CN207591943U - Super-fine-ground dispersion machine - Google Patents
Super-fine-ground dispersion machine Download PDFInfo
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- CN207591943U CN207591943U CN201720687866.3U CN201720687866U CN207591943U CN 207591943 U CN207591943 U CN 207591943U CN 201720687866 U CN201720687866 U CN 201720687866U CN 207591943 U CN207591943 U CN 207591943U
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- abrasive body
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Abstract
The utility model is related to a kind of grinding distribution equipment, super-fine-ground dispersion machine is composed of colloid mill and dispersion machine.Such design had not only had the grinding function of colloid mill but also had had divergent function, can be thin by roughly grinding by material;Material after grinding again can uniformly disperse to form uniform system with moment by the dispersion impeller of lower end.The utility model critical piece organism, stator, rotor, dispersion impeller, mechanical seal group, there is super-fine-ground dispersion machine abrasive body and dispersion impeller to form, the level Four sawteeth protrusion and groove that abrasive body composition is risen progressively from thick to thin, the fourth stage uses metal coating, and stator may be adjusted to the distance between required and rotor.It has the mechanical performance of various blenders, pulverizer, fiberizer, and efficiency is 25 times of above equipment, saves energy consumption, it can be achieved that closed continuous production, therefore in food-processing industry, and promoting and applying super-fine-ground dispersion machine has far-reaching economic implications.
Description
Technical field
The utility model relates generally to colloid emulsion technology field, more particularly to a kind of super-fine-ground dispersion machine.
Background technology
Current, a kind of machine of grinding distribution equipment is badly in need of in the enterprises such as biology, pharmacy, chemical industry, beverage, by emulsion from
0.6 to 3.5mm is milled to 0.003mm;Super-fine-ground dispersion machine has made people gradually recognize and has been confirmed as food industry
In optimal processing mechanical apparatus;It has the mechanical performance of various blenders, pulverizer, fiberizer, and efficiency is above equipment
2-5 times, save energy consumption, it can be achieved that closed continuous production, therefore in food-processing industry, promote and apply super-fine-ground point
Scattered machine has far-reaching economic implications;As Ultra-Micro Grinding Equipment important in production, super-fine-ground dispersion machine has application
The many merits such as range is wide, function is more;Meanwhile the equipment there is also some it is notable the shortcomings that:Corresponding to the object of different viscosity
Expect that its changes in flow rate is very big;Turn stator and easily generate larger heat with storeroom, be denaturalized material;Surface is more easy to wear, makes
Thinning effect is remarkably decreased;So the research and improvement to the principle and structure of super-fine-ground dispersion machine be it is extremely important and
It is necessary;Background is separated into subparticle and develops a kind of super-fine-ground dispersion machine, one kind is provided for subparticle dispersion
Means;Existing super-fine-ground dispersion machine is three-level milling, and the powder granule ground is still larger, and discrete particles are uneven, existing
Having equipment cooling condition official post chemical solution to generate chemical reaction since temperature raises cannot meet the requirements and grind a period of time
Afterwards, rotor abrasion is larger, needs to change rotor, and maintenance cost is high.
Invention content
The technical problem to be solved by the present invention is to provide a kind of powder granule simple in structure, grinding is small, dispersion is equal
Even, the low convenient super-fine-ground dispersion machine of replacement of maintenance cost.
In order to solve the above technical problems, the utility model adopts the following technical solution:
A kind of super-fine-ground dispersion machine, it is characterised in that:Including engine base, motor, stator, rotor, main shaft, mechanical seal
The parts such as group, the front end of body and the rear end of stator connect, and the front end setting material inlet of stator, stator is taper with rotor,
Abrasive body and dispersion impeller be set from front to back in stator, and main shaft is across level Four moves abrasive body, dynamic dispersion impeller, mechanical seal are sleeved on
By nut check on main shaft and in front-end of spindle, the rear end of main shaft is connect across body with power section, main shaft and rotor and
Mechanical seal group between body is set, disperses to set discharge port at the body of back-end disk;Adjustment disk, adjustment disk are equipped with above housing
Upper installation handle, adjustment disk, which is adjusted, in handle improves the materiel machining precision of cavity;Head cover, head cover are set on adjustment disk
Upper installation coolant pipe inlet union and coolant pipe outlet connection, coolant pipe inlet union connection coolant circular passage,
Coolant is added at any time, and protection adjustment disk, material, abrasive body avoid the excessively high influence performance of temperature.
