通。排料设备4设置在进风排料装置3的下方。塔壁202上部设有抽风式热风出口5。排料设备4为电振给料机;其中:塔体2的高度为12米。As shown in FIG. 1 , a draft-type vertical cooling furnace for sintered ore, the vertical cooling furnace A0 includes a silo 1 , a tower body 2 , an air inlet and discharge device 3 , and a discharge device 4 . The tower body 2 includes a tower top 201 , a tower wall 202 and a tower bottom 203 . The tower top 201 is arranged on top of the tower wall 202 . The tower bottom 203 is provided at the bottom of the tower wall 202 . The feed bin 1 is arranged above the tower top 201 and communicates with the inside of the tower body 2 . The air intake and discharge device 3 is arranged below the tower bottom 203 and communicates with the inside of the tower body 2 . The discharge device 4 is arranged below the air intake and discharge device 3 . The upper part of the tower wall 202 is provided with an exhaust type hot air outlet 5 . The discharge device 4 is an electric vibration feeder; wherein: the height of the tower body 2 is 12 meters.
实施例2Example 2
如图2所示,重复实施例1,只是该竖式冷却炉A0还包括料封布料管6。料封布料管6的顶部与料仓1连接,料封布料管6伸入塔体2内;料封布料管6的长度为塔体2高度的55%。竖式冷却炉塔底为锥底结构。所述进风排料装置3为空心管状结构,进风排料装置3侧壁为百叶窗结构。As shown in FIG. 2 , the embodiment 1 is repeated, except that the vertical cooling furnace A0 also includes a sealing material distribution pipe 6 . The top of material sealing material distribution pipe 6 is connected with feed bin 1, and material sealing material distribution pipe 6 stretches in the tower body 2; The length of material sealing material distribution pipe 6 is 55% of tower body 2 heights. The bottom of the vertical cooling furnace is a cone bottom structure. The air inlet and discharge device 3 is a hollow tubular structure, and the side wall of the air inlet and discharge device 3 is a louver structure.
实施例3Example 3
如图3所示,重复实施例1,只是该竖式冷却炉A0还包括料封布料管6。料封布料管6的顶部与料仓1连接,料封布料管6伸入塔体2内;料封布料管6的长度为塔体2高度的55%。竖式冷却炉塔底为平底结构。所述进风排料装置3为空心管状结构,进风排料装置3侧壁为百叶窗结构。该竖式冷却炉A0还包括排料溜槽7,排料溜槽7设置在排料设备4的下方。排料设备4为移动板式排料设备。移动板式排料设备包括驱动装置401、移动板402、支架403、推拉杆404。支架403设置在进风排料装置3的下方并且位于排料溜槽7内,移动板402设置在支架403上,驱动装置401设置在排料溜槽7的外侧,推拉杆404一端连接驱动装置401,推拉杆404的另一端穿过排料溜槽7与移动板402连接。移动板式排料设备还包括挡板405,挡板405设置在移动板402的上方并且与支架403固定连接。As shown in FIG. 3 , the embodiment 1 is repeated, except that the vertical cooling furnace A0 also includes a sealing material distribution pipe 6 . The top of material sealing material distribution pipe 6 is connected with feed bin 1, and material sealing material distribution pipe 6 stretches in the tower body 2; The length of material sealing material distribution pipe 6 is 55% of tower body 2 heights. The bottom of the vertical cooling furnace is a flat structure. The air inlet and discharge device 3 is a hollow tubular structure, and the side wall of the air inlet and discharge device 3 is a louver structure. The vertical cooling furnace A0 also includes a discharge chute 7 , and the discharge chute 7 is arranged below the discharge device 4 . The discharge device 4 is a mobile plate discharge device. The moving plate type discharge equipment includes a driving device 401 , a moving plate 402 , a bracket 403 , and a push-pull rod 404 . The support 403 is arranged below the air inlet discharge device 3 and is located in the discharge chute 7, the moving plate 402 is arranged on the support 403, the driving device 401 is arranged on the outside of the discharge chute 7, and one end of the push-pull rod 404 is connected to the driving device 401, The other end of the push-pull rod 404 passes through the discharge chute 7 and is connected with the moving plate 402 . The mobile plate discharge device further includes a baffle 405 , which is arranged above the mobile plate 402 and fixedly connected with the support 403 .
