CN207592078U - A kind of Novel horizontal decanter centrifuge fault monitoring system - Google Patents
A kind of Novel horizontal decanter centrifuge fault monitoring system Download PDFInfo
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- CN207592078U CN207592078U CN201721303769.6U CN201721303769U CN207592078U CN 207592078 U CN207592078 U CN 207592078U CN 201721303769 U CN201721303769 U CN 201721303769U CN 207592078 U CN207592078 U CN 207592078U
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- equipment
- sensor
- decanter centrifuge
- motor
- monitoring system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B13/00—Control arrangements specially designed for centrifuges; Programme control of centrifuges
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Abstract
The utility model discloses a kind of Novel horizontal decanter centrifuge fault monitoring systems,Including control module,WAIFI modules,Vibrating sensor,Sound transducer,LED display,Motor,Temperature sensor and sealing fixed cylinder,The temperature of motor rotary shaft is measured using temperature sensor,Avoid shaft temperature excessively high,Cause equipment damage,The loss situation of rotary drum inner body and the stopping state of material are monitored using vibrating sensor and sound transducer,Avoid the equipment damage caused by damage parts or feed blocking,The mobile terminal for being transmitted information using control module and WIFI module,Staff is enable to understand the situation of equipment in time,It is repaired in time,The present apparatus can be accurately detected in equipment work and generate damage parts,The problems such as feed blocking,Equipment is monitored anywhere or anytime,Improve the security performance of equipment,Improve the service life of equipment,Improve production efficiency,Reduce cost.
Description
Technical field
The utility model is related to a kind of monitoring system, specifically a kind of Novel horizontal decanter centrifuge fault monitoring system.
Background technology
Decanter centrifuge is a kind of horizontal screw unloading, the precipitation apparatus operated continuously.This class centrifuge operation principle is:
Rotary drum is rotated with spiral with certain differential same-directional high-speed, and material is continually introduced into conveying spiral inner cylinder by feed pipe, enters after acceleration
Rotary drum, under effect of centrifugal force, heavier solid formation is deposited on formation sediment layer on rotatory drum wall.Conveying spiral is consolidated deposition
Phase object is continuously pushed into rotary drum tapered end, through slag-drip opening discharge machine outside.Lighter liquid phase object then forms internal layer pendular ring, by rotary drum
Big end overflow port continuously overflows rotary drum, through leakage fluid dram discharge machine outside.This function is under full-speed operation, continuous feed, separation, washing
And discharging.Have the characteristics that compact-sized, continuous operation, smooth running, adaptable, production capacity is big, easy to maintenance.It is suitble to
It detaches granularity containing solid formation and is more than 0.005mm, concentration range is the suspension of 2-40%.Be widely used in chemical industry, light industry, pharmacy,
The industries such as food, environmental protection.It will appear various failures during decanter centrifuge use, but staff cannot be anywhere or anytime
Equipment is monitored, during equipment fault, staff cannot in time repair it, reduce the service life of equipment, drop
The security performance of low equipment increases cost.
Utility model content
The purpose of this utility model is to provide a kind of Novel horizontal decanter centrifuge fault monitoring system, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the utility model provides following technical solution：
A kind of Novel horizontal decanter centrifuge fault monitoring system, including control module, WAIFI modules, vibrating sensor, sound
Sensor, LED display, motor, temperature sensor and sealing fixed cylinder, the shaft of the motor are horizontally through sealing admittedly
Safety barrel, and sealing fixed cylinder one end bolt and motor side are connected, and seal and are provided with temperature sensor above fixed cylinder, shake
Dynamic sensor and sound transducer are each attached to the cover body inner wall of decanter centrifuge；
A kind of specific monitoring operation of Novel horizontal decanter centrifuge fault monitoring system is as follows：
(1) to temperature sensor setup parameter, temperature sensor monitors are used during motor drives rotary drum rotation
Seal fixed cylinder inside temperature, when seal fixed cylinder inside temperature be higher than setup parameter when, temperature sensor to control mould
Block sends information, and control module will send information to mobile terminal using WAIFI modules, while control module controls electronic organ
It closes, staff receives the shaft color of information inspection motor, judges the damaged condition of the shaft bearing of motor, countershaft
It is replaced；
(2) to vibrating sensor setup parameter, with the Oscillation Amplitude of vibrating sensor monitoring decanter centrifuge, when sleeping spiral shell from
When the Oscillation Amplitude of scheming is more than the parameter of vibrating sensor setting, vibrating sensor will send information to control module, control
Module will send information to mobile terminal using WAIFI modules, while control module control motor is closed, and staff receives
The overflow port of information inspection rotary drum and slag-drip opening stopping state, staff dredge overflow port and slag-drip opening, check inside rotary drum
Feed blocking situation, then operates hand turning, is rotated with hand turning manipulation rotary drum, if rotary drum rotates very comfortable, and stopped
Rotary drum can voluntarily be decelerated to stopping when only hand turning rotates, then without solid accumulation inside rotary drum, if hand turning rotation is tired
Difficulty, and stop rotary drum when hand turning rotates and rotate backward, then there is solid accumulation inside rotary drum, staff is needed in rotary drum
Portion is dredged, and checks whether rotary drum inner body damages, and staff replaces part；
(3) size of noise volume generated when being rotated with sound transducer monitoring rotary drum, sound transducer will monitor number
Vibrational image is formed according to LED display is transmitted to, parameter setting is carried out to image data, when image generation significantly changes
When, LED display sends information to control module, and control module will send information to mobile terminal using WAIFI modules, simultaneously
Control module control motor is closed, and staff receives information inspection bearing color, judges whether bearing needs replacing, then
Operation is repaired to it.