The utility model super-fine-ground dispersion machine is that have the level Four sawteeth protrusion risen progressively of fineness and recessed by abrasive body
The slot wherein fourth stage uses metal coating, and stator can be adjusted to the distance between required and rotor, in the stream of enhancing
Under body turbulent flow, groove can change direction at every grade.When such design can ensure that material primary particles are larger, Ke Yishun
Freely enter super-fine-ground dispersion machine cavity, risen progressively bistrique by high-speed rotating fineness, finally obtain the object of micro/nano level
Expect particle;Quiet, the dynamic abrasive body of the high level Four of super-fine-ground dispersion machine grinding distribution required precision uses metal carbides or pottery
The taper thread grinding of porcelain coating turns, stator, in addition also there is the medicine manufactured and food material;Abrasive body is divided into dynamic abrasive body and quiet grinding
Body, dynamic abrasive body entangle quiet abrasive body, and dynamic abrasive body, quiet abrasive body are respectively equipped with four grades, on dynamic abrasive body, quiet abrasive body
Equipped with roll flute, the roll flute and the roll flute on quiet abrasive body of dynamic abrasive body be it is corresponding shift to install, the cavity between quiet abrasive body is adopted
With liquid circulation ability of swimming cooling device, water makes by annular seal space within the scope of temperature of charge is maintained at a certain;Pacify below abrasive body
Installation envelope sealing group water cooling connector, machine are sealed water shutoff cooling joint connection mechanical seal group, water are set outside mechanical seal group
Cooled hermetically sealed case, it is ensured that non-leakage;The dispersion impeller of super-fine-ground dispersion machine is by turning, stator forms;Dispersion impeller is set
Meter also meets the substance of different viscosities and the needs of grain size, point of online stator, rotor and batch machine well
Mainly in terms of the requirement to transporting, be important to arouse attention is the difference of scattered disk design:Rough grade, medium accuracy,
Carefully the difference between precision and some other work head type is not only the arrangement of specified rotor tooth, and there are one critically important areas
Be not different dispersion impellers geometric features it is different;Slit number, slot width and other geometric features can change fixed
The different function of son and rotor dispersion impeller;According to previous convention, dispersion impeller is specified according to pervious experience to meet a tool
The application of body;In most cases, the construction of machine and concrete application match, thus it is to producing final products
It is critically important.
The utility model super-fine-ground dispersion machine, it is described to make the high rotating speed seal cavity of configuration using mechanical seal group
Mechanical seal group includes the rotating ring cover for seat being locked at by locking member on transmission shaft;It is equipped in the seal by rotating ring and stationary ring
The primary seal of composition, auxiliary seal, the axis being made of seal ring of moving ring, the upper sealing ring of rotating seat set and stationary ring sealing ring
Disk covers the spring between bottom surface and stationary ring end face;Seal body forepart setting spiral cooling water cavity, cooling water cavity into and out of
The mouth of a river is separately positioned on the left and right side at the both ends of seal body, and the left and right side of stator sets built-in inlet tube and outlet tube respectively, into,
Outlet pipe connects respectively with entery and delivery port, set between the rear portion of seal body and main shaft mechanical seal group and seal body it
Between formed lubricating oil separate cavities.
The utility model super-fine-ground dispersion machine, wherein setting adjustment between the rear end of the mechanical seal group and body
Washer sealing.
The utility model super-fine-ground dispersion machine, wherein the gap of abrasive body is between the primary rotor and stator
0.25-0.55mm, the gap of abrasive body is 0.15-0.25mm between secondary rotor and stator, between three-level rotor and stator
Gap is 0.085-0.15mm, and the gap of metal coating is used between level Four rotor and stator as 0.003-0.085mm.
The utility model super-fine-ground dispersion machine, the fineness of wherein super-fine-ground dispersion machine be by regulating device into
Row is adjusted, made by rotating handle adjustment disk rotary motion be transformed into axial movement adjust dynamic abrasive body and quiet abrasive body it
Between gap meet different permissible accuracy grades.
The utility model super-fine-ground dispersion machine, wherein described determine ring and rotating ring using silicon nitride composite material system
Into installing O-ring seals between level Four abrasive body and seal between them and be coated with fluid sealant.