实施例4Example 4
如图4所示,重复实施例3,只是排料溜槽7的顶部与塔底203的底部连接,进风排料装置3和排料设备4位于排料溜槽7和塔底203组成的空间内。排料溜槽7的底部设有排料口701,排料溜槽7的侧壁上设有冷风进口702。As shown in Figure 4, embodiment 3 is repeated, only the top of the discharge chute 7 is connected with the bottom of the tower bottom 203, and the air inlet discharge device 3 and the discharge equipment 4 are located in the space formed by the discharge chute 7 and the tower bottom 203 . The bottom of the discharge chute 7 is provided with a discharge opening 701 , and the side wall of the discharge chute 7 is provided with a cold air inlet 702 .
实施例5Example 5
如图5和14所示,重复实施例3,只是竖式冷却炉A0设有6个进风排料装置3。As shown in Figures 5 and 14, Example 3 is repeated, except that the vertical cooling furnace A0 is provided with six air inlet and discharge devices 3 .
实施例6Example 6
如图6和15所示,重复实施例3,只是竖式冷却炉A0设有两圈进风排料装置3。As shown in Figures 6 and 15, Example 3 is repeated, except that the vertical cooling furnace A0 is provided with two rings of air inlet and discharge devices 3 .
实施例7Example 7
如图7所示,重复实施例4,只是竖式冷却炉A0设有两圈进风排料装置3。As shown in Fig. 7, embodiment 4 is repeated, except that the vertical cooling furnace A0 is provided with two rings of air inlet and discharge devices 3 .
实施例8Example 8
如图8所示,重复实施例6,只是该竖式冷却炉A0还包括物流气流控制装置8。物流气流控制装置8设置在塔体2内。物流气流控制装置8包括顶板801和支撑结构802。支撑结构802设置在塔底203上并位于塔底203的中心位置。顶板801设置在支撑结构802的上方。物流气流控制装置8位于料仓1的正下方。As shown in FIG. 8 , Embodiment 6 is repeated, except that the vertical cooling furnace A0 also includes a material flow control device 8 . The stream flow control device 8 is arranged in the tower body 2 . The logistics airflow control device 8 includes a top plate 801 and a support structure 802 . The supporting structure 802 is arranged on the tower bottom 203 and is located at the center of the tower bottom 203 . The top plate 801 is disposed above the support structure 802 . The logistics air flow control device 8 is located directly below the feed bin 1 .
实施例9Example 9
如图9所示,重复实施例8,只是物流气流控制装置8顶部侧面为百叶窗结构。As shown in FIG. 9 , embodiment 8 is repeated, except that the top side of the logistics airflow control device 8 is a louver structure.
实施例10Example 10
如图10所示,重复实施例7,只是该竖式冷却炉A0还包括物流气流控制装置8。物流气流控制装置8设置在塔体2内。物流气流控制装置8包括顶板801和支撑结构802。支撑结构802设置在塔底203上并位于塔底203的中心位置。顶板801设置在支撑结构802的上方。物流气流控制装置8位于料仓1的正下方。物流气流控制装置8顶部侧面为百叶窗结构。As shown in FIG. 10 , Embodiment 7 is repeated, except that the vertical cooling furnace A0 also includes a material flow control device 8 . The stream flow control device 8 is arranged in the tower body 2 . The logistics airflow control device 8 includes a top plate 801 and a support structure 802 . The supporting structure 802 is arranged on the tower bottom 203 and is located at the center of the tower bottom 203 . The top plate 801 is disposed above the support structure 802 . The logistics air flow control device 8 is located directly below the feed bin 1 . The top side of the logistics airflow control device 8 is a louver structure.