As further program of the utility model：The monitoring side of temperature sensor is stretched into inside sealing fixed cylinder.
As further program of the utility model：The vibrating sensor is electric measuring type vibrating sensor.
As further program of the utility model：The vibrating sensor, sound transducer, LED display, motor
Control module is electrically connected at temperature sensor.
As the utility model further scheme：The temperature sensor is non-contact temperature sensor.
Compared with prior art, the beneficial effects of the utility model are：Using temperature sensor to the temperature of motor rotary shaft
Degree measures, and avoids shaft temperature excessively high, causes equipment damage, increases cost, utilizes vibrating sensor and sound transducer
The stopping state of loss situation and material to rotary drum inner body is monitored, to be replaced in time to part, to object
Material is dredged, and is avoided the equipment damage caused by damage parts or feed blocking, is reduced the service life of equipment, be added to
This, reduces production efficiency, reduces the security performance of equipment, the mobile end for transmitting information using control module and WIFI module
End, enables staff to understand the situation of equipment in time, it is repaired in time, and the present apparatus can be accurately detected equipment work
The problems such as middle generation damage parts, feed blocking, equipment is monitored anywhere or anytime, the security performance of equipment is improved, carries
The service life of high equipment improves production efficiency, reduces cost.
Description of the drawings
Fig. 1 is the structure diagram that temperature sensor is set in a kind of Novel horizontal decanter centrifuge fault monitoring system.
Fig. 2 is a kind of module diagram of control system in Novel horizontal decanter centrifuge fault monitoring system.
In figure：Control module, WAIFI modules, vibrating sensor, sound transducer, LED display, motor 1, temperature
Sensor 2 and sealing fixed cylinder 3.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained shall fall within the protection scope of the present invention.
Please refer to Fig.1~2, in the utility model embodiment, a kind of Novel horizontal decanter centrifuge fault monitoring system, including control
Molding block, WAIFI modules, vibrating sensor, sound transducer, LED display, motor 1, temperature sensor 2 and sealing are solid
Safety barrel 3, the shaft of the motor 1 are horizontally through sealing fixed cylinder 3, and seal 3 one end bolt of fixed cylinder and 1 side of motor
Face is connected, and sealing fixed cylinder 3 is provided with temperature sensor 2 above, and the monitoring side of temperature sensor 2 is stretched into sealing fixed cylinder 3
Face, vibrating sensor and sound transducer are each attached to the cover body inner wall of decanter centrifuge, and the vibrating sensor is electric measuring type
Vibrating sensor, temperature sensor are non-contact temperature sensor, and the vibrating sensor, sound transducer, LED are shown
Screen, motor 1 and temperature sensor 2 are electrically connected at control module；
A kind of specific monitoring operation of Novel horizontal decanter centrifuge fault monitoring system is as follows：
(1) to temperature sensor setup parameter, temperature sensor monitors are used during motor drives rotary drum rotation
Seal fixed cylinder inside temperature, when seal fixed cylinder inside temperature be higher than setup parameter when, temperature sensor to control mould
Block sends information, and control module will send information to mobile terminal using WAIFI modules, while control module controls electronic organ
It closes, staff receives the shaft color of information inspection motor, judges the damaged condition of the shaft bearing of motor, countershaft
It is replaced；
(2) to vibrating sensor setup parameter, with the Oscillation Amplitude of vibrating sensor monitoring decanter centrifuge, when sleeping spiral shell from
When the Oscillation Amplitude of scheming is more than the parameter of vibrating sensor setting, vibrating sensor will send information to control module, control
Module will send information to mobile terminal using WAIFI modules, while control module control motor is closed, and staff receives
The overflow port of information inspection rotary drum and slag-drip opening stopping state, staff dredge overflow port and slag-drip opening, check inside rotary drum
Feed blocking situation, then operates hand turning, is rotated with hand turning manipulation rotary drum, if rotary drum rotates very comfortable, and stopped
Rotary drum can voluntarily be decelerated to stopping when only hand turning rotates, then without solid accumulation inside rotary drum, if hand turning rotation is tired
Difficulty, and stop rotary drum when hand turning rotates and rotate backward, then there is solid accumulation inside rotary drum, staff is needed in rotary drum
Portion is dredged, and checks whether rotary drum inner body damages, and staff replaces part；
(3) size of noise volume generated when being rotated with sound transducer monitoring rotary drum, sound transducer will monitor number
Vibrational image is formed according to LED display is transmitted to, parameter setting is carried out to image data, when image generation significantly changes
When, LED display sends information to control module, and control module will send information to mobile terminal using WAIFI modules, simultaneously
Control module control motor is closed, and staff receives information inspection bearing color, judges whether bearing needs replacing, then
Operation is repaired to it.