The utility model super-fine-ground dispersion machine is simple in structure, and abrasive body stator is taper, is set from front to back in stator
Primary rotor is put to level Four rotor, material enters from the material inlet of stator front end, main axis, primary rotor to level Four rotor
It rotates therewith, material is after primary rotor, and material can be ground from 1-4mm as 0.6-1.2mm, and material is after level Four rotor, material
Can grind as 0.0l mm -3nm, the material particles ground are small, when rotor wears exceeded, only need to by rotor in an axial direction to
Preceding movement is greatly saved the raw material of equipment, reduces maintenance cost.
The utility model advantageous effect:Corrective maintenance is easy to maintain, suitable for viscosity higher material and larger particles
Material has many advantages, such as that grinding is fine, efficient, uniform, discharging is more, easy to operate, safe.
The super-fine-ground dispersion machine of the utility model is described further below in conjunction with the accompanying drawings.
Description of the drawings:
Fig. 1 is the structural front view of the utility model super-fine-ground dispersion machine;
Fig. 2 is the structure right view of the utility model super-fine-ground dispersion machine;
Fig. 3 is the structure sectional view of the utility model super-fine-ground dispersion machine;
Fig. 4 is the dynamic abrasive body schematic diagram of the utility model super-fine-ground dispersion machine;
Figure label is respectively:1. engine base;2. motor;3. thread barrel;4. head cover;5. stop screw;6. coolant pipe into
Mouth connector;7. shell;8. between centers disk set;9. sealing plate;10. body;11. bearing (ball) cover(Under);12. circlip;13. elasticity
Spring;14. quiet dispersion impeller;15. axle sleeve;16. three-level determines abrasive body;17. two level determines abrasive body;18. handle;19. level-one is determined
Abrasive body;20. top cap;21. 22. level-one of feed inlet moves abrasive body;23. backing plate;24. two level moves abrasive body;25. three-level is moved
Abrasive body;26. level Four moves abrasive body;27. dynamic dispersion impeller;28. axis;29. feed inlet;30. mechanical seal group;31. bearing end
Lid;32. gasket;33. deep groove ball bearing;34. axle sleeve;35.75mm belt wheels;36. bolt;37. shaft end locating ring;38. belt;
39.202mm belt wheels;40. shaft end ring;41. coolant pipe inlet union.
Specific embodiment:
As shown in drawings, super-fine-ground dispersion machine includes engine base 1, motor 2, stator, rotor, mechanical seal group 30, master
28 grade components of axis, the front end of body 10 and the rear end of stator connect, and the front end setting material inlet of stator, stator and rotor are taper,
Abrasive body and dispersion impeller are set from front to back in stator, and main shaft 28 moves abrasive body, dynamic dispersion impeller 27, mechanical seal group across level Four
30 are sleeved on main shaft 28 and in 28 front end of main shaft by 20 nut check of top cap, and the rear end of main shaft 28 passes through body 10 and power
Part connects, setting mechanical seal group 30 between main shaft 28 and dispersion disc rotor and body 10, the body of dispersion disc rotor rear end
Discharge port is set at 10;Adjustment disk is equipped with above housing, handle 18 is installed on adjustment disk, adjustment disk, which is adjusted, in handle 18 makes
The materiel machining precision of cavity improves;Head cover 4 on adjustment disk is set, coolant pipe outlet connection 6 is installed on head cover 4, in housing
Upper installation coolant pipe inlet union 41, coolant pipe inlet union 6 connects coolant circular passage, adds coolant at any time,
Protection adjustment disk, material, abrasive body avoid the excessively high influence performance of temperature;Abrasive body has the level Four sawteeth that fineness is risen progressively
Using metal coating, stator can be adjusted to the distance between required and rotor for protrusion and the groove wherein fourth stage,
Under the fluid turbulent of enhancing, groove can change direction at every grade.Such design can ensure that material primary particles are larger
When, it smooth can enter super-fine-ground dispersion machine cavity, be risen progressively bistrique by high-speed rotating fineness, finally obtain micro-nano
The material particles of meter level;Quiet, the dynamic abrasive body of the high level Four of super-fine-ground dispersion machine grinding distribution required precision uses metal carbon