实施例11Example 11
如图11所示,重复实施例9,只是该竖式冷却炉A0还包括边部气流调节装置9和中心气流调节装置10。边部气流调节装置9为环形结构,边部气流调节装置9设置在塔壁202上。边部气流调节装置9设置在塔壁202的中下部。中心气流调节装置10为环形结构,中心气流调节装置10设置在支撑结构802的外部侧壁上。中心气流调节装置10设置在支撑结构802的中上部。As shown in FIG. 11 , Embodiment 9 is repeated, except that the vertical cooling furnace A0 further includes a side airflow regulating device 9 and a central airflow regulating device 10 . The edge airflow adjustment device 9 is in a ring structure, and the edge airflow adjustment device 9 is arranged on the tower wall 202 . The edge air flow regulating device 9 is arranged at the middle and lower part of the tower wall 202 . The central airflow regulating device 10 is a ring structure, and the central airflow regulating device 10 is arranged on the outer side wall of the supporting structure 802 . The central airflow adjusting device 10 is arranged at the upper middle part of the support structure 802 .
实施例12Example 12
如图12和24所示,重复实施例11,只是边部气流调节装置9和中心气流调节装置10上设有穿气孔。边部气流调节装置9和中心气流调节装置10的顶部和底部在圆周方向上从外到内分别独立地设有2圈穿气孔。As shown in FIGS. 12 and 24 , the embodiment 11 is repeated, except that the side airflow adjustment device 9 and the central airflow adjustment device 10 are provided with air holes. The tops and bottoms of the edge airflow adjustment device 9 and the central airflow adjustment device 10 are independently provided with two circles of air holes from outside to inside in the circumferential direction.
实施例13Example 13
如图13所示,重复实施例10,只是该竖式冷却炉A0还包括边部气流调节装置9和中心气流调节装置10。边部气流调节装置9为环形结构,边部气流调节装置9设置在塔壁202上。边部气流调节装置9设置在塔壁202的中下部。中心气流调节装置10为环形结构,中心气流调节装置10设置在支撑结构802的外部侧壁上。中心气流调节装置10设置在支撑结构802的中上部。边部气流调节装置9和中心气流调节装置10的顶部和底部在圆周方向上从外到内分别独立地设有2圈穿气孔。As shown in FIG. 13 , Embodiment 10 is repeated, except that the vertical cooling furnace A0 further includes a side air flow adjustment device 9 and a central air flow adjustment device 10 . The edge airflow adjustment device 9 is in a ring structure, and the edge airflow adjustment device 9 is arranged on the tower wall 202 . The edge air flow regulating device 9 is arranged at the middle and lower part of the tower wall 202 . The central airflow regulating device 10 is a ring structure, and the central airflow regulating device 10 is arranged on the outer side wall of the supporting structure 802 . The central airflow adjusting device 10 is arranged at the upper middle part of the support structure 802 . The tops and bottoms of the edge airflow adjustment device 9 and the central airflow adjustment device 10 are independently provided with two circles of air holes from outside to inside in the circumferential direction.
实施例14Example 14
重复实施例13,只是该竖式冷却炉A0还包括测温元件11。测温元件11设置在进风排料装置3的侧壁上。测温元件11设置在进风排料装置3的侧壁上并且伸入到进风排料装置3的内部。测温元件11为热电偶温度传感器。Example 13 is repeated, except that the vertical cooling furnace A0 further includes a temperature measuring element 11 . The temperature measuring element 11 is arranged on the side wall of the air inlet and discharge device 3 . The temperature measuring element 11 is arranged on the side wall of the air inlet and discharge device 3 and protrudes into the inside of the air inlet and discharge device 3 . The temperature measuring element 11 is a thermocouple temperature sensor.
实施例15Example 15
如图13和17所示,重复实施例14,只是该竖式冷却炉A0还包括辅助进风通道12,辅助进风通道12设置在塔底203上并且贯穿塔底203。辅助进风通道12为圆锥结构,锥面为百叶窗或多孔板。As shown in FIGS. 13 and 17 , Embodiment 14 is repeated, except that the vertical cooling furnace A0 further includes an auxiliary air inlet channel 12 , and the auxiliary air inlet channel 12 is arranged on the tower bottom 203 and runs through the tower bottom 203 . The auxiliary air inlet channel 12 is a conical structure, and the conical surface is a louver or a perforated plate.
