The discharge device of a kind of sealed valve discharging method and use the method
Technical field
The invention belongs to sealed valve and discharge apparatus technical field, relate in particular to a kind of sealed valve discharging method, also relate to the discharge device that uses the method, be applicable to unloading valve and condenser discharge mechanism etc.
Background technology
Sealed valve discharge is mainly used on the discharge mechanism of unloading valve and condenser.Unloading valve is the indispensable ash-discharging device of dry collector and material-transporting system, and dust exhaustor concentrates on the dust of collecting in collector for duster ash bucket, then is discharged by unloading valve.Unloading valve is applicable to granular material and granulated material, in industrial sector widespread uses such as environmental protection, metallurgy, chemical industry, grain, food.In order to guarantee the normal operation of dust exhaustor, unloading valve must be reliable, unload the smooth and sealing of ash.Condenser is mainly used in needing in textile industry the occasion of conveying or transfer raw material, its principle of work is: raw cotton or chemical fibre are under the stream pressure effect of blower fan, by cotton delivery pipe, constantly condense upon mesh dust cage surface, short flannel in cotton flow and dirt bits are by dust cage mesh Fan pipeline, enter dust-filtering system, the raw cotton or the chemical fibre that condense upon dust cage surface strip next board of lower feeding in stripping hired roughneck's revolution.
At present, unloading valve mainly has following three kinds of forms: the first is star-shaped dust-discharging valve, it is mainly by motor, planetary gear speed reducer (or pin synthetic fibre cycloid speed reducer) with turn imperial formula discharger and form, rely on the Action of Gravity Field of material and the positive action of feeder operating mechanism, material in storehouse is drawn off also and feeds in next device continuous uniform and go, but, more and stuck phenomenon easily occurs while having large granular materials at material, and existence gas leakage, because cinder-discharging port can produce certain negative pressure, also be easy to produce reentrainment of dust, the stripping hired roughneck of condenser is the same with the principle of work of star-shaped dust-discharging valve, the second is plate turnover ash discharge valve, it is to utilize material in feed bin or ash bucket to the pressure of valve plate, valve plate to be opened, material unload a certain amount of after, pressure on valve plate reduces and realizes and automatically closing, in discharge process, due to the material drawing off is not had to thrust, large granular materials is easily put up a bridge, and there is stuck phenomenon, also there will be reentrainment of dust simultaneously, the third is screw rod unloading valve, and screw rod unloading valve equally also has gas leakage and stuck shortcoming.
For textile industry, the collected dust of dust exhaustor mainly contains dust and fiber suede, and fiber suede wherein causes major cause stuck and that put up a bridge just.Therefore, how to guarantee that it is current industry problem demanding prompt solution that unloading valve unloads grey smoothness.
Summary of the invention
First object of the present invention is to provide a kind of reliable, sealed valve discharging method that discharge is smooth, is specially adapted to textile industry and regeneration cotton industry, in the ash that is also applicable to discharge containing the industry of block hard thing.
First object of the present invention realizes by following technical measures: a kind of sealed valve discharging method, it is characterized in that: a pair of cylinder of arranging side by side and mutually compressing and can oppositely inwardly rotate is set in an installing space, cylinder and installing space are encircled into a confined space, and material is extruded out to going out material space of cylinder from this.
During drum extrusion material, in order to provide space to material, the while also will guarantee between two cylinders air tight, the invention provides following three kinds of embodiments.
As one embodiment of the present invention, the encapsulate of coated elastic wear-resisting on cylinder outer wall, encapsulate on two cylinders is close to, when material is subject to having on two cylinders elastomeric encapsulate extruding, encapsulate, under elastic reaction, discharges space to the material that will discharge, after material is discharged, encapsulate, under elastomeric effect, keeps being close to, and guarantees air tight.
As another embodiment of the invention, this that be close to described is provided with a pair of pinch device on to one of them cylinder of cylinder, and material extruding drum makes cylinder form material space and be extruded out from go out material space to guarantee material by pinch device is outwards mobile.After material is discharged, pinch device pushes back extruded cylinder to be close to state, guarantees air tight.