The taper thread grinding of compound or ceramic coating turns, stator, in addition also there is the medicine manufactured and food material;Abrasive body be divided into dynamic abrasive body and
Quiet abrasive body, dynamic abrasive body entangle quiet abrasive body, and dynamic abrasive body, quiet abrasive body are respectively equipped with four grades, and dynamic abrasive body quiet is ground
Mill body is equipped with roll flute, the roll flute and the roll flute on quiet abrasive body of dynamic abrasive body be it is corresponding shift to install, between quiet abrasive body
Cavity uses liquid circulation ability of swimming cooling device, and water makes by annular seal space within the scope of temperature of charge is maintained at a certain;Abrasive body
Lower section fitting machine envelope sealing group water cooling connector, machine envelope sealing group water cooling connector connection mechanical seal group 29, mechanical seal group
29 outside setting Water cooling type hermetically sealed cases, it is ensured that non-leakage;The dispersion impeller of super-fine-ground dispersion machine be by turn, stator pack
Into;The design of dispersion impeller also meets the substance of different viscosities and the needs of grain size well, online stator, rotor and batch
Mainly in terms of the requirement to transporting, be important to arouse attention is the difference of the dispersion impeller design of secondary formula machine:Coarse-fine
Difference between degree, medium accuracy, thin precision and some other work head type is not only the arrangement of specified rotor tooth, also one
A critically important difference is that the geometric features of different dispersion impellers are different;Slit number, slot width and other geometry are special
Sign can change the different function of stator and rotor dispersion impeller;According to previous convention, dispersion impeller is specified according to pervious experience
To meet a specific application;In most cases, the construction of machine and concrete application match, thus it to system
It is critically important to produce final products;For the high rotating speed seal cavity of configuration is made to use mechanical seal group 30, the mechanical seal group 30
Including the rotating ring cover for seat being locked at by locking member on transmission shaft 28;The master being made of rotating ring and stationary ring is equipped in the seal
Sealing, auxiliary seal, the 28 disk set of the axis being made of seal ring of moving ring, the upper sealing ring of rotating seat set and stationary ring sealing ring
Spring between 8 bottom surfaces and stationary ring end face;The forepart setting spiral cooling water cavity of seal body, the entery and delivery port of cooling water cavity
The left and right side at the both ends of seal body is separately positioned on, the left and right side of stator sets built-in inlet tube and outlet tube, water-in and water-out respectively
Pipe connects respectively with entery and delivery port, between the rear portion of seal body and main shaft 28 between setting fan's mechanical seal and seal body
Form lubricating oil separate cavities;The gap of abrasive body is 0.25- between primary rotor and stator described in super-fine-ground dispersion machine
0.55mm, the gap of abrasive body is 0.15-0.25mm between secondary rotor and stator, and the gap between three-level rotor and stator is
0.085-0.15mm uses the gap of metal coating as 0.003-0.085mm between level Four rotor and stator.
Claims (6)
1. a kind of super-fine-ground dispersion machine, it is characterised in that:Including engine base, body, motor, stator, rotor, main shaft, machinery
Sealing group, the front end of body and the rear end of stator connect, and the front end setting material inlet of stator, stator is taper with rotor, fixed
Abrasive body and dispersion impeller be set from front to back in sub, main shaft across level Four move abrasive body, move dispersion impeller, mechanical seal is sleeved on master
By nut check on axis and in front-end of spindle, the rear end of main shaft is connect across body with power section, main shaft and rotor and machine
Mechanical seal group between body is set, disperses to set discharge port at the body of back-end disk;Adjustment disk is equipped with above housing, on adjustment disk
Handle is installed, adjustment disk, which is adjusted, in handle improves the materiel machining precision of cavity;Head cover is set on adjustment disk, on head cover
Coolant pipe inlet union and coolant pipe outlet connection, coolant pipe inlet union connection coolant circular passage are installed.