实施例16Example 16
如图16和19所示,重复实施例14,只是该竖式冷却炉A0还包括12个辅助进风通道12,辅助进风通道12为环形结构,辅助进风通道12顶部和侧壁均为百叶窗或者多孔板;辅助进风通道12设置在两圈进风排料装置之间。As shown in Figures 16 and 19, embodiment 14 is repeated, except that the vertical cooling furnace A0 also includes 12 auxiliary air inlet passages 12, the auxiliary air inlet passages 12 are annular structures, and the top and side walls of the auxiliary air inlet passages 12 are Shutters or perforated plates; the auxiliary air inlet channel 12 is arranged between two circles of air inlet and discharge devices.
实施例17Example 17
重复实施例14,只是该竖式冷却炉A0还包括控制系统K。控制系统K连接排料设备4和测温元件11,并且控制系统K分别独立地控制每一个进风排料装置3下方排料设备4的驱动装置401。Example 14 is repeated, except that the shaft cooling furnace A0 also includes a control system K. The control system K is connected to the discharge device 4 and the temperature measuring element 11 , and the control system K independently controls the driving device 401 of the discharge device 4 below each air inlet discharge device 3 .
使用实施例1Use Example 1
一种烧结矿的冷却方法,该方法包括以下步骤:A method for cooling sintered ore, the method comprising the following steps:
1)热烧结矿通过料仓1进入到塔体2内,烧结矿在重力作用下自上而下连续流动,进入竖式冷却炉A0进行冷却;1) The hot sinter enters the tower body 2 through the hopper 1, and the sinter flows continuously from top to bottom under the action of gravity, and enters the vertical cooling furnace A0 for cooling;
2)冷却风从进风排料装置3进入塔体2内,冷却风与塔体2内的烧结矿进行热交换,之后,从抽风式热风出口5通过抽风机排出;2) The cooling air enters the tower body 2 from the air inlet and discharge device 3, and the cooling air exchanges heat with the sintered ore in the tower body 2, and then is exhausted from the draft hot air outlet 5 through the exhaust fan;
3)烧结矿在竖式冷却炉A0冷却后,从进风排料装置3排出到排料设备4上。3) After the sinter is cooled in the vertical cooling furnace A0, it is discharged from the air inlet and discharge device 3 to the discharge device 4.
使用实施例2Use Example 2
一种烧结矿的冷却方法,该方法包括以下步骤:A method for cooling sintered ore, the method comprising the following steps:
1)热烧结矿通过料仓1进入到塔体2内,烧结矿在重力作用下自上而下连续流动,进入竖式冷却炉A0进行冷却;1) The hot sinter enters the tower body 2 through the hopper 1, and the sinter flows continuously from top to bottom under the action of gravity, and enters the vertical cooling furnace A0 for cooling;
2)冷却风从进风排料装置3和辅助进风通道12进入塔体2内,冷却风与塔体2内的烧结矿进行热交换,之后,从抽风式热风出口5通过抽风机排出;2) The cooling air enters the tower body 2 from the air inlet and discharge device 3 and the auxiliary air inlet channel 12, and the cooling air exchanges heat with the sintered ore in the tower body 2, and then is exhausted from the draft hot air outlet 5 through the exhaust fan;
3)烧结矿在竖式冷却炉A0冷却后,从进风排料装置3排出到排料设备4上。3) After the sinter is cooled in the vertical cooling furnace A0, it is discharged from the air inlet and discharge device 3 to the discharge device 4.