The operation principle of the utility model is：The temperature of motor rotary shaft is measured using temperature sensor, is avoided
Shaft temperature is excessively high, causes equipment damage, increases cost, using vibrating sensor and sound transducer to rotary drum inner body
The stopping state of loss situation and material is monitored, and to be replaced in time to part, material is dredged, avoid because
Equipment damage caused by damage parts or feed blocking reduces the service life of equipment, increases cost, reduces production efficiency, drop
The security performance of low equipment, the mobile terminal for being transmitted information using control module and WIFI module, enables staff timely
Understand the situation of equipment, it is repaired in time, the present apparatus can be accurately detected in equipment work and generate damage parts, material
The problems such as blocking, is anywhere or anytime monitored equipment, improves the security performance of equipment, improves the service life of equipment, carries
High efficiency reduces cost.
Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art is come
Say, can still modify to the technical solution recorded in foregoing embodiments or to which part technical characteristic into
Row equivalent replacement, within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on should all
It is included within the scope of protection of this utility model.
Claims (5)
1. a kind of Novel horizontal decanter centrifuge fault monitoring system is passed including control module, WAIFI modules, vibrating sensor, sound
Sensor, LED display, motor (1), temperature sensor (2) and sealing fixed cylinder (3), which is characterized in that the motor
(1) shaft is horizontally through sealing fixed cylinder (3), and sealing fixed cylinder (3) one end bolt and motor (1) side are connected,
Sealing fixed cylinder (3) is provided with temperature sensor (2) above, and vibrating sensor and sound transducer are each attached to decanter centrifuge
Cover body inner wall.
2. a kind of Novel horizontal decanter centrifuge fault monitoring system according to claim 1, which is characterized in that the vibration passes
Sensor is electric measuring type vibrating sensor.
3. a kind of Novel horizontal decanter centrifuge fault monitoring system according to claim 1, which is characterized in that the temperature passes
Sensor is non-contact temperature sensor.
4. a kind of Novel horizontal decanter centrifuge fault monitoring system according to claim 1, which is characterized in that the vibration passes
Sensor, sound transducer, LED display, motor (1) and temperature sensor (2) are electrically connected at control module.
5. a kind of Novel horizontal decanter centrifuge fault monitoring system according to claim 1, which is characterized in that the temperature passes
The monitoring side of sensor (2) is stretched into inside sealing fixed cylinder (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721303769.6U CN207592078U (en) | 2017-10-11 | 2017-10-11 | A kind of Novel horizontal decanter centrifuge fault monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721303769.6U CN207592078U (en) | 2017-10-11 | 2017-10-11 | A kind of Novel horizontal decanter centrifuge fault monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207592078U true CN207592078U (en) | 2018-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721303769.6U Active CN207592078U (en) | 2017-10-11 | 2017-10-11 | A kind of Novel horizontal decanter centrifuge fault monitoring system |
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| Country | Link |
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| CN (1) | CN207592078U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780144A (en) * | 2019-11-20 | 2020-02-11 | 四川赛康智能科技股份有限公司 | Be used for electric power owner equipment voiceprint and vibration to unite on-line monitoring device |
-
2017
- 2017-10-11 CN CN201721303769.6U patent/CN207592078U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780144A (en) * | 2019-11-20 | 2020-02-11 | 四川赛康智能科技股份有限公司 | Be used for electric power owner equipment voiceprint and vibration to unite on-line monitoring device |
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