As other embodiment of the present invention, the encapsulate of coated elastic wear-resisting on cylinder outer wall, encapsulate on two cylinders is close to, on a cylinder, a pair of pinch device is installed therein, between the encapsulate of material from two cylinders, squeeze out, go out material space outwards mobile space is provided by pinch device by the elastic space of material extruding drum encapsulate and cylinder simultaneously.
Material extruding drum of the present invention, cylinder has elastomeric encapsulate and is being provided with under the effect of cylinder of pinch device, discharging space allows material eject, the present invention is reliable, discharge is smooth, guarantee sealing simultaneously, be specially adapted to textile industry and regeneration cotton industry, in the ash that is also applicable to discharge, do not contain the industry of block hard thing.
Second object of the present invention is to provide a kind of discharge device that uses above-mentioned sealed valve discharging method.
Second object of the present invention realizes by following technical measures: a kind of discharge device, comprise casing, described casing is respectively equipped with inlet point and discharging opening up and down, it is characterized in that: also comprise driver train, be located at and a pair ofly in casing arrange side by side and mutually compress the cylinder that can oppositely inwardly rotate, the front and back of casing are respectively equipped with the detachable interior outer panel of separating mutually, described cylinder, the interior plate of casing inner wall and casing is encircled into a confined space jointly, by driver train head roll, oppositely inwardly rotate the material that enters confined space is squeezed out going out material space of cylinder from this, through discharging opening, discharge.
The present invention can realize reliable, unload ash smooth, solved exist in current unloading valve stuck, put up a bridge and the problem of gas leakage, be specially adapted to textile industry and regeneration cotton industry, improve the situation that generally the condenser stripping hired roughneck of application is leaked gas now, in the ash that is also applicable to discharge, do not contained the industry of block hard thing.
As one embodiment of the present invention, an auxiliary feed roll mutually compressing with this cylinder is set respectively above each cylinder, in the interior opening's edge of described inlet point, be relatively set with a pair of soft offset plate, described soft offset plate is close on the outer wall of described auxiliary feed roll, described cylinder, auxiliary feed roll, soft offset plate, the interior plate of casing inner wall and casing is encircled into a confined space jointly, by driver train, drive auxiliary feed roll to rotate auxiliary being fed in confined space, driver train head roll oppositely inwardly rotates the material that enters confined space is squeezed out in the middle of cylinder from this, through discharging opening, discharge.
As a modification of the present invention, on the outer wall of described cylinder, be coated with encapsulate, the encapsulate on described cylinder compresses mutually, and encapsulate and the auxiliary feed roll on described cylinder compresses mutually simultaneously, the thickness of described encapsulate is 2-100mm, and encapsulate has the feature of elastic wear-resisting.
The length of encapsulate of the present invention is less than the length 0.5-50mm of forward and backward interior plate.
For fear of encapsulate two ends and interior plate, produce wearing and tearing, as a further improvement on the present invention, at the two ends of cylinder mounting flange, the diameter of described flange is less than the diameter of encapsulate, and the thickness of described flange is 2-50mm.
As another embodiment of the invention, outer end at the front and back of casing outer panel is respectively equipped with pinch device, described pinch device comprises two parallel support slide rails that are fixed on outer panel, slidably be arranged on the T-shaped bearing on two support slide rails, slide bar, spring bearer plate and Compress Spring, described spring bearer plate is fixed on the end of supporting slide rail, the spindle nose of one of them cylinder is arranged in T-shaped bearing, one end of described slide bar is fixed on described T-shaped bearing and between two support slide rails, the other end is fixed on spring bearer plate after being placed in Compress Spring, described one of them cylinder of T-shaped bearings outwards moves it under material extruding, and after material is discharged, move inward and realize cylinder and be close to state.When pinch device guarantees that material is squeezed, can make cylinder separately.
The present invention can also do following improvement, for fear of arranged material, creep between the cylinder and interior plate of rotation, increase the load rotating, on the inner face of described each interior plate, set up an offset plate, described offset plate arranges above near cylinder, auxiliary feed roll, and the thickness of described offset plate is 2-50mm.
Interior plate and the gap between outer panel of separating mutually of the present invention is 3-100mm.