使用实施例3Use Example 3
一种烧结矿的冷却方法,该方法包括以下步骤:A method for cooling sintered ore, the method comprising the following steps:
1)热烧结矿通过料仓1、料封布料管6进入到塔体2内,落在物流气流控制装置8上,烧结矿在重力作用下从物流气流控制装置8的四周自上而下连续流动,进入竖式冷却炉A0进行冷却;1) The hot sintered ore enters the tower body 2 through the silo 1 and the material seal distribution pipe 6, and falls on the logistics airflow control device 8, and the sintered ore flows continuously from top to bottom under the action of gravity Flow, enter vertical cooling furnace A0 to cool;
2)冷却风从排料溜槽7侧壁上的冷风进口702进入排料溜槽7内,然后从进风排料装置3和辅助进风通道12进入塔体2内,冷却风与塔体2内的烧结矿进行热交换;之后,从抽风式热风出口5通过抽风机排出;2) The cooling air enters the discharge chute 7 from the cold air inlet 702 on the side wall of the discharge chute 7, and then enters the tower body 2 from the air inlet and discharge device 3 and the auxiliary air inlet channel 12, and the cooling wind and the tower body 2 The sintered ore is subjected to heat exchange; after that, it is discharged from the draft hot air outlet 5 through the exhaust fan;
3)烧结矿在竖式冷却炉A0冷却后,从多个进风排料装置3排出到排料设备4上,排料设备4上的烧结矿落入排料溜槽7,从排料溜槽7的排料口701排出。3) After the sinter is cooled in the vertical cooling furnace A0, it is discharged from a plurality of air inlet and discharge devices 3 to the discharge device 4, and the sinter on the discharge device 4 falls into the discharge chute 7, and is discharged from the discharge chute 7 The discharge port 701 is discharged.
使用实施例4Using Example 4
一种烧结矿的冷却方法,该方法包括以下步骤:A method for cooling sintered ore, the method comprising the following steps:
1)热烧结矿通过料仓1、料封布料管6进入到塔体2内,落在物流气流控制装置8上,烧结矿在重力作用下从物流气流控制装置8的四周自上而下连续流动,进入竖式冷却炉A0进行冷却;1) The hot sintered ore enters the tower body 2 through the silo 1 and the material seal distribution pipe 6, and falls on the logistics airflow control device 8, and the sintered ore flows continuously from top to bottom under the action of gravity Flow, enter vertical cooling furnace A0 to cool;
2)冷却风从排料溜槽7侧壁上的冷风进口702进入塔体2内,冷却风与塔体2内的烧结矿进行热交换,一部分冷却风穿过烧结矿从烧结矿的料面上方进入塔体2上部的空腔内,另一部分冷却风穿过烧结矿从边部气流调节装置9和中心气流调节装置10进入塔体2上部的空腔内;之后,从抽风式热风出口5通过抽风机排出;2) The cooling air enters the tower body 2 from the cold air inlet 702 on the side wall of the discharge chute 7, and the cooling air exchanges heat with the sintered ore in the tower body 2, and part of the cooling air passes through the sintered ore from above the material surface of the sintered ore Entering the upper cavity of the tower body 2, another part of the cooling air passes through the sintered ore and enters the upper cavity of the tower body 2 from the side air flow adjustment device 9 and the central air flow adjustment device 10; after that, it passes through the draft hot air outlet 5 Exhaust fan discharge;
3)烧结矿在竖式冷却炉A0冷却后,从多个进风排料装置3排出到排料设备4上,排料设备4上的烧结矿落入排料溜槽7,从排料溜槽7的排料口701排出。3) After the sinter is cooled in the vertical cooling furnace A0, it is discharged from a plurality of air inlet and discharge devices 3 to the discharge device 4, and the sinter on the discharge device 4 falls into the discharge chute 7, and is discharged from the discharge chute 7 The discharge port 701 is discharged.