2. super-fine-ground dispersion machine according to claim 1, it is characterised in that:The abrasive body is risen progressively with fineness
Level Four serration and groove, stator can be adjusted to it is required the distance between with rotor, it is rapid in the fluid of enhancing
It flows down, groove can change direction at every grade;Abrasive body is divided into dynamic abrasive body and quiet abrasive body, and dynamic abrasive body entangles quiet grinding
Body, dynamic abrasive body, quiet abrasive body are respectively equipped with four grades, move abrasive body, quiet abrasive body is equipped with roll flute, the mill of dynamic abrasive body
Tooth and the roll flute on quiet abrasive body be it is corresponding shift to install, the cavity between quiet abrasive body is using liquid circulation ability of swimming cooling dress
It puts, water makes by annular seal space within the scope of temperature of charge is maintained at a certain;Fitting machine envelope sealing group water cooling connects below abrasive body
Head, machine are sealed water shutoff cooling joint connection mechanical seal group, set Water cooling type hermetically sealed case outside mechanical seal group, it is ensured that no
Leakage;The dispersion impeller of super-fine-ground dispersion machine is by turning, stator forms.
3. super-fine-ground dispersion machine according to claim 2, it is characterised in that:The dispersion impeller is by dynamic and static dispersion
Disk forms;The design of dispersion impeller also meets the substance of different viscosities and the needs of grain size well.Online stator, rotor
With the dispersion impeller of batch machine design Bu Tong mainly in terms of the requirement to transporting, be important to arouse attention is:
Difference between rough grade, medium accuracy, thin precision and some other dispersion disc-type is not only the arrangement of specified rotor tooth, also
There are one critically important difference be different dispersion impellers geometric features it is different;Slit number, slot width and other geometry
The different function of stator and rotor dispersion impeller can be changed by learning feature, according to previous convention, be specified point according to pervious experience
Scattered disk is specifically applied to meet one;In most cases, the construction of machine and concrete application match, thus it
It is critically important to producing final products.
4. super-fine-ground dispersion machine according to claim 3, it is characterised in that:The super-fine-ground dispersion machine is makes
High rotating speed seal cavity is configured using mechanical seal group, the mechanical seal group includes being locked on transmission shaft by locking member
Rotating ring cover for seat;The primary seal being made of rotating ring and stationary ring is equipped in the seal, by close on seal ring of moving ring, rotating seat set
Seal and the auxiliary seal of stationary ring sealing ring composition, the spring between centers disk set bottom surface and stationary ring end face;Before seal body
Portion sets spiral cooling water cavity, and the entery and delivery port of cooling water cavity is separately positioned on the left and right side at the both ends of seal body, stator
Left and right side built-in inlet tube and outlet tube is set respectively, inlet tube and outlet tube connects respectively with entery and delivery port, the rear portion of seal body with
It is set between main shaft and lubricating oil separate cavities is formed between mechanical seal group and seal body.
5. super-fine-ground dispersion machine according to claim 4, it is characterised in that:The rear end of the mechanical seal and body
Between setting adjusting washer seal.
6. super-fine-ground dispersion machine according to claim 5, it is characterised in that:It is ground between the primary rotor and stator
The gap of mill body be 0. 25-0.55mm, between secondary rotor and stator the gap of abrasive body be 0.15-0.25mm, three-level rotor
Gap between stator is 0. 085-0.15mm, and the gap of metal coating is used between level Four rotor and stator as 0. 003-
0. 085mm。
Priority Applications (1)
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CN201720687866.3U CN207591943U (en) | 2017-06-14 | 2017-06-14 | Super-fine-ground dispersion machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720687866.3U CN207591943U (en) | 2017-06-14 | 2017-06-14 | Super-fine-ground dispersion machine |
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Publication Number | Publication Date |
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CN207591943U true CN207591943U (en) | 2018-07-10 |
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ID=62753053
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CN201720687866.3U Expired - Fee Related CN207591943U (en) | 2017-06-14 | 2017-06-14 | Super-fine-ground dispersion machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109499705A (en) * | 2019-01-08 | 2019-03-22 | 鲍少华 | A kind of Western medicine tablet grinding configuration device with precomminution function |
CN110013788A (en) * | 2019-05-09 | 2019-07-16 | 东莞大蜥蜴智能系统有限公司 | A kind of high speed disperser |
-
2017
- 2017-06-14 CN CN201720687866.3U patent/CN207591943U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109499705A (en) * | 2019-01-08 | 2019-03-22 | 鲍少华 | A kind of Western medicine tablet grinding configuration device with precomminution function |
CN110013788A (en) * | 2019-05-09 | 2019-07-16 | 东莞大蜥蜴智能系统有限公司 | A kind of high speed disperser |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180710 Termination date: 20190614 |