The present invention is provided with transparent windows on described casing, and described transparent windows is a pair of and is oppositely arranged, and described observation window is corresponding to described soft offset plate setting.By transparent windows, facilitate and observe service condition.Transparent windows preferably adopts organism glass to be detachably arranged on window, is convenient for changing soft offset plate.
The present invention has endoporus corresponding to the position of described cylinder, auxiliary feed roll on described interior plate, and the diameter of described endoporus is greater than the diameter of corresponding cylinder, and the end of described cylinder, auxiliary feed roll is respectively through endoporus; Position corresponding to described cylinder, auxiliary feed roll spindle nose on described outer panel has outer hole, the spindle nose of described cylinder, auxiliary feed roll is through this outer hole and the seal ring for preventing that dust from leaking is installed between the two, and the spindle nose of described cylinder, auxiliary feed roll is arranged on the bearing being positioned at outside casing.
Driver train of the present invention comprises motor, reductor and transmission device, described motor connects reductor, the spindle nose of one of them cylinder is connected to drive this cylinder to rotate with the clutch end of reductor, and drives another cylinder, described auxiliary feed roll to rotate by transmission device.
As one embodiment of the present invention, described transmission device adopts gear drive.
Gear drive of the present invention comprises the gear on the same side spindle nose that is arranged on described cylinder, auxiliary feed roll, wherein, the gear being arranged on respectively on cylinder is main gear, this is intermeshing to main gear, described main gear head roll oppositely inwardly rotates, the gear being arranged on respectively on auxiliary feed roll is equipment gear, thereby described gear equipment gear is corresponding thereto meshed to drive equipment gear band dynamic auxiliary, feed roll oppositely outwards rotates.Auxiliary feed roll oppositely outwards rotates to avoid soft offset plate to turn in confined space, guarantees the leak tightness of confined space.
The width between centers of a pair of main gear of the present invention is less than or equal to the width between centers of a pair of cylinder, and the width between centers of described equipment gear and main gear is less than or equal to the width between centers of auxiliary feed roll and cylinder.
Compared with prior art, the present invention has following significant advantage:
(1) the auxiliary feed roll of the present invention helps the material that will discharge to enter confined space, and head roll oppositely inwardly rotates the material that enters confined space is extruded in the middle of two cylinders, material is discharged through discharging opening, the present invention can realize reliable, unload ash smooth, solved exist in current unloading valve stuck, put up a bridge and the problem of gas leakage.
(2) the present invention is coated with encapsulate on the outer wall of cylinder, and encapsulate has the feature of elastic wear-resisting.
(3) auxiliary feed roll oppositely outwards rotates to avoid soft offset plate to turn in confined space, guarantees the leak tightness of confined space.
(4) between the spindle nose of cylinder, auxiliary feed roll and outer hole, seal ring is installed, can guarantees that dust does not leak.
(5) the switched in opposite of the auxiliary feed roll that cylinder is corresponding with it, but linear velocity is identical, can reduce the friction of auxiliary feed roll to encapsulate on cylinder.
(6) between interior plate and outer panel, there is gap, guarantee to drop in this gap through the dust of interior plate, and can not fall within outside outer panel.
(7) the transmission device of invention adopts gear drive, forms simple, reliable.
(8) on interior plate, set up offset plate, can avoid arranged material to creep between the cylinder and interior plate of rotation, increase the load rotating.
(9) integral structure of the present invention is simple, practical, is specially adapted to discharge the textile industry of dust and fiber suede compound, does not contain the industry of block hard thing in the ash that is also applicable to discharge.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Fig. 1 is the embodiment of the present invention 1 schematic side view;
Fig. 2 is the embodiment of the present invention 1 intermediate roll structural representation;
Fig. 3 is the embodiment of the present invention 1 front elevational schematic;
Fig. 4 is the embodiment of the present invention 2 schematic side view;
Fig. 5 is the embodiment of the present invention 2 front elevational schematic.