使用实施例5Use Example 5
1)热烧结矿通过料仓1、料封布料管6进入到塔体2内,落在物流气流控制装置8上,烧结矿在重力作用下从物流气流控制装置8的四周自上而下连续流动,进入竖式冷却炉A0进行冷却;1) The hot sintered ore enters the tower body 2 through the silo 1 and the material seal distribution pipe 6, and falls on the logistics airflow control device 8, and the sintered ore flows continuously from top to bottom under the action of gravity Flow, enter vertical cooling furnace A0 to cool;
2)冷却风从排料溜槽7侧壁上的冷风进口702进入塔体2内,冷却风与塔体2内的烧结矿进行热交换,一部分冷却风穿过烧结矿从烧结矿的料面上方进入塔体2上部的空腔内,另一部分冷却风穿过烧结矿从边部气流调节装置9和中心气流调节装置10进入塔体2上部的空腔内;之后,从抽风式热风出口5通过抽风机排出;2) The cooling air enters the tower body 2 from the cold air inlet 702 on the side wall of the discharge chute 7, and the cooling air exchanges heat with the sintered ore in the tower body 2, and part of the cooling air passes through the sintered ore from above the material surface of the sintered ore Entering the upper cavity of the tower body 2, another part of the cooling air passes through the sintered ore and enters the upper cavity of the tower body 2 from the side air flow adjustment device 9 and the central air flow adjustment device 10; after that, it passes through the draft hot air outlet 5 Exhaust fan discharge;
3)烧结矿在竖式冷却炉A0冷却后,控制系统K根据每一个进风排料装置3上的测温元件11监测各个进风排料装置3位置处烧结矿的温度;3) After the sinter is cooled in the vertical cooling furnace A0, the control system K monitors the temperature of the sinter at the position of each air inlet and discharge device 3 according to the temperature measuring element 11 on each air inlet and discharge device 3;
如果达到排放要求,控制系统K控制相应进风排料装置3下方排料设备4的驱动装置401,驱动装置401驱动相应的移动板402移动,从而排出该进风排料装置3位置处的烧结矿;烧结矿通过排料设备4落入排料溜槽7,从排料溜槽7的排料口701排出;排料时,控制系统K通过测温元件11同时检测该进风排料装置3位置处烧结矿的温度,如果温度高于排放要求,控制系统K控制驱动装置401停止移动板402的移动;If the discharge requirements are met, the control system K controls the driving device 401 of the discharge device 4 below the corresponding air intake and discharge device 3, and the drive device 401 drives the corresponding moving plate 402 to move, thereby discharging the sintered material at the position of the air intake and discharge device 3. ore; sintered ore falls into the discharge chute 7 through the discharge device 4, and is discharged from the discharge port 701 of the discharge chute 7; when discharging, the control system K simultaneously detects the position of the air inlet and discharge device 3 through the temperature measuring element 11 The temperature of the sintered ore, if the temperature is higher than the discharge requirement, the control system K controls the driving device 401 to stop the movement of the moving plate 402;
如果没有达到排放要求,则该进风排料装置3位置处不进行排料。If the discharge requirements are not met, no discharge will be performed at the position of the air intake and discharge device 3 .
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110857838A (en) * | 2018-08-22 | 2020-03-03 | 上海梅山钢铁股份有限公司 | Discharging method for improving efficiency of recovering waste heat of sintered ore by vertical cooling furnace |
| CN111692886A (en) * | 2019-03-14 | 2020-09-22 | 上海梅山钢铁股份有限公司 | Vertical rectangular cooling furnace for sintered ore |
| CN115823892A (en) * | 2022-11-14 | 2023-03-21 | 中冶东方工程技术有限公司 | A sinter cooling device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110857838A (en) * | 2018-08-22 | 2020-03-03 | 上海梅山钢铁股份有限公司 | Discharging method for improving efficiency of recovering waste heat of sintered ore by vertical cooling furnace |
| CN111692886A (en) * | 2019-03-14 | 2020-09-22 | 上海梅山钢铁股份有限公司 | Vertical rectangular cooling furnace for sintered ore |
| CN111692886B (en) * | 2019-03-14 | 2022-05-10 | 上海梅山钢铁股份有限公司 | Vertical rectangular cooling furnace for sintered ore |
| CN115823892A (en) * | 2022-11-14 | 2023-03-21 | 中冶东方工程技术有限公司 | A sinter cooling device |
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