The specific embodiment
Embodiment 1
It is a kind of sealed valve discharging method of the present invention, the a pair of cylinder of arranging side by side and mutually compressing and can oppositely inwardly rotate is set in an installing space, cylinder and installing space are encircled into a confined space, the encapsulate of coated elastic wear-resisting on cylinder outer wall, encapsulate on two cylinders is close to, the material space that goes out between the encapsulate of material from two cylinders squeezes out, and goes out material space and is squeezed and is formed by the elastomeric encapsulate that has on material extruding drum.When material is subject to having on two cylinders elastomeric encapsulate extruding, encapsulate, under elastomeric effect, discharges space to the material that will discharge, and after material discharge, encapsulate, under elastomeric effect, keeps being close to, and guarantees air tight.
As shown in Figures 1 to 3, it is the discharge device that uses said method, be equally applicable to condenser discharge mechanism, comprise casing 8, casing 8 is cuboid, and the front and back of casing 8 are respectively equipped with the detachable interior outer panel of separating mutually, and casing is respectively equipped with inlet point 9 and discharging opening 10 up and down, inlet point 9 is positioned on the end face of casing 8 and puts in casing 8, and discharging opening 10 is positioned on the bottom surface of casing 8; Also comprise driver train, be located at a pair of cylinder of arranging side by side 1,2 in casing, auxiliary feed roll 3,4 and soft offset plate 7, be coated with the encapsulate 13 of elastic wear-resisting on cylinder 1,2 outer walls, the thickness of encapsulate 13 is 2-100mm.The length of encapsulate 13 is less than the length 0.5-50mm of forward and backward interior plate.
Encapsulate 13 on cylinder 1,2 compresses mutually, auxiliary feed roll 3,4 is positioned at the top of cylinder 1,2 and mutually compresses with a drum rubber separately, in the present embodiment, encapsulate on cylinder 1 and auxiliary feed roll 3 compress mutually, and encapsulate and auxiliary feed roll 4 on cylinder 2 compresses mutually, soft offset plate 7 is for a pair of and be oppositely arranged on the inserting end of inlet point 9, and soft offset plate 7 is close on the outer wall of auxiliary feed roll 3,4 by the elastic force of self and the effect of negative pressure; Encapsulate 13 on cylinder 1,2, auxiliary feed roll 3,4, soft offset plate 7 and inlet point 9 are encircled into a confined space 18 jointly, two auxiliary feed rolls outwards rotate respectively (the B direction shown in Fig. 1), by driver train, drive auxiliary feed roll 3,4 to rotate auxiliary being fed in confined space 18,1,2 rotations (the A direction shown in Fig. 1) of driver train head roll discharge from this material that enters confined space 18 space to encapsulate between cylinder, squeeze out, through discharging opening 10, discharge.
For fear of encapsulate two ends and interior plate, produce wearing and tearing, at the two ends mounting flange 31,32 of cylinder 1,2, the diameter of flange 31,32 is less than the diameter of encapsulate, and the thickness of flange is 2-50mm.
Casing 8 left and right sides are provided with transparent windows 5, transparent windows 5 is a pair of and is oppositely arranged, by transparent windows, be used for observing the running condition in casing 8, observation window 5 arranges corresponding to soft offset plate 7, transparent windows 5 is to adopt organism glass 6 to be detachably arranged on window and to form, and can be convenient for changing soft offset plate 7.
Casing 8 is forward and backward side plate for the side plate of mounting rotary drum 1,2, auxiliary feed roll 3,4, and forward and backward side plate is comprised of the interior plate 12 vertically arranging and outer panel 11 respectively, and interior plate 12 and outer panel 11 are detachable installation.Interior plate 12 is for increasing the airtight performance of confined space 18.
Position corresponding to cylinder 1,2, auxiliary feed roll 3,4 on forward and backward interior plate 12 has endoporus 19, the diameter of endoporus is greater than respectively the diameter of cylinder 1,2 and auxiliary feed roll 3,4, the end of cylinder 1,2, auxiliary feed roll 3,4 is respectively through endoporus 19, and the distance of the peritreme of endoporus 19 and cylinder 1,2, auxiliary feed roll 3,4 ends is 0.1-50mm; Position corresponding to cylinder 1,2, auxiliary feed roll 3,4 spindle noses on forward and backward outer panel 11 has outer hole 20, the spindle nose of cylinder 1,2, auxiliary feed roll 3,4 is through this outer hole 20 and the seal ring 21 for preventing that dust from leaking is installed between the two, and the spindle nose of cylinder 1,2, auxiliary feed roll 3,4 is arranged on the bearing 14 being positioned at outside casing 8.Between interior plate 12 and outer panel 11, have gap, this gap is 3-100mm, guarantees to drop in this gap through the dust of interior plate 12, and can not fall within outside outer panel 11.
Driver train comprises motor 16, reductor 15 and transmission device, motor 16 connects reductor 15, the spindle nose of one of them cylinder 1 is connected to drive this cylinder 1 to rotate with the clutch end of reductor 15 by coupler 23, and drives another cylinder 2, auxiliary feed roll 3,4 to rotate by transmission device.In the present embodiment, transmission device adopts gear drive, gear drive comprises and is arranged on cylinder 1, 2, auxiliary feed roll 3, gear on the same side spindle nose of 4, wherein, be arranged on respectively cylinder 1, gear on 2 is main gear 17, this is intermeshing to main gear 17, the width between centers of main gear 17 is less than or equal to cylinder 1, 2 width between centers, main gear 17 head rolls 1, 2 oppositely inwardly rotate (the A direction shown in Fig. 1), the material of discharging is positioned at two cylinders 1, between 2, at cylinder 1, under the elastic reaction of the encapsulate on 2, push, falling to discharging opening discharges again, the gear being arranged on respectively on auxiliary feed roll 3,4 is equipment gear 22, and equipment gear 22 is less than or equal to the width between centers of assisting feed roll and cylinder with the width between centers of main gear 17.Thereby main gear equipment gear is corresponding thereto meshed to drive equipment gear band dynamic auxiliary, feed roll oppositely outwards rotates, the switched in opposite of the auxiliary feed roll that cylinder is corresponding with it, but linear velocity is identical, can reduce the friction of auxiliary feed roll to encapsulate on cylinder; It is to help the material that will discharge to enter confined space that auxiliary feed roll oppositely outwards rotates one, fall in the middle of two cylinders and squeeze out, and the 2nd, guarantee that soft offset plate does not turn in confined space.
Embodiment 2
As shown in Figure 4,5, the difference part of the present embodiment and embodiment 1 is: on one of them cylinder of the cylinder of being close to, a pair of pinch device is installed, material extruding drum makes cylinder form material space and be extruded out from go out material space to guarantee material by pinch device is outwards mobile.After material is discharged, pinch device pushes back extruded cylinder to be close to state, guarantees air tight.This is separately positioned on the both sides, outer end of the outer panel of casing to pinch device, pinch device comprises two parallel support slide rails 41 that are fixed on outer panel, slidably be arranged on the T-shaped bearing 42 on two support slide rails, slide bar 43, spring bearer plate 41a and Compress Spring 44, spring bearer plate 41a is fixed on the end of supporting slide rail 41, the spindle nose of one of them cylinder 2 is arranged in T-shaped bearing 42, one end of slide bar 43 is fixed on T-shaped bearing 42 and between two support slide rails 41, the other end is placed on Compress Spring 44 and is fixed on after interior on spring bearer plate on 41a, T-shaped bearing 42 supports one of them cylinder 2 outwards moves it under material extruding, and after material is discharged, move inward and realize cylinder and be close to state, go out material space by the be squeezed space that discharges and cylinder is outwards formed in the mobile space discharging jointly by pinch device of the encapsulate on material extruding drum.For fear of arranged material, creep between the cylinder and interior plate of rotation, increase the load rotating, set up an offset plate 50 on the inner face of each interior plate, offset plate 50 arranges above near cylinder, auxiliary feed roll, and the thickness of offset plate 50 is 2-50mm.
Embodiment 3
The difference part of the present embodiment and embodiment 2 is: encapsulate is not set on cylinder, goes out material space and only by material extruding drum, cylinder is outwards formed in the mobile space discharging.Specifically by the pinch device in embodiment 2, realize, be not repeated herein the structure of pinch device.
Embodiments of the present invention are not limited to this; according to foregoing of the present invention; according to ordinary skill knowledge and the customary means of this area; do not departing under the above-mentioned basic fundamental thought of the present invention prerequisite; the present invention can also make modification, replacement or the change of other various ways, within all dropping on rights protection scope of the present